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10
MIG WELDING GUN OPERATION MANUAL
9.0 CONSUMABLES & TORCH ACCESSORIES
WTP
‐
035
‐
PB
‐
1
.035
(0.9mm)
POWERBALL
TIPS
‐
10
pk.
WTP
‐
035T
‐
PB
‐
1
.035
(0.9mm)
TIGHT
TOLERANCE
POWERBALL
TIPS
‐
10
pk.
WTP
‐
040
‐
PB
‐
1
.040
(1.0mm)
POWERBALL
TIPS
‐
10
pk.
WTP
‐
045
‐
PB
‐
1
.045
(1.2mm)
POWERBALL
TIPS
‐
10
pk.
WTP
‐
045T
‐
PB
‐
1
.045
(1.2mm)
TIGHT
TOLERANCE
POWERBALL
TIPS
‐
10
pk.
WTP
‐
3/64
‐
PB
‐
1
3/64
(1.2mm)
POWERBALL
TIPS
‐
10
pk.
WTP
‐
3/64A
‐
PB
‐
1
3/64
(1.2mm)
POWERBALL
TIPS
FOR
ALUMINUM
WIRE
‐
10
pk.
WTP
‐
052
‐
PB
‐
1
.052
(1.3mm)
POWERBALL
TIPS
‐
10
pk.
WTP
‐
062
‐
PB
‐
1
.062
(1.6mm)
POWERBALL
TIPS
‐
10
pk.
WTP
‐
5/64
‐
PB
‐
1
5/64
(2.0mm)
POWERBALL
TIPS
‐
10
pk.
WTP
‐
035
‐
PB
‐
3
.035
(0.9mm)
POWERBALL
TIPS
‐
10
pk.
WTP
‐
040
‐
PB
‐
3
.040
(1.0mm)
POWERBALL
TIPS
‐
10
pk.
WTP
‐
045
‐
PB
‐
3
.045
(1.2mm)
POWERBALL
TIPS
‐
10
pk.
WTP
‐
052
‐
PB
‐
3
.052
(1.3mm)
POWERBALL
TIPS
‐
10
pk.
WTP
‐
062
‐
PB
‐
3
.062
(1.6mm)
POWERBALL
TIPS
‐
10
pk.
WTP
‐
3/32
‐
PB
‐
3
3/32
(2.4mm)
POWERBALL
TIPS
‐
10
pk.
WTP
‐
035
‐
PB
‐
5
.035
(0.9mm)
POWERBALL
TIPS
‐
10
pk.
WTP
‐
035T
‐
PB
‐
5
.035
(0.9mm)
TIGHT
TOLERANCE
POWERBALL
TIPS
‐
10
pk.
WTP
‐
040
‐
PB
‐
5
.040
(1.0mm)
POWERBALL
TIPS
‐
10
pk.
WTP
‐
045
‐
PB
‐
5
.045
(1.2mm)
POWERBALL
TIPS
‐
10
pk.
WTP
‐
045T
‐
PB
‐
5
.045
(1.2mm)
TIGHT
TOLERANCE
POWERBALL
TIPS
‐
10
pk.
WTP
‐
052
‐
PB
‐
5
.052
(1.3mm)
POWERBALL
TIPS
‐
10
pk.
WTP
‐
062
‐
PB
‐
5
.062
(1.6mm)
POWERBALL
TIPS
‐
10
pk.
WTP
‐
ELD
‐
PB
‐
2
POWERBALL®
DIFFUSERS
‐
5
pk.
WTP
‐
ELL
‐
3545
‐
10
10
FT
(3m)
TORCH
LINER
FOR
.035
‐
.045
(0.9
‐
1.2mm)
WIRE
WTP
‐
ELL
‐
3545
‐
15
15
FT
(4.6m)
TORCH
LINER
FOR
.035
‐
.045
(0.9
‐
1.2mm)
WIRE
WTP
‐
ELL
‐
3545
‐
25
25
FT
(7.6m)
TORCH
LINER
FOR
.035
‐
.045
(0.9
‐
1.2mm)
WIRE
WTP
‐
ELL
‐
45116
‐
10
10
FT
(3m)
TORCH
LINER
FOR
.045
‐
1/16
(1.2
‐
1.6mm)
WIRE
WTP
‐
ELL
‐
45116
‐
15
15
FT
(4.6m)
TORCH
LINER
FOR
.045
‐
1/16
(1.2
‐
1.6mm)
WIRE
WTP
‐
ELL
‐
45116
‐
25
25
FT
(7.6m)
TORCH
LINER
FOR
.045
‐
1/16
(1.2
‐
1.6mm)
WIRE
WTP
‐
ELL
‐
564
‐
10
10
FT
(3m)
TORCH
LINER
FOR
5/64
(2mm)
WIRE
WTP
‐
ELL
‐
564
‐
15
15
FT
(4.6m)
TORCH
LINER
FOR
5/64
(2mm)
WIRE
WTP
‐
ELL
‐
564
‐
25
25
FT
(7.6m)
TORCH
LINER
FOR
5/64
(2mm)
WIRE
WTP
‐
ELL
‐
332
‐
10
10
FT
(3m)
TORCH
LINER
FOR
3/32
(2.4mm)
WIRE
WTP
‐
ELL
‐
332
‐
15
15
FT
(4.6m)
TORCH
LINER
FOR
3/32
(2.4mm)
WIRE
WTP
‐
ELL
‐
332
‐
25
25
FT
(7.6m)
TORCH
LINER
FOR
3/32
(2.4mm)
WIRE
WTP
‐
HTL
‐
3545
‐
10
10
FT
(3m)
TORCH
LINER
FOR
.035
‐
.045
(0.9
‐
1.2mm)
NON
‐
FERROUS
WIRE
WTP
‐
HTL
‐
3545
‐
15
15
FT
(4.6m)
TORCH
LINER
FOR
.035
‐
.045
(0.9
‐
1.2mm)
NON
‐
FERROUS
WIRE
WTP
‐
HTL
‐
45116
‐
10
10
FT
(3m)
TORCH
LINER
FOR
.045
‐
1/16
(1.2
‐
1.6mm)
NON
‐
FERROUS
WIRE
WTP
‐
HTL
‐
45116
‐
15
15
FT
(4.6m)
TORCH
LINER
FOR
.045
‐
1/16
(1.2
‐
1.6mm)
NON
‐
FERROUS
WIRE
POWERBALL®
TORCH
LINERS
E
‐
POWER®
STEEL
LINERS
FOR
FERROUS
WIRES
E
‐
POWER®
HI
‐
TEMP
POLYMER
LINERS
FOR
ALUMINUM/NON
‐
FERROUS
WIRES
POWERBALL®
CONTACT
TIPS
PB
‐
1
STYLE
TIPS,
STANDARD
PB
‐
3
STYLE
TIPS
FOR
HEAVY
DUTY
APPLICATIONS
PB
‐
5
STYLE
TAPERED
TIPS
FOR
NARROW
TORCH
NOZZLES
POWERBALL®
DIFFUSERS
PART
#
DESCRIPTION
MATERIAL
WTP
‐
ELN
‐
50B
‐
TSRB
1/2”
(12.7mm)
BOTTLE
NOSE,
STANDARD
DUTY
‐
RECESSED
TIP
‐
5
pk.
BRASS
WTP
‐
ELN
‐
50B
‐
TSFB
1/2”
(12.7mm)
BOTTLE
NOSE,
STANDARD
DUTY
‐
FLUSH
TIP
‐
5
pk.
BRASS
WTP
‐
ELN
‐
50B
‐
TSRC
1/2”
(12.7mm)
BOTTLE
NOSE,
STANDARD
DUTY
‐
RECESSED
TIP
‐
5
pk.
COPPER
WTP
‐
ELN
‐
50B
‐
TSSB
1/2”
(12.7mm)
BOTTLE
NOSE,
STANDARD
DUTY
‐
PROTRUDING
TIP
‐
5
pk.
BRASS
WTP
‐
ELN
‐
50B
‐
TSSC
1/2”
(12.7mm)
BOTTLE
NOSE,
STANDARD
DUTY
‐
PROTRUDING
TIP
‐
5
pk.
COPPER
WTP
‐
ELN
‐
50T
‐
TSRC
1/2”
(12.7mm)
TAPERED,
STANDARD
DUTY
‐
RECESSED
TIP
‐
5
pk.
COPPER
WTP
‐
ELN
‐
62B
‐
THFB
5/8”
(15.9mm)
BOTTLE
NOSE,
HEAVY
DUTY
‐
FLUSH
TIP
‐
5
pk.
BRASS
WTP
‐
ELN
‐
62B
‐
THFC
5/8”
(15.9mm)
BOTTLE
NOSE,
HEAVY
DUTY
‐
FLUSH
TIP
‐
5
pk.
COPPER
WTP
‐
ELN
‐
62T
‐
THFB
5/8”
(15.9mm)
TAPERED,
HEAVY
DUTY
‐
FLUSH
TIP
‐
5
pk.
BRASS
WTP
‐
ELN
‐
62T
‐
THFC
5/8”
(15.9mm)
TAPERED,
HEAVY
DUTY
‐
FLUSH
TIP
‐
5
pk.
COPPER
WTP
‐
ELN
‐
62T
‐
THRB
5/8”
(15.9mm)
TAPERED,
HEAVY
DUTY
‐
PROTRUDING
TIP
‐
5
pk.
BRASS
WTP
‐
ELN
‐
62T
‐
THRC
5/8”
(15.9mm)
TAPERED,
HEAVY
DUTY
‐
RECESSED
TIP
‐
5
pk.
COPPER
WTP
‐
ELN
‐
62T
‐
TSSC
5/8”
(15.9mm)
TAPERED,
HEAVY
DUTY
‐
PROTRUDING
TIP
‐
5
pk.
COPPER
POWERBALL®
TORCH
NOZZLES
WTP-TS
Tip Socket
WTP-TTW
Calibrated Tip Wrench
(40 in/lbs)
WTP-DTW
Calibrated Diffuser
Wrench (140 in/lbs)
WTP-TS
Diffuser
Socket
Tip & Diffuser Sockets
and Calibrated Wrenches
The 9mm Quick-Grip Torch Tip socket
(1/4”) features an innovative design
with grippers that easily installs and
removes 9mm PowerBall® torch tips.
The 15mm Diffuser Socket (3/8”) is
compatible with all Diffusers with
15mm wrench flats. Saves time and
allows for an accurate torque setting
for consistent contact.
Consistent
contact = consistent welds!
Blue Magic
®
Anti-spatter
Blue Magic® Anti-spatter from Wire
Wizard® Welding Products is highly
recommended for reduced spatter
build-up and adhesion. Specially
formulated for industrial use, this
premium anti-spatter is trusted by
top manufacturers around the globe!
Available through your local welding
product distributor.