Wintriss SmartPAC PRO Servo User Manual Download Page 9

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SmartPAC PRO Servo User Manual

1147100

Table of Contents

Wiring Diagrams at End of Manual

Figure 1. SmartPAC Pro Servo 8 Cams with DSI 2 MTS Internal PS

Figure 2. SmartPAC Pro Servo Press ProCamPAC 15 MTS Transducer Wiring Diagram

Figure 3. SmartPAC Pro Servo Press Wiring

Figure 4. DiProPAC Sensors 1-16 to DSI 2 Wiring Diagram

Figure 5. DiProPAC Sensors 17-32nto DSI 2 Wiring Diagram

Figure 6. SmartPAC Pro Servo Press ProCamPAC 8 Balluff Transducer Wiring Diagram

Figure 7. SmartPAC Pro Servo Press ProCamPAC 15 Balluff Transducer Wiring Diagram

Figure 8. SmartPAC Pro Loopback Test Wiring

List of Figures

Figure 1-1. SmartPAC PRO Servo Front Panel ................................................................................... 19

Figure 2-1. Installation Overview ......................................................................................................... 30

Figure 2-2. SmartPAC PRO Servo Mounting Dimensions .................................................................. 32

Figure 2-3. SmartPAC PRO Servo Panel Mount Cutout Dimensions.................................................. 33

Figure 2-4. SmartPAC PRO Servo Panel Mount Dimensions ............................................................. 34

Figure 2-5. Real Time SmartPAC (RTS) Board Mounting Dimensions .............................................. 35

Figure 2-6. MTS Linear Transducer Dimensions ................................................................................. 36

Figure 2-7. SmartPAC PRO Servo Board – ProCamPAC Board, Left, Outlined in Red..................... 37

Figure 2-8. ProCamPAC Linear Boards, Location of Components ..................................................... 38

Figure 2-9. MTS Linear Transducer Pinout ......................................................................................... 39

Figure 2-10. Wiring AC to Terminal Block, Inside Enclosure, Top Right .......................................... 40

Figure 2-11. Location of Terminal Blocks TB1 to TB8 ....................................................................... 41

Figure 2-12. Input Check Voltage Switch (S101) in the Factory Default (60-250V) Position ............ 43

Figure 2-13. SmartPAC PRO Servo Board – DiProPAC Board, Right, Outlined in Red .................... 44

Figure 2-14. ProCamPAC Output Assembly ....................................................................................... 50

Figure 2-15. Cam Outputs Board ......................................................................................................... 51

Figure 2-16. TB302 and TB 303 for Wiring Relays to Equipment ...................................................... 53

Figure 2-17. Install Suppressors Across AC Loads .............................................................................. 54

Figure 2-18. Installing a Diode Across a DC Load .............................................................................. 54

Figure 2-19. Main Program Menu ........................................................................................................ 56

Figure 2-20. Main Program Menu ........................................................................................................ 57

Figure 2-21. Main Initialization Menu ................................................................................................. 58

Figure 2-22. Installed Options Screen .................................................................................................. 58

Figure 3-1. SmartPAC PRO Servo ....................................................................................................... 63

Figure 3-2. SmartPAC PRO Servo Operating Modes, Showing Main Menus ..................................... 64

Figure 3-3. Numeric Keypad ................................................................................................................ 67

Figure 3-4. SmartPAC PRO Servo On-screen Keyboard ..................................................................... 67

Figure 3-5. Save to USB Disk .............................................................................................................. 69

Figure 3-6. USB Disk Error Message ................................................................................................... 69

Figure 4-1. Main Initialization Menu ................................................................................................... 71

Figure 4-2. Main Initialization Menu, Next Items ................................................................................ 72

Summary of Contents for SmartPAC PRO Servo

Page 1: ...24 8 5 EST www wintriss com Servo Wintriss Press Automation Control 1147100 Rev A April 2020 Wintriss Controls Group LLC 100 Discovery Way Unit 110 Acton MA 01720 USA Phone 800 586 8324 Fax 978 263 2048 PRINTED IN USA Smartpacprologo ...

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Page 3: ...u are returning We ask that you either fax us a PO for that amount or enclose the PO with the returned item This will enable us to ship the item back to you as soon as the repair has been completed If the item cannot be repaired or there are additional charges you will be contacted for approval Please be sure to carefully pack all returned items and ship to our Acton MA location Expedited Repair P...

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Page 5: ...ing the Transducer 35 Wiring the Transducer 37 Wiring the Transducer to DCPower 39 Connecting Power Wiring AC Powered Units 40 Connecting Power Wiring 24 VDC Powered Units 41 Connecting Stop Circuits and Input Check Circuit 41 Making Wiring Connections 42 Setting the Input Check Voltage Switch 42 Connecting to the Network 43 Adding or Upgrading DiProPAC or ProCamPAC 43 Connecting DiPro Sensor Inte...

Page 6: ...r Increment Mode 74 INSTALLED OPTIONS 75 OPTIONS MANAGER 75 PREFERENCES 76 SELECT LANGUAGE OPTIONAL 77 PRESS NAME 78 SELECT CAM NAMES Optional 78 SET GLOBAL CAMS Optional 80 CUSTOM SENSOR NAMES Optional 82 SENSOR ENABLE MODE Optional 83 Selecting Sensor Enable Mode 83 Enabling Setup Mode 84 LINEAR SENSOR 84 TOOL INFORMATION 87 SECURITY ACCESS 92 Setting Security Access 95 Changing Passwords 96 BAC...

Page 7: ... Programming Sensor Settings 125 Programming DiProPAC 32 Sensors 136 CAM SWITCH 142 Selecting a Cam Channel 144 Making an ON OFF Setting 145 Setting Multiple ON OFF Cycles 145 Making a Timed Output Setting 148 Setting DSV ON Channel Timing 149 Deleting Channel Settings 150 Viewing the Cam Summary 151 Viewing Global Cams 151 TOOL INFORMATION 152 RAM POSITION 154 SENSOR ENABLE DISABLE STATUS Optiona...

Page 8: ...ed Messages 187 Messages for Equipment Problems 187 Messages for Programming Problems 188 Messages for Sensor Faults 189 Miscellaneous Fault Messages 191 Troubleshooting Using the Error Event Log 192 Appendix A Installing the Balluff Linear Transducer 193 Mounting the Transducer 193 Wiring the Transducer 194 Glossary 197 Index 199 Setup Sheets SmartPAC PRO Servo Setup Sheet ProCamPAC Cam Switch Sm...

Page 9: ...martPAC PRO Servo Board ProCamPAC Board Left Outlined in Red 37 Figure 2 8 ProCamPAC Linear Boards Location of Components 38 Figure 2 9 MTS Linear Transducer Pinout 39 Figure 2 10 Wiring AC to Terminal Block Inside Enclosure Top Right 40 Figure 2 11 Location of Terminal Blocks TB1 to TB8 41 Figure 2 12 Input Check Voltage Switch S101 in the Factory Default 60 250V Position 43 Figure 2 13 SmartPAC ...

Page 10: ...ostics Menu 101 Figure 4 27 Communications Data Viewer Screen 102 Figure 4 28 Set the Clock Screen 103 Figure 5 1 Mail Program Menu 105 Figure 5 2 Tool Manager Screen 107 Figure 5 3 Enter New Tool Number Window 107 Figure 5 4 Copy Tool Template Window 108 Figure 5 5 Tool Template Copied 109 Figure 5 6 Load Tool Warning Window 110 Figure 5 7 Enter Password Window 110 Figure 5 8 Enter Password Windo...

Page 11: ...e 5 48 Cam Channel On Off Program Screen One On Off Arc 146 Figure 5 49 Cam Channel On Off Program Screen Two On Off Arcs 147 Figure 5 50 Cam Channel On Off Program Screen Three On Off Arcs 147 Figure 5 51 Cam Channel Timed Output Program Screen 148 Figure 5 52 Cam Channel DSV ON Program Screen 150 Figure 5 53 Cam Channel Deletion Confirmation Window 150 Figure 5 54 Cam Summary Screen 151 Figure 5...

Page 12: ...ors 17 24 48 Table 2 6 DiPro Sensor Interface DSI 2 to SmartPAC PRO Servo Wiring Sensors 25 32 48 Table 2 7 ProCamPAC Linear to Cam Output Assembly TB301 Wiring Cams 1 8 52 Table 2 8 ProCamPAC Linear to Cam Output Assembly TB301 Wiring Cams 9 15 53 Table 2 9 Connections to Relays 54 Table 2 10 Auxiliary Port TB5 Wiring 60 Table 2 11 SFI Port and Module Port TB6 Wiring 60 Table 2 12 Special Port an...

Page 13: ...RO Servo operation for individual tools Chapters 6 shows you how to use SmartPAC PRO Servo in Run mode which is the mode you select to run the press and make minor adjustments to programmed settings Chapter 7 provides explanations of the messages that display on the SmartPAC PRO front panel when a fault condition occurs or a counter preset is reached and shows you how to correct SmartPAC PRO Servo...

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Page 15: ...voided will result in death or serious injury WARNING A WARNING symbol indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION A CAUTION indicates a potentially hazardous situation which if not avoided may result in property damage NOTICE A NOTICE symbol indicates important information that you should remember including tips to aid you in pe...

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Page 17: ...roper installation misuse misapplication negligence accident or unauthorized modification The provisions of this warranty do not extend the original warranty of any product which has either been repaired or replaced by Wintriss Controls No other warranty is expressed or implied Wintriss accepts no liability for damages including any anticipated or lost profits incidental damages consequential dama...

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Page 19: ...y CAUTION Some Servo presses are capable of hitting the same part more than once at Bottom Dead Center BDC before returning to the top of the stroke You will have to note the angle ranges at which repeated strokes occur Any cams programmed within these ranges will actuate once for each hit Die protection ready signals programmed within these ranges will expect sensor actuation once for each hit If...

Page 20: ...input load monitoring Automated shut height and counterbalance control Automated press speed and lubrication control Servofeed interface In addition SmartPAC PRO Servo can be linked to Wintriss s ShopFloorConnect Asset Utilization Software SFC for data collection analysis and reporting SmartPAC PRO Servo Standard Features SmartPAC PRO Servo brings a multitude of press automation functions to one c...

Page 21: ...d ram in degrees SmartPAC PRO Servo Settings You can make the following settings on the SmartPAC PRO keyboard Assign tool numbers Settings for each tool are stored by tool number which you assign to identify and access the tool when you want to program or load it You specify in Initialization mode whether to use numeric or alphanumeric tool numbers in programming Load settings by tool number Smart...

Page 22: ...C DiProPAC the SmartPAC PRO die protection option checks output from sensors monitoring the die and sends a stop signal to the press when it detects a malfunction Sensors can be mounted on the press or die Any electro mechanical sensor can be used with SmartPAC PRO Servo as long as it can switch between an open state i e sensor circuit to SmartPAC PRO open and a closed state i e sensor circuit clo...

Page 23: ...lose on signals from SmartPAC PRO Servo to turn your equipment on and off Different types of relays can be used depending upon the voltages of your equipment and your special needs Refer to Chapter 2 for details on wiring the cam channels SmartPAC PRO Servo s Three Modes of Operation SmartPAC PRO Servo has three operating modes each of which allows you to perform specific tasks Initialization Mode...

Page 24: ...mber of hits on tool counter counts all hits on tool resettable to 0 after maintenance Display 12 1 in 307 mm color active matrix TFT liquid crystal display LCD Power LED Brake Warning LED Memory Allows storage of settings for 2000 tools Inputs Out puts Inputs for position transducer remote reset and setup mode and for USB PS 2 and Ethernet RJ 45 connectors Outputs for top stop emergency stop rati...

Page 25: ... USB disk Info Center With this option Setup sheets and other press information stored on a central server can be displayed on networked SmartPAC PRO Servos Multilingual menus Preventive Maintenance PM Monitor Tracks selected press functions requiring scheduled maintenance and alerts the user when maintenance is due PLC Interface Enables SmartPAC PRO Servo to transmit additional tool settings to a...

Page 26: ...1147100 SmartPAC PRO Servo User Manual 26 Chapter 1 Introduction ...

Page 27: ...DED IN MANUAL When you order your SmartPAC PRO Servo you may include the DiProPAC die protection option This manual includes instructions for installing and using this option Remember that it is an option and might not be included in your system If you ordered SmartPAC PRO Servo with other optional modules such as AutoSetPAC load monitor or RamPAC shut height counterbalance and cushion control ref...

Page 28: ...initialize and program it before installing it on a press On the bench wire the linear transducer to SmartPAC PRO Servo see page 37 connect the transducer to a DC power source see page 39 and wire AC power see page 40 You can then access all the menus and make settings See Chapter 3 for instructions on using the display and making settings Chapter 4 for using Initialization mode Chapter 5 for usin...

Page 29: ...ng and make proper connections to ensure that the enclosure is NEMA 12 protected Properly ground SmartPAC PRO Servo The ground wire from SmartPAC PRO Servo should be connected to the main ground point of the press control system This ground point may be in the area where the control transformer is grounded Finding a good place for a ground is sometimes difficult but the location should be close to...

Page 30: ...1147100 SmartPAC PRO Servo User Manual 30 Chapter 2 Installation Figure 2 1 Installation Overview ...

Page 31: ...inal block you are wiring 3 Connect the shield drain wire or braid to the chassis ground stud or beneath the screw in the PC board standoff 4 Connect the insulated wires to their designated positions on the terminal block Checking the Press NOTICE MOVE RAM TO TDC BEFORE INSTALLING SMARTPAC PRO SERVO This is an important step Be accurate when setting the press to TDC Set to 0 2 Use a dial indicator...

Page 32: ...rmine a good height for all users before mounting To mount the SmartPAC PRO Servo enclosure follow the steps below referring to Figure 2 2 Figure 2 2 SmartPAC PRO Servo Mounting Dimensions 1 Determine a convenient location for the enclosure Ideally the enclosure should be mounted where operators and setup personnel can easily see the readouts and reach the keyboard Make sure that all cables can re...

Page 33: ...perators and setup personnel can easily see the readouts and reach the keyboard 2 Cut out a hole in your enclosure and drill and tap twelve holes for 10 32 screws referring to Figure 2 3 and Figure 2 4 below for cutout and mounting dimensions 3 Prop the panel mount near the cutout location You can do this by connecting ty wraps from two of the left holes on the panel to the corresponding holes on ...

Page 34: ...This version reduces the amount of wiring to the HMI portion of the SmartPAC PRO 1 Install the HMI screen by following the Installing SmartPAC PRO as a Panel Mount instructions above 2 Select a location in a control cabinet enclosure or console for the RTS board The location should offer convenient access to power I O and stop circuit wiring 3 Using the drawing in Figure 6 drill eleven clearance h...

Page 35: ...unt the transducer with the cable up as shown in Figure 2 6 If the cable is facing down the transducer will not work properly Failure to comply with these instructions could result in property damage Mounting the Transducer NOTICE Not all Servo presses are the same Each installation will be different The following installation procedure is an example Once you have thought out your design and gathe...

Page 36: ...cket leaving the screws loose to allow adjustment of transducer position 7 Mount the bracket for the magnet connecting rod on the ram 8 Connect the magnet to the transducer by sliding it into the mating grooves from the bottom of the unit Make sure the magnet is positioned within the transducer s electrical range i e within the marks you made in step 2 and that the bump on the magnet is facing the...

Page 37: ...onnector plugs into the transducer only one way 2 Run the transducer cable through 1 2 in conduit from the transducer to one of the knockouts on the bottom left of the SmartPAC PRO Servo enclosure 3 Measure and cut the transducer wires so they comfortably reach TB402 on the ProCamPAC board See Figure 2 7 below for the location of the ProCamPAC board on the SmartPAC PRO Servo board and Figure 2 8 f...

Page 38: ...igure 2 9 Table 2 1 and Figure 1 or Figure 2 SmartPAC Pro Servo Press ProCamPAC 15 MTS Transducer Wiring Diagram at the end of the manual NOTICE The connector can plug into the ProCamPAC board in only one direction Before wiring the connector mark its left and right ends when it is plugged in to make sure you wire the correct pin numbers 5 Double check connections then plug the connector back into...

Page 39: ...Board Wire Color Shield Terminate shield drain wire at the ProCamPAC board under a screw in one of the standoffs 1 DATA Pink 2 DATA Grey 3 CLK Yellow 4 CLK Green 5 24VDC Brown 6 GND White Blue is not used Wiring the Transducer to DC Power The magnetostrictive linear transducer requires a DC power source Wire it according to wiring diagram Figure 1 at the end of this manual ...

Page 40: ...p and input check circuits No 16 wire No 14 if local codes require it with a minimum 75 C temperature rating is recommended for these circuits Bring the conduit into the top right knockout of the SmartPAC PRO Servo enclosure Then to wire the AC input terminal block follow these steps 1 Find the AC terminal block at the top right corner of the back wall of the enclosure see Figure 2 10 For a panel ...

Page 41: ...top Circuits and Input Check Circuit You need four wires to connect SmartPAC PRO Servo to your press control stop circuits two for the emergency stop circuit and two for the top stop circuit You can wire these circuits at your press control Refer to your press control manual or other electrical prints You need two wires to connect to the input check circuit These wires are connected in parallel wi...

Page 42: ...it SmartPAC PRO Servo TB 4 Pin Locations Input check A 205 Input check B 206 E stop 207 E stop 208 Top stop 209 Top stop 210 3 Plug the connector back into its socket Double check connections to make sure that you did not wire the connector backwards 4 Connect top stop E stop and input check circuit wires at the press control or other box into which you are tying them NOTICE Be sure to number all ...

Page 43: ...equires static IP addresses have your network administrator call Wintriss Tech Support for assistance in setting up SmartPAC PRO Servo with a static IP address See CHANGE NETWORK SETTINGS page 100 Adding or Upgrading DiProPAC or ProCamPAC ELECTRIC SHOCK HAZARD Turn off and disconnect power from SmartPAC PRO Servo and from the machinery it is connected to before making any wiring connections This i...

Page 44: ...ith your new SmartPAC PRO Servo the boards will have been installed at the factory and you can skip to the wiring sections for these modules DiProPAC is available as an 8 sensor 16 sensor or 32 sensor board You can obtain the ProCamPAC board in 8 cam or 16 cam versions Wiring instructions for the DiProPAC board are provided starting on page 45 Wiring for the ProCamPAC board is documented starting ...

Page 45: ... instructions in Connecting DiPro Sensor Interface to SmartPAC PRO Servo page 45 For the ProCamPAC board wire the connector s to the ProCam Output assembly following the procedure in Connecting Programmable Cam Channels page 49 6 Plug the connector s back into their sockets on the board 7 Verify that you have installed the board s properly by performing Verifying Installation of DiProPAC and ProCa...

Page 46: ...Pin Pin Designation Pin Pin Designation Brown 1 SENSOR 1 282 SENSOR 1 Red 2 SENSOR 2 283 SENSOR 2 Orange 3 SENSOR 3 284 SENSOR 3 Yellow 4 SENSOR 4 285 SENSOR 4 Green 5 SENSOR 5 286 SENSOR 5 Blue 6 SENSOR 6 287 SENSOR 6 Violet 7 SENSOR 7 288 SENSOR 7 Gray 8 SENSOR 8 289 SENSOR 8 No connection 290 Sensor power Black 9 GND 291 GND 10 GND No connection 11 5 VDC No connection Shield Terminate drain wir...

Page 47: ...NSOR 1 292 SENSOR 9 Red 2 SENSOR 2 293 SENSOR 10 Orange 3 SENSOR 3 294 SENSOR 11 Yellow 4 SENSOR 4 295 SENSOR 12 Green 5 SENSOR 5 296 SENSOR 13 Blue 6 SENSOR 6 297 SENSOR 14 Violet 7 SENSOR 7 298 SENSOR 15 Gray 8 SENSOR 8 299 SENSOR 16 No connection 300 Sensor power Black 9 GND 301 GND 10 GND No connection 11 5 VDC No connection Shield Terminate drain wire to ground stud Terminate drain wire to gr...

Page 48: ...on 11 5 VDC No connection Shield Terminate drain wire to ground stud Terminate drain wire to ground stud Your colors may be different Table 2 6 DiPro Sensor Interface DSI 2 to SmartPAC PRO Servo Wiring Sensors 25 32 Wire color 4th DSI 2 TB2 DiProPAC TB555 Pin Pin Designation Pin Pin Designation Brown 1 SENSOR 1 190 SENSOR 25 Red 2 SENSOR 2 191 SENSOR 26 Orange 3 SENSOR 3 192 SENSOR 27 Yellow 4 SEN...

Page 49: ...duit from the ProCamPAC Output Assembly to the equipment that it will control 2 Mount the output enclosure using the mounting holes on the flanges as shown in Figure 2 14 page 50 3 Select the relays to be used with each channel Relays should already be plugged into the Cam Outputs board see Figure 2 15 page 51 each relay labelled with its type i e standard or solid state Standard relays can only b...

Page 50: ...n 8 channel ProCamPAC Linear TB451 and TB452 for a 15 channel ProCamPAC Linear Connect wires from the 12 conductor cable s to the pin locations on the appropriate terminal blocks as shown in Table 2 7 page 52 for the 8 channel option or Table 2 7 and Table 2 8 page 52 for the 15 channel option See also figures 1 8 channel unit and 2 15 channel unit at the end of the manual 6 Plug the connector s b...

Page 51: ...SmartPAC PRO Servo User Manual 1147100 Chapter 2 Installation 51 Figure 2 15 Cam Outputs Board ...

Page 52: ...PAC Linear TB451 Pin 1st Cam Output Board TB301 Pin CHAS 1 White Relay Pwr 270 A 3 Black Gnd 269 B 2 Red 5 268 5 Vdc 4 Tan Ch 8 267 Ch 8 5 Pink Ch 7 266 Ch 7 6 Gray Ch 6 265 Ch 6 7 Blue Ch 5 264 Ch 5 8 Yellow Ch 4 263 Ch 4 9 Orange Ch 3 262 Ch 3 10 Purple Ch 2 261 Ch 2 11 Brown Ch 1 260 Ch 1 12 Note that the pin numbers for A and B are out of order ...

Page 53: ...t enclosure should already be connected unless you bought the board assembly only 9 Plug the connector s back into its socket 10 To connect the relays to your equipment use connectors TB302 and TB303 Figure 2 16 Figure 2 16 TB302 and TB 303 for Wiring Relays to Equipment Specific connections depend on the type of relay you use For 120 Vac relays you can connect wires from your equipment to C and e...

Page 54: ...ntacts and it fails shorted the equipment controlled by that relay will remain energized Failure to comply with these instructions could result in death or serious injury 11 To reduce electrical noise and to extend the life of the relays do the following a AC loads Install arc suppressors across each inductive load motors coils etc that is connected to a cam relay see Figure 2 17 Suppressors are s...

Page 55: ... of the switch to GND TB5 terminal 250 Refer to your electrical prints or the manual for your control to plan your wiring Wiring a Remote Reset Switch Optional Like the Setup mode terminal the Remote Reset terminal can be wired to a normally open switch to activate the circuit Be sure to plan how you will run your wiring for this connector so that you do not have to disconnect conduit or re run wi...

Page 56: ...rogram Run key To turn on power to SmartPAC PRO Servo do the following 1 Make sure there is no die in the press 2 Turn the Program Run key to PROG 3 Power up the SmartPAC PRO Servo The green Power LED on the SmartPAC PRO Servo front panel illuminates a red Wintriss screen appears for a few seconds then the SmartPAC PRO Servo executes its startup process Eventually the Main Program Menu appears Fig...

Page 57: ...gain If the display remains off contact Wintriss Tech Support Verifying Installation of DiProPAC and ProCamPAC If you installed DiProPAC and or replaced ProCamPAC on SmartPAC PRO Servo you need to verify that the installation was done correctly and that these items are available Do the following 1 With the Main Program Menu on the SmartPAC PRO Servo display INITIALIZATION MENU to display the Main ...

Page 58: ...ensure that your unit is working properly To perform final checkout follow these instructions Do not proceed to the next step or group of steps until the item you are testing checks out Set Up a Test Tool 1 Create a tool number and program counter settings see Creating a New Tool page 107 TOOL NAME page 113 and COUNTERS page 114 If you are not familiar with how to use the SmartPAC PRO Servo touch ...

Page 59: ... counter preset messages If the press top stopped correctly go to step 9 If the press did not top stop and SmartPAC PRO displayed a message there is a wiring problem in your top stop circuit Recheck all wiring and trace the cause of the problem Check the Emergency stop Circuit 9 Turn the Program Run key switch to PROG and press RESET until the Main Program Menu see Figure 2 19 page 56 displays Try...

Page 60: ...martPAC PRO Servo Wiring Tables for SmartPAC PRO Servo Options Table 2 10 Auxiliary Port TB5 Wiring TB5 Function Pin Signal Auxiliary Port 245 24 V 246 POSITION SENSOR 247 GND 248 ZERO 249 REMOTE RESET 250 GND 251 LOCKOUT 252 SETUP 253 OP STA 2 254 OP STA 1 Table 2 11 SFI Port and Module Port TB6 Wiring TB6 Function Pin Signal Port SFI Port 235 RXD1 236 RXD1 237 TXD1 238 TXD1 239 TXD1 240 GND Modu...

Page 61: ...tion Pin Signal SPECIAL PORT 224 RXD3 225 RXD3 226 TXD3 227 TXD3 228 TXD3 229 GND AUX 230 RXD4 231 RXD4 232 TXD4 233 TXD4 234 TXD4 Table 2 13 WPC Port and Spare 1 Port TB8 Wiring TB8 Function Pin Signal WPC PORT 6 330 TXD6 329 TXD6 328 RXD6 327 RXD6 326 GND SPARE 1 PORT 5 325 TXD5 324 TXD5 323 TXD5 322 RXD5 321 RXD5 ...

Page 62: ...100 SmartPAC PRO Servo User Manual 62 Chapter 2 Installation Table 2 14 Stop and Input Check Circuit TB4 Wiring Pin Signal 205 Input check A 206 Input check B 207 E stop 208 E stop 209 Top stop 210 Top stop ...

Page 63: ...use the SmartPAC PRO Servo displays and introduces you to SmartPAC PRO s three operating modes The displays appear on the screen located on the SmartPAC PRO Servo front panel Figure 3 1 It is a good idea to learn how to use SmartPAC PRO Servo before you install it Set up the unit on a bench and wire a power cord and a position transducer to it Then try making settings on the displays SmartPAC PRO ...

Page 64: ...enu for each mode is shown in Figure 3 2 Table 3 1 page 65 tells what you can do in that mode and which chapter gives instructions for that mode That table also tells what you can do in each mode tells how to enter and exit the mode and refers you to other sections of the manual Initialization Mode Chapter 4 Program Mode Chapter 5 Run Mode Chapter 6 Figure 3 2 SmartPAC PRO Servo Operating Modes Sh...

Page 65: ...modify and load settings for individual tools that control SmartPAC PRO operation when that tool is loaded See page 3 XX and Chapter 5 Black text on green display From Run mode Turn the Program Run key to PROG ______________________ From Initialization mode Go to the Main Initialization Menu and Press EXIT or Turn the Program Run key to RUN and then back to PROG To switch to Run mode Turn the Prog...

Page 66: ...ess is running in Continuous mode the press speed in strokes per minute is displayed in the center of the clock diagram When the press is stopped or running in Inch or Single stroke the crankshaft angle is displayed inside the clock If security access settings in Initialization mode permit you may be able to make adjustments to programmed settings in Run mode such as changes to die protection sett...

Page 67: ...e EXIT key on the screen is disabled You must enter or cancel the keypad value before you can access any other buttons on the screen On Screen Keyboard Whenever you select a field that requires the input of a combination of letters symbols and or numbers SmartPAC PRO Servo displays its on screen keyboard Figure 3 4 The backspace key clears the value The Cancel key closes the numeric keypad without...

Page 68: ...ptures below for more information on this feature The Dashboard button when pressed displays the currently active dashboard The Favorite button allows you to quickly access the Run mode screens you bookmarked favorited Also press this button to access create and edit dashboards Cursor arrow buttons are used to move the on screen navigation highlight to increment and decrement numeric values and to...

Page 69: ... screens are captured the SmartPAC PRO overwrites the oldest file The internally stored screen captures and other diagnostic information can be retrieved from the SmartPAC PRO by plugging a USB drive into the SmartPAC PRO s USB port going to the Initialization Menu selecting DIAGNOSTICS then SAVE TO USB DISK see Figure 3 5 Figure 3 5 Save to USB Disk The SmartPAC PRO creates a directory on the dri...

Page 70: ...1147100 SmartPAC PRO Servo User Manual 70 Chapter 3 Displays and Operating Modes ...

Page 71: ... Initialization settings entered via the Main Initialization Menu Figure 4 1 control operation of SmartPAC PRO Servo for all tools You make settings for individual tools in Program mode see Chapter 5 To enter Initialization Mode Turn the PROG RUN key to PROG In the Program Menu that appears press INITIALIZATION MENU Figure 4 1 Main Initialization Menu Includes some options Your display may look di...

Page 72: ...nd setting global cams If you have SmartPAC PRO Servo options installed you also make Initialization settings for them Refer to the user manuals for the options you have purchased for instructions The following sections show you how to use the selections available on the Main Initialization Menu to set initialization parameters for SmartPAC PRO Servo with ProCamPAC and DiProPAC NOTICE SET THE INTE...

Page 73: ...E has been inadvertently set to ENABLED the Position sensor incorrect message displays see page 188 for details To correct this problem do the following 1 On the Position Sensor screen and with the POSITION SENSOR MODE setting selected press ENTER to toggle the setting from ENABLED to DISABLED 2 Press Back when you are done Resolver Motion Mode Normal Motion Link Motion INITIALIZATION POSITION SEN...

Page 74: ...en you are in Inch mode NOTICE The Strokes counter will increment regardless of the mode you are in 2 When the setting you want is displayed press Back Counter Increment Mode INITIALIZATION POSITION SENSOR This item allows you to specify whether the Good Parts counter increments during a fault condition The default setting NO INC FAULT prevents the counter from incrementing when there is a fault T...

Page 75: ...NS This item enables you to view the options that are installed on your SmartPAC PRO Servo see Figure 4 4 including the number of cam channels and sensors Figure 4 4 Installed Options Screen Your screen will look different OPTIONS MANAGER INITIALIZATION INSTALLED OPTIONS OPTIONS MANAGER Figure 4 5 Options Manager Screen ...

Page 76: ...NS and on the screen that opens press OPTIONS MANAGER In the Options Manager you can enable or disable installed options PREFERENCES INITIALIZATION PREFERENCES In the Preferences menu set the tool number mode backlight timing and whether the time is shown in the footer of reports and messages Figure 4 6 Main Initialization Menu Figure 4 7 Preferences Screen ...

Page 77: ... in Footer Enabled Disabled touch to toggle Press Exit when done SELECT LANGUAGE OPTIONAL INITIALIZATION INSTALLED OPTIONS SELECT LANGUAGE If you have ordered the alternate language option the Installed Options screen provides a Select Language button that allows you to select the language in which you want SmartPAC PRO Servo screens displayed When you press the Select Language button the screen s...

Page 78: ... SELECT CAM NAMES Optional INITIALIZATION SET CAM NAMES NOTICE CAM NAMES ENTERED IN INITIALIZATION APPLY TO ALL TOOLS The names you assign to cam channels in Initialization apply to all tools If for example you custom name Channel 1 as Bypass 3 then Channel 1 is Bypass 3 for every tool loaded Do the following to assign cam channel names 1 Press SELECT CAM NAMES on the Main Initialization Menu The ...

Page 79: ...f the selected cam channel You are returned to the Cam Channel Name Menu with the name you selected displayed to the right of the selected channel To view names that appear below the MORE NAMES line press the Down cursor key A new name appears each time you press the Down cursor When you have cycled through the complete list the highlight bar returns to UNNAMED the first item 4 If none of the name...

Page 80: ...programmable cam capability should never be used to provide timing signals for any safety use including clutch brake control or muting of light curtains Failure to comply with these instructions will result in death or serious injury This item which appears on the Main Initialization Menu only when ProCamPAC is installed allows you to make settings for selected cam channels that apply to all tools...

Page 81: ...e Global Cam Timing Type screen displays Figure 4 13 Figure 4 13 Global Cam Timing Type Screen 3 Select the type of cam timing you want to program for this channel referring to CAM SWITCH page 142 in Chapter 5 for instructions Note that Auto Advance is not available as a cam timing option for SmartPAC 2 Servo 4 When you have finished programming the global cam press Back ...

Page 82: ... Select CUSTOM SENSOR NAMES on the Main Initialization Menu The Custom Sensor Names screen displays 2 Select the item for which you want to create a custom name e g CUSTOM 1 CUSTOM 2 etc The on screen keyboard displays 3 Key in the custom name following the directions in the on screen keyboard then press Enter to accept your entry You are returned to the Custom Sensor Names screen with the custom ...

Page 83: ... ENABLE DISABLE STATUS Optional page 156 or DISABLE ENABLE SENSORS page 163 AUTO BY TOOL When this option is selected DiProPAC automatically re enables all sensors programmed for a specific tool whenever the press is restarted You specify in Program mode the number of strokes to allow after the press starts before DiProPAC re enables all sensors for the tool see Setting the Auto Enable by Tool Cou...

Page 84: ...INEAR SENSOR INITIALIZATION LINEAR SENSOR NOTICE Make sure to select a transducer that is at least as long as or longer than the sum of the maximum stroke length of your press and the maximum shut height adjustment NOTICE CONNECT SWITCH TO DISABLE INTERRUPTED CYCLE FAULTS DURING SETUP For ease in setting up and configuring the Linear Sensor wire a switch between TB5 pin 252 Setup and TB5 pin 250 G...

Page 85: ...vo User Manual 1147100 Chapter 4 Initialization Mode 85 Figure 4 16 Linear Sensor Setup Screen Table 4 2 explains the settings displayed on the Linear Sensor Setup screen and where applicable provides available options ...

Page 86: ...age if you want a precise display From this value subtract the reading displayed in the Lower Limit field on the Ram Position screen in either Program or Run mode when the press has been inched to its lowest position The formula is Offset Value Shut height opening Lower Limit value ZERO VALUE The number of counts representing the sensor s output at its zero position For an MTS sensor this value sh...

Page 87: ...ition again 7 Highlight the UPPER LIMIT item 8 Set the UPPER LIMIT value in one of the following ways Switch to Run mode see page 160 for instructions Inch the ram to Top Dead Center TDC and adjust the Shut Height to its Upper Limit Return to this screen and press Save Upper Limit The absolute reading reported by the linear sensor displays in the UPPER LIMIT field or Press ENTER and when the Numer...

Page 88: ...ontrol any aspect of press operation NOTICE This feature is not available if you have the optional PLC interface installed To set up items you wish to document for each tool do the following 1 Select TOOL INFORMATION on the Main Initialization Menu The Tool Information Setup screen Figure 4 17 displays Figure 4 17 Tool Information Setup Screen 2 Highlight the NAME 1 item and press ENTER The Tool I...

Page 89: ...a name that is not in the list select CUSTOM 5 When the on screen keyboard displays key in a custom name of up to 12 characters Then press Enter You are returned to the Tool Information Setup screen with your custom name displayed To cancel your selection press Cancel NOTICE You can use a separate computer keyboard plugged into to the USB port to enter tool information names 6 Highlight the UNS 1 ...

Page 90: ...units selection displayed Table 4 3 Tool Information Setup Screen Abbreviations for Units On screen Abbreviation Units On screen Abbreviation Units IN Inches METERS Meters FT Feet FT MIN Feet per minute MM Millimeters FT SEC Feet per second CM Centimeters MM SEC Millimeters per second PSI Pounds per square inch MM MIN Millimeters per minute BAR Bars GALS Gallons LBS Pounds QTS Quarts TONS Tons GRA...

Page 91: ...ormation Setup Screen Decimal Places and Formats No of Places Example Digits to Left of Decimal Point Digits to Right of Decimal Point Range 0 Whole numbers press speed SPM Up to seven 7 None 0 0 to 9 999 999 1 Up to five 5 One 1 0 0 to 99 999 9 2 Die location mm Up to four 4 Two 2 0 00 to 9 999 99 3 Pass line height inches Up to three 3 Three 3 0 000 to 999 999 4 Precise values material thickness...

Page 92: ...tialization Menu SECURITY ACCESS INITIALIZATION SECURITY ACCESS Figure 4 21 Security Access Menu The SECURITY ACCESS item on the Main Initialization Menu allows you to control user access to SmartPAC PRO Servo operating modes and settings You set user access on the Security Access Menu which is shown in Figure 4 21 For most items on the Security Access Menu you can specify three types of access ...

Page 93: ...s good parts total hits and batch counters CHG COUNTS or for good parts only CHG GOOD PRTS CNT This setting is applicable in either Program or Run mode INIT PASSWORD This item allows you to require a password for user access to the Main Initialization Menu To require a password select MUST BE USED Otherwise select NOT REQUIRED LOAD MONITOR This item has four options ALLOW RECALC ADJUST ALLOW RECAL...

Page 94: ...RTS CNT PROGRAM AND RUN MODES PROGRAM MODE ONLY PASSWORD REQUIRED NO CHANGES ALLOWED RESET MODE PROGRAM AND RUN MODES PROGRAM MODE ONLY PASSWORD REQUIRED CHG TOOL TEMPLATE PASSWORD REQUIRED PASSWORD NOT REQUIRED ADJ DIPRO SENS PROGRAM AND RUN MODES PROGRAM MODE ONLY PASSWORD REQUIRED DISABLE SENSORS PROGRAM AND RUN MODES PROGRAM MODE ONLY PASSWORD REQUIRED TURN OFF SENSORS ALLOWED NOT ALLOWED PASS...

Page 95: ...e able to reset SmartPAC PRO Servo in Run mode when the press stops as the result of a malfunction If you want the operator to be able to reset the machine in Run mode following errors select PROGRAM AND RUN MODES as the Reset Mode setting If you want one person to be responsible for tracking faults give that individual the Program Run key and set Reset Mode access to PROGRAM MODE ONLY When a faul...

Page 96: ...to four different passwords General Password Provides access to all SmartPAC PRO Servo menus and settings unless one or more of the following specific passwords is also required Init Password Provides access to the Main Initialization Menu PM Password Provides access to the PM Preventive Maintenance Monitor setup in Program mode Tool Template Password Provides access to the Tool Template see page ...

Page 97: ...KUP RESTORE This feature enables you to back up and restore tools programmed on your SmartPAC PRO Servo Tools may be backed up to a network drive or if you have ordered the USB Backup Restore option to a USB disk inserted in the SmartPAC PRO Servo USB connector on the front of the unit This feature also backs up the SmartPAC PRO Servo Initialization parameters Instructions for backing up tools to ...

Page 98: ...verwrites programming for all your tools and Initialization setups with the tool and Initialization settings saved during the most recent backup In performing a restore you may lose information that has taken you considerable time to input To restore backed up tools to a SmartPAC PRO Servo do the following 1 Insert the USB disk containing the tools backup into the USB connector go to the Backup Re...

Page 99: ...C PRO Servo s E mail and SmartView functions and to make other settings necessary to configure a SmartPAC PRO Servo network You make these settings on the Network Setup Utility screen Figure 4 25 Figure 4 25 Network Setup Utility Screen E MAIL FUNCTION INITIALIZATION SETUP NETWORK E MAIL FUNCTION NOTICE Consult with your network administrator when setting up e mail SmartPAC PRO Servo s E mail func...

Page 100: ...he Main Initialization Menu If you don t plan to use SmartView set the SMARTVIEW FUNCTION item to DISABLED SETUP E MAIL INITIALIZATION SETUP NETWORK SETUP E MAIL NOTICE Contact the Wintriss Factory for instructions on how to use this feature CHANGE NETWORK SETTINGS INITIALIZATION SETUP NETWORK CHANGE NETWORK SETTINGS This item is to be used only by your Information Technology or Information System...

Page 101: ...g with Wintriss Tech Support for initial setup or troubleshooting Figure 4 26 Diagnostics Menu This section documents only the following items COMMUNICATIONS which allows you to run a communications loopback test SET CLOCK which allows you to set SmartPAC PRO Servo s internal clock to local time SAVE TO USB DISK which allows you to save screen captures and other items to a USB disk UPDATE FIRMWARE...

Page 102: ...ime Press the Reset Buffer button to view the data starting at the beginning of the buffer In the split view Transmit data is shown in the upper half of the screen Receive data in the lower half In this view the data is always shown starting at the beginning of the buffer Normal communications between SmartPAC PRO Servo and the selected module e g SFI is indicated by both Transmit and Receive data...

Page 103: ...bel changes to START THE CLOCK To restart the clock press Start the Clock 4 Press EXIT when you are done to return to the Diagnostics Menu SAVE TO USB DISK INITIALIZATION DIAGNOSTICS SAVE TO USB DISK This item enables you to save the error event log screen captures and other data maintained in a special SmartPAC PRO Servo buffer to a USB disk Once the data has been saved you can remove the USB dis...

Page 104: ...TE TO COMPLETE THE USB DISK TRANSFER HAS FINISHED AND WAS SUCCESSFUL PRESS THE RESET KEY AND THEN REMOVE THE USB DISK DEVICE 3 When the second message appears press EXIT to return to the Diagnostics Menu and remove the USB disk UPDATE FIRMWARE INITIALIZATION DIAGNOSTICS UPDATE FIRMWARE To update the firmware in your SmartPAC PRO Servo contact Wintriss Tech Support ...

Page 105: ...enu Your display may look different depending on options The following sections show you how to create program modify delete and load individual tools You are instructed how to enter tool names set counters program timing for cams and make settings for die protection sensors and other SmartPAC PRO Servo options Once you have programmed and loaded a tool you can switch to Run mode to run that tool ...

Page 106: ...enu appears The first display you see in Program mode is the Main Program Menu Figure 5 1 From this menu you can access the following screens or functions Tool Manager screen see next section Sensor Enable Disable and Status screen see page 156 NOTICE For help with a Program mode screen press the key when that screen is displayed TOOL MANAGER PROGRAM TOOL MANAGER The TOOL MANAGER item on the Main ...

Page 107: ...etting is ALPHA NUMERIC tools are sorted alphabetically by tool name In the example shown in Figure 5 2 tools are sorted by tool number Creating a New Tool PROGRAM TOOL MANAGER NEW TOOL To create a new tool do the following 1 On the Tool Manager screen NEW TOOL The Enter New Tool Number window opens If you selected Numeric tool numbers in Initialization Preferences only numeric entry is available ...

Page 108: ...NAGER SELECT TOOL COPY TOOL If you want to copy the settings programmed for an existing tool to a new tool perform the following steps 1 On the Tool Manager screen highlight the tool whose settings you want to copy to the new tool and press COPY TOOL The Numeric Entry or Alphanumeric Entry window Figure 5 3 displays depending on whether you selected Numeric or Alphanumeric tool number mode in Init...

Page 109: ... When used with COPY TOOL Tool Template allows you to duplicate the same constellation of settings across multiple tools Tool Template is not used to run the press NOTICE PASSWORD PROTECTION FOR TOOL TEMPLATE To prevent unauthorized changes you can set Security Access page 92 so that a password is required to change the Tool Template To copy Tool Template to a new tool do the following 1 On the To...

Page 110: ...steps 1 On the Tool Manager screen highlight the tool you want to load and press Load Tool The warning window shown in Figure 5 6 displays Figure 5 6 Load Tool Warning Window Figure 5 7 Enter Password Window If this window appears enter your general password to loading the tool See SECURITY ACCESS page 92 in Initialization to set password access NOTICE You can also load tool numbers in Run mode if...

Page 111: ... tool do the following 1 With the currently loaded tool highlighted on the Tool Manager screen press EDIT TOOL Figure 5 8 Enter Password Window If this window appears enter your general password to loading the tool See SECURITY ACCESS page 92 in Initialization to set password access 2 Change settings for the tool following the instructions in Tool Program Menu page 112 NOTICE RELOAD CURRENTLY LOAD...

Page 112: ...firm that you want to delete the tool Figure 5 9 Delete Tool Confirmation Message 2 Press the CLEAR key to continue the deletion process A message displays indicating that the tool has been deleted and you are returned to the Tool Manager screen with the deleted tool removed from the tool list Tool Program Menu The Tool Program Menu Figure 5 10 displays whenever you Create a new tool Copy settings...

Page 113: ...aded you should load the tool again after you make the settings If you do not re load the tool the old settings will be used TOOL NAME PROGRAM TOOL MANAGER SELECT TOOL EDIT TOOL TOOL NAME NOTICE If tool number mode has been set to Numeric in Initialization this menu item is captioned TOOL NAME If tool number mode has been set to Alphanumeric this item is captioned TOOL ID See Tool Number Mode page...

Page 114: ... For help with the Counters screen and screens accessible from it press the HELP key when the applicable screen is displayed This item on the Tool Program Menu allows you to set the counters that maintain counts of press strokes and good parts and initiate various actions when a preset number of strokes has been reached Settings are made via the Counters screen Figure 5 12 Figure 5 12 Counters Scr...

Page 115: ...age page 187 as it does for Strokes and Good Parts counters This setting is useful when stopping the press to change bins or chutes before resuming production When a Batch counter is set to TOGGLE SmartPAC PRO Servo switches the state of a ProCamPAC output from Open to Closed or from Closed to Open This option is useful for activating a parts diverter Each batch counter is assigned to a specific P...

Page 116: ...preset you want to program Changing Count Values Under some circumstances you may need to adjust the count upward or downward or you may want to start the count at some value other than zero To change count settings do the following NOTICE ARE YOU LOCKED OUT If you cannot change count values security access for the CHANGE COUNTS function may be set to NO CHANGES ALLOWED See SECURITY ACCESS page 92...

Page 117: ...the COUNT column for TOTAL HITS 2 Press the CLEAR key The Change Count Confirmation window displays Figure 5 14 asking you to confirm that you want to change the COUNT value 3 Press the Up cursor key to proceed with the Change Count process and clear the Total Hits count The value in the COUNT column for TOTAL HITS is reset to zero 0 Setting Batch Counter Output and Increment Modes If you set a Ba...

Page 118: ...in the window then press ENTER The value you keyed in displays in the PULSE TIME MSEC column for the specified Batch counter 5 Move the highlight bar to the INCREMENT MODE column then press ENTER to toggle between the STROKE and GOOD PARTS options until the setting you want is displayed 6 Repeat steps 2 through 5 for other Batch counters as necessary 7 Press RESET to return to the Counters screen ...

Page 119: ...increment of the Strokes counter This setting is useful in multiple up die applications Conversely you can specify the number of strokes required to make each part causing the Good Parts counter to increment only once for multiple increments e g 2 3 etc of the Strokes counter This setting is useful in die applications with a gagged cutoff To set the number of parts made per stroke or number of str...

Page 120: ...set to OFF 4 Press RESET to return to the Counter Mode Selections screen DIE PROTECTION Optional PROGRAM GO TO THE TOOL MANAGER SELECT TOOL EDIT TOOL DIE PROTECTION CAUTION Some Servo presses are capable of hitting the same part more than once at Bottom Dead Center BDC before returning to the top of the stroke You will have to note the angle ranges at which repeated strokes occur Any cams programm...

Page 121: ...rk either as normally open or normally closed Most sensors are used as normally open because no current is flowing in the normal state Ready Signal For many sensors like those that monitor part ejection blow off or feed advance the event being monitored must occur during a specific portion of the stroke If the event doesn t occur during this period the die may be damaged The portion of the stroke ...

Page 122: ...he sensor type for each sensor connected to SmartPAC PRO Servo You can program any combination of reds yellows or greens Instructions for programming sensor types is provided starting on page 125 Yellow Sensors Yellow sensors which are normally open to ground are ideally suited to monitor events like stock buckling end of stock or die overload When a yellow sensor closes SmartPAC PRO Servo sends a...

Page 123: ...tside the Ready signal Figure 5 18 Figure 5 18 Ready Signal Programming for a Green Sensor Green Quick Check Sensors A sensor input set to green quick check must turn on at least momentarily within the Ready signal and may not turn off outside the Ready signal Figure 5 19 In other words the sensor must turn on and turn off within the Ready signal Figure 5 19 Ready Signal Programming for a Green Qu...

Page 124: ...efore they finally break free and fall out of the bottom of the die If the slugs jam and too many stack up in the hole the die can be damaged Slug stacking is virtually impossible to monitor with a standard green sensor A red or yellow sensor is equally ineffective because the sensor changes state whenever a slug is ejected Instead of actuating once per stroke like a typical green sensor the green...

Page 125: ... or Auto Enable by Sensor page 128 stroke counter Assign a name to each sensor page 126 Set the sensor type i e red yellow green etc see page 129 Set stop type i e Emergency Stop Top Stop and Smart Stop see page 130 Set the critical angle for a sensor programmed as Smart Stop see page 131 Set the Ready signal for a green sensor see page 132 Set the stroke count for a green special sensor see page ...

Page 126: ... The Numeric Entry window displays 3 Key in the value you want maximum is 99 following the directions in the window and press ENTER The value you keyed in displays in the AUTO ENABLE COUNTER field 4 Select a sensor to program by moving the highlight bar to that sensor and pressing ENTER Naming the Sensor When you select a sensor to program on the Die Protection Sensor Menu the Sensor Names screen ...

Page 127: ...tection Sensor Menu The Sensor Names screen displays 2 Select from the list of names the name that best describes the function of the selected sensor To view names that appear below the MORE NAMES line press the Down cursor key A new name appears each time you press the Down cursor When you have cycled through the complete list the highlight bar returns to UNNAMED the first item 3 If none of the n...

Page 128: ...e g SENSOR 1 If Sensor Enable Mode is set to AUTO BY SENSOR page 83 you are taken to the Auto Enable by Sensor Counter screen see next section Otherwise the Sensor Type screen displays see Setting Sensor Type page 129 Setting the Auto Enable by Sensor Counter Value If Sensor Enable Mode is set to AUTO BY SENSOR in Initialization page 83 after you enter a sensor name a screen like Figure 5 25 displ...

Page 129: ...reen see next section Setting Sensor Type After you select a sensor name and if AUTO ENABLE BY SENSOR is the Initialization setting specify the Auto Enable stroke count the Sensor Type screen Figure 5 25 displays with the name you selected for the sensor shown at the right of the Status Box beneath the sensor number Figure 5 26 Sensor Type Screen You can select one of six types of sensor see Senso...

Page 130: ...he next stroke before the die closes Top Stop SmartPAC PRO Servo stops the press at the top of its stroke after a sensor fault is detected You should use this setting for events that do not threaten the die or that occur between the critical angle and bottom dead center BDC A typical Top Stop application is a sensor that monitors a feed like a roll feed that takes place well into the downstroke Se...

Page 131: ...nsor you are finished and the Sensor Settings screen displays on which all your programmed sensor settings are shown see Viewing and Changing Sensor Settings page 5 31 Setting the Critical Angle for a Sensor Set to SMART STOP When you program a sensor for a Smart Stop you must also set the critical angle SmartPAC PRO Servo uses to determine whether an Emergency Stop or Top Stop command is sent to ...

Page 132: ...ed 3 Press SET CRITICAL ANGLE to display the Critical Angle Programming screen 4 Change the Critical Angle setting using the Up and Down cursor keys NOTICE The critical angle can only be set for values between 0 and 184 If you attempt to enter 185 as the critical angle a window will open asking you to enter a different value Setting the Ready Signal for a Green Sensor After you select the stop typ...

Page 133: ... decreases When you press the Right cursor key the On cursor moves clockwise around the display and the On angle value increases The precise On angle value is displayed in the window inside the clock display 2 Set the Ready Off angle on the ram angle clock using the Up and Down cursor keys As you press the Up cursor key the Off cursor moves clockwise around the display and the Off angle increases ...

Page 134: ...een Special Sensor Stroke Count Screen NOTICE For more information about Green Special sensors refer to Understanding Sensor Terminology page 121 To set the Green Special sensor stroke count do the following 1 On the Green Special Sensor Stroke Count screen increment or decrement the stroke counter maximum value is 99 using the Up or Down cursor key until the value you want is displayed 2 Press RE...

Page 135: ... setting on the displayed screen 3 Press RESET when you are finished to return to the Sensor Settings screen 4 Repeat steps 1 to 3 for each setting you want to change 5 Press RESET when you have finished changing settings on the Sensor Settings screen You are returned to the Die Protection Sensor Menu Viewing the Sensor Summary You can view a summary of the settings that have been made for all pro...

Page 136: ...item DIPROPAC 1 16 and DIPROPAC 17 32 see Figure 5 33 page 137 You program the first sixteen DiProPAC 32 sensors using the DIPROPAC 1 16 menu item You select the DIPROPAC 17 32 item to program sensors 17 32 The first sixteen DiProPAC 32 sensors are programmed in exactly the same way you program DiProPAC 8 and DiProPAC 16 sensors If you are programming sensors 17 32 as red or yellow sensors procedu...

Page 137: ...of the sensor positions 1 16 for this application leaving sensor positions 17 32 for programming the remaining sensors in the group Programming Sensors 17 32 as Green Green Quick Check or Green Constant To program a sensor in the group of sensors 17 32 as a green green quick check or green constant sensor do the following referring to the appropriate sections of Programming Sensor Settings page 12...

Page 138: ...Figure 5 35 Sensor Names Screen with Stripper Function Highlighted 3 Select a function for the sensor Stripper is used as an example in Figure 5 35 The Sensor Type screen displays Figure 5 36 Figure 5 36 Sensor Type Screen with GREEN Highlighted 4 Select the sensor type i e GREEN GREEN QUICK CHECK or GREEN CONSTANT The Sensor Stop Type screen displays Figure 5 37 ...

Page 139: ...nsors 1 16 Sensors are displayed in ascending On angle order Figure 5 38 Sensor Summary Screen Showing Ready Signals for Green Sensors 6 Select the Ready signal you want The Sensor Settings screen displays Figure 5 39 showing the sensor name sensor type stop type and Ready signal On and Off angles you have selected The screen also shows the number of the sensor in the group of sensors 1 16 whose R...

Page 140: ... of the sensors in the group of sensors 17 32 as a green special sensor perform the following steps referring to the appropriate sections of Programming Sensor Settings page 125 if necessary 1 Perform steps 1 and 2 of the Programming Sensors 17 32 as Green Green Quick Check or Green Constant page 137 The Sensor Names screen Figure 5 39 displays Figure 5 40 Sensor Names Screen with Slug Detection F...

Page 141: ...nsor Type items 4 When the Sensor Stop Type screen displays select a stop type The Sensor Summary screen Figure 5 42 displays with the stroke count shown for each green special sensor programmed in the group of sensors 1 16 Figure 5 42 Sensor Summary Screen Showing Stroke Counts for Green Special Sensors 5 Select the green special stroke count you want The Sensor Settings screen Figure 5 43 displa...

Page 142: ...g signals for any safety use including muting of light curtains Failure to comply with these instructions will result in death or serious injury NOTICE MAXIMUM NUMBER OF TIMED CHANNELS PER TOOL Each tool can have up to four Timed Output cam channels CAUTION Some Servo presses are capable of hitting the same part more than once at Bottom Dead Center BDC before returning to the top of the stroke You...

Page 143: ... are made via the Cam Channel Menu which is shown in Figure 5 44 page 143 Figure 5 44 Cam Channel Menu ProCamPAC Linear 8 channel option shown Your display may look different Names you have assigned to cam channels in Initialization are displayed on the Cam Channel Menu in place of the default channel numbers see SELECT CAM NAMES Optional page 78 Channel numbers that are missing from the menu have...

Page 144: ...he Cam Channel Menu displays Figure 5 45 Enter General Password Screen 2 Select a cam channel to program The Cam Channel Program Type Menu shown in Figure 5 46 page 144 displays Figure 5 46 Cam Channel Program Type Menu Instructions for programming cam channels using each of the program types shown on the Cam Channel Program Type Menu except Auto Advance are provided in the following sections Auto...

Page 145: ...s The precise On angle value is displayed in the window inside the clock display The ram position in inches at which the cam turns on is shown in the ON POS field at the right of the screen 3 Set the Off angle on the ram angle clock using the Up and Down cursor keys As you press the Up cursor key the Off cursor moves clockwise around the display and the Off angle increases As you press the Down cu...

Page 146: ...more than one on off cycle for a cam channel do the following 1 Make the first On Off setting as instructed in Making an ON OFF Setting page 145 Figure 5 48 shows the Cam Channel On Off Program screen set for an On angle of 30 and an Off angle of 50 The ram On and Off positions are 6 998 in and 6 341 in Note the caption at the upper left of the screen indicating that Arc 1 is selected Figure 5 48 ...

Page 147: ...ed for an On Angle of 70 and an Off angle of 90 The corresponding ram On and Off positions are 5 660 in and 5 003 in Figure 5 49 Cam Channel On Off Program Screen Two On Off Arcs 4 Repeat steps 2 and 3 to add additional arcs Figure 5 50 shows the Cam Channel On Off Program screen with a third arc programmed for an On angle of 339 and an Off angle of 353 Ram On position is 5 022 in ram Off position...

Page 148: ...on at which a selected cam channel turns On and the time or dwell in milliseconds that the channel stays On A Timed Output setting is independent of press speed with On Off cam outputs the On time decreases with press speed and is recommended for functions such as controlling air and lubrication This type of cam output also ensures that the channel will turn off after the programmed time With On O...

Page 149: ...ING MORE THAN 500 MILLISECONDS If you have an application where an On time of more than 500 milliseconds is required do the following Program one of the batch counters to a preset of 1 set the Counter Increment Angle to the desired On angle and the Output Mode to PULSE Then program the Pulse Time to the cam On time you want e g 600 mS See Setting Batch Counter Output and Increment Modes page 117 S...

Page 150: ... Down cursor key 3 Press RESET when you are done to return to the Cam Channel Program Type Menu Deleting Channel Settings The DELETE CHANNEL SETTINGS item on the Cam Channel Program Type Menu enables you to delete programmed settings for a selected cam channel When you delete cam channel settings all programmed angles and times return to 0 zero To delete settings for a selected cam channel do the ...

Page 151: ...settings shown for each programmed cam channel Global cams are not displayed on this screen see Viewing Global Cams page 151 Figure 5 54 Cam Summary Screen Viewing Global Cams Global cams which are programmed in Initialization mode see SET GLOBAL CAMS Optional page 80 are cam channels that can be used with any tool set up on your SmartPAC PRO Servo Global cams can be programmed for any channel exc...

Page 152: ...is not available if you have the optional PLC interface installed This item on the Tool Program Menu enables you to record information about the tool you are programming that may be helpful to operators and setup personnel You enter information on the Tool Information screen which is shown in Figure 5 56 page 153 The Tool Information screen allows you to enter up to six parameters and up to two li...

Page 153: ...indow displays 3 Key in the value you want following the directions in the Numeric Entry window For Yes No items key in 0 for NO 1 for YES Press ENTER when you are finished You are returned to the Tool Information screen with your entry displayed in the field you selected in step 2 4 Repeat steps 2 and 3 to enter other parameters as necessary 5 To enter text into the memo box press LINE 1 OF THE M...

Page 154: ... this screen equal to 0 and the Lower Limit to 180 The vertical distance between Upper and Lower limits is divided into 180 equal parts to represent the angle range of downstroke 0 to 180 and upstroke 180 to 360 0 If the ram passes the Lower Limit on the downstroke SmartPAC PRO Servo holds the angle at 180 On the upstroke the angle begins to increase only when the ram passes the Lower Limit Simila...

Page 155: ...nu The Ram Position screen displays Figure 5 59 Enter General Password Screen 2 Press CLEAR LIMITS to clear the current Upper and Lower limits NOTICE The settings you make for Upper Limit and Lower Limit can be any values within the sensor s range up to the maximum Upper Limit set in Initialization For example if your sensor is 6 in in length but you want a stroke of 2 in you can set your Upper Li...

Page 156: ...ort 6 Leave the CURVE TYPE field set to SINE Advanced users who wish to change the setting to one of the other options i e PROPORT LOW CNT MED CNT or HIGH CNT should contact Wintriss Tech Support 7 When you are finished press RESET to return to the Tool Program Menu SENSOR ENABLE DISABLE STATUS Optional PROGRAM SENSOR ENABLE DISABLE STATUS NOTICE For help with this menu item press the HELP key Thi...

Page 157: ...LED When the status is SENSORS DISABLED SmartPAC PRO Servo is not communicating with the sensors If the sensors are enabled press DISABLE ALL SENSORS to disable them If the sensors are disabled press ENABLE ALL SENSORS to enable them Press Back to return to the Main Program Menu NOTICE You can also enable or disable all sensors in Run mode See DISABLE ENABLE SENSORS page 163 Turning a Sensor Off o...

Page 158: ...1147100 SmartPAC PRO Servo User Manual 158 Chapter 5 Program Mode ...

Page 159: ...RS 165 DIE PROTECTION Optional 167 Adjusting the Ready Signal for Green Sensors 168 Adjusting the Stroke Preset for Green Special Sensors 170 Viewing the Sensor Summary 170 Viewing Sensor Status 171 Adjusting DiProPAC32 Sensors 172 CAM SWITCH 175 Viewing Cam Timing 176 Viewing the Global Cam Summary 177 Viewing the Cam Summary 177 TOOL INFORMATION 177 RAM POSITION 179 ERROR EVENT LOG 180 LOAD NEW ...

Page 160: ...ed out of Program mode by turning the Program Run key to RUN and then removing the key To prevent unauthorized personnel from changing settings or loading tool numbers you can lock out choices on the Run menu or require a password for access See SECURITY ACCESS page 92 for instructions The following sections show you how to load a tool adjust counter die protection cam and ram position settings fo...

Page 161: ...ss the key when that screen is displayed Loading a Tool A tool must be loaded before SmartPAC PRO Servo will allow the press to run If you attempt to switch from Initialization or Program mode to Run mode with no tool loaded the error message shown in Figure 6 2 displays Figure 6 2 No Tool Loaded Warning Window To respond to this error do the following 1 Turn the Program Run key to PROG 2 On the M...

Page 162: ...ked out that entry does not appear on the Main Run Menu Displaying Multiple Faults Whenever more than one fault occurs in response to a press condition the message for the first fault displays in a window on the Main Run Menu and the DISPLAY ALL ERRORS button appears Press it to view the multiple errors A large red message window opens as shown in Figure 6 4 with each fault listed in sequence bene...

Page 163: ...un Menu The ram angle window can be opened only on the Main Run Menu Once the window is displayed it carries over to other selected Run mode screens DISABLE ENABLE SENSORS RUN DISABLE ENABLE SENSORS NOTICE DiProPAC has an optional sensors disabled output that turns on when the sensors are disabled See page 55 for details This item allows you to manually enable your sensors when they are disabled o...

Page 164: ...e sensors do the following 1 Press DISABLE SENSORS or ENABLE SENSORS If you are enabling sensors the message at the left of the Status Box changes from SENSORS DISABLED to SENSORS ENABLED If you are disabling sensors the window shown in Figure 6 7 displays Figure 6 7 Disable Sensors Confirmation Enter Password 2 Enter the general password if requested and press Enter The message at the left of the...

Page 165: ...S IN SETUP MODE is displayed in place of the SENSORS ENABLED message NOTICE If you temporarily disable sensors be sure to re enable them before you resume making parts COUNTERS RUN COUNTERS NOTICE For help with the Counters screen and screens accessible from it press when the applicable screen is displayed This item allows you to make adjustments to counter settings made in Program mode Adjustment...

Page 166: ...oad Counts page 120 When the CHANGE COUNTS feature is enabled for Run mode the label RELOAD BATCH COUNTERS displays see Figure 6 9 To reset batch counts to their pre load values simply press RELOAD BATCH COUNTERS Pre load values display in the Count field for the batches you have programmed with those values Figure 6 9 Counters Screen with Reload Batch Counters Function When messages display indic...

Page 167: ...ady signals programmed within these ranges will expect sensor actuation once for each hit If this is not feasible please contact Wintriss Tech Support to learn about new advanced features Failure to comply with these instructions could result in property damage NOTICE For help with the Die Protection Menu and the screens accessible from it press the HELP key when the applicable screen is displayed...

Page 168: ...age 121 Refer to Programming Sensor Settings page 125 for detailed instructions on modifying sensors Adjusting the Ready Signal for Green Sensors When you select a green green quick check or green constant sensor on the Die Protection Menu the Ready Signal Programming screen shown in Figure 6 11 displays The functionality of this screen differs slightly from that of the Ready Signal Programming sc...

Page 169: ...sor which vibrates constantly during the stroke It is better to use an electronic sensor which is not prone to constant contact bounce Pressing CHANGE REFERENCE ANGLE changes the reference angle used to determine earliest latest On and Off signals from 0 the default to 180 Executing this function may be necessary to correct On readings for green and green quick check sensors that actuate before an...

Page 170: ...r See Setting the Setting the Ready Signal for a Green Sensor page 132 if you need help manipulating the On and Off cursors 5 Press RESET to return to the Die Protection Menu Adjusting the Stroke Preset for Green Special Sensors To adjust the green special sensor preset value for press strokes do the following 1 On the Die Protection Menu select the desired sensor The Green Special Sensor Stroke C...

Page 171: ...screen is designed so that you can quickly check the status of all your sensors and correct programming or wiring mistakes When a sensor signals a fault you can use the display to see the status of all your sensors at the stroke angle at which the press stopped When you select the screen with the press running the actuation blocks for green sensors will flash as they actuate once every stroke Due ...

Page 172: ... Menu via the Die Protection item Figure 6 13 Figure 6 13 Main Run Menu with DiProPAC When you select the DIPROPAC 1 16 item the Die Protection Sensor menu for sensors 1 16 displays On this menu you can adjust settings for green and green special sensors as described in Adjusting the Ready Signal for Green Sensors page 168 and Adjusting the Stroke Preset for Green Special Sensors page 170 ...

Page 173: ...ich settings are based Adjustments are automatically duplicated in all linked sensors 17 32 The Die Protection Sensor menu for sensors 17 32 allows you to view the Sensory Summary and Sensor Status screens see page Figure 6 14 for those sixteen sensors When you select a sensor programmed as green green quick check or green constant on the Die Protection Menu for Sensors 17 32 the Run mode Ready Si...

Page 174: ...al Sensor Stroke Count screen displays with a message located beneath the stroke preset indicating that you cannot change the green special stroke count for this sensor see Figure 6 16 If you want to adjust the stroke count you must make this change for the green special sensor in the group of sensors 1 16 whose stroke count is being used for the sensor you are programming Figure 6 16 Green Specia...

Page 175: ...ed strokes occur Any cams programmed within these ranges will actuate once for each hit Die protection ready signals programmed within these ranges will expect sensor actuation once for each hit If this is not feasible please contact Wintriss Tech Support to learn about new advanced features Failure to comply with these instructions could result in property damage NOTICE For help with the Cam Swit...

Page 176: ...145 Making a Timed Output Setting page 148 Setting DSV ON Channel Timing page 149 3 When you are finished press RESET to return to the Cam Switch Menu Viewing Cam Timing RUN CAM SWITCH SHOW CAM TIMING You can view a real time graphic display of the timing settings for your cams by pressing SHOW CAM TIMING The screen that displays is shown in Figure 6 18 Cam channels are displayed by number on the ...

Page 177: ...creen that displays is identical to the Cam Summary screen accessible in Program mode see Viewing the Cam Summary page 151 except that it displays additional information in the Status box TOOL INFORMATION RUN TOOL INFORMATION NOTICE The Tool Information screen provides a convenient place to record information about the tool It does not control any aspect of press operation This feature is not avai...

Page 178: ...ndow displays 3 Key in a new value following the directions in the Numeric Entry window For Yes No items key in 0 for No 1 for Yes Press ENTER when you are finished You are returned to the Tool Number Information screen with your change displayed in the field you selected in step 2 4 Repeat steps 2 and 3 to change other parameters as necessary 5 To enter text into the memo box press LINE 1 OF THE ...

Page 179: ...ition settings You perform these actions on the Ram Position screen which is shown in Figure 6 20 Figure 6 20 Ram Position Screen To adjust or create upper and lower limits perform the following steps 1 Select RAM POSITION on the Main Run Menu The Ram Position screen displays NOTICE ARE YOU LOCKED OUT Access to items on this screen may be limited to Program mode or may require a password The secur...

Page 180: ...nu ERROR EVENT LOG RUN ERROR LOG NOTICE For HELP with the Error Event Log press when the screen is displayed This item enables you to view a list called the Error Event Log see Figure 6 21 that displays in reverse chronological order the 100 most recent errors or events that have occurred at the press or within SmartPAC PRO Servo The Error Event Log is useful as a troubleshooting aid Each time the...

Page 181: ...sult in death or serious injury NOTICE LOAD NEW TOOL does not appear on the Main Run Menu if LOAD TOOL has been set to PROGRAM MODE ONLY on the Security Access Menu in Initialization mode See SECURITY ACCESS page 92 NOTICE For help with the Tool Manager screen which displays which you select the LOAD NEW TOOL item press the HELP key when the screen appears This item enables you to load a new tool ...

Page 182: ...apter 7 and follow the instructions for correcting the problem If the error is not covered in Chapter 7 or you cannot fix the problem call Wintriss Tech Support MESSAGING RUN MESSAGING NOTICE For help with the MESSAGING item press when the Messaging screen is displayed This item which appears on the Main Run Menu only when e mail has been enabled in Initialization see E MAIL FUNCTION page 99 allow...

Page 183: ...ient s name displays in the To field at the top of the screen 3 To add other recipients repeat step 2 4 Press SELECT MESSAGE to display a list of messages as shown in Figure 6 25 Figure 6 25 Messaging Screen List of Messages 5 Highlight the message you want using the cursor keys then press SELECT MESSAGE again to select the message The message name displays in the Message field at the top of the s...

Page 184: ...Exit to send the message You are returned to the Main Run Menu Sending E mail to Wintriss Technical Support If you select Wintriss Technical Support as your recipient and Error Log Files as your message you can send an e mail to Wintriss Tech Support that includes error logs a list of installed options and other useful information An example is shown in Figure 6 27 Figure 6 27 Sample E mail to Win...

Page 185: ...unter Preset Reached Messages 187 Good parts counter preset reached 187 Strokes counter preset reached 187 Batch counter preset reached 187 Messages for Equipment Problems 187 Linear transducer output is not correct Cable may be disconnected The transducer output is reading incorrectly Check that the cable is connected and has power 187 Position sensor incorrect 188 E Stop errors 188 Inboard ram t...

Page 186: ...Preset Message Window When an error message displays correct the malfunction or other problem consulting the Problem and Remedy descriptions for the appropriate error message in the sections that follow When the problem has been corrected press EXIT or Remote Reset Button if installed to clear the message If the problem has been solved you will be able to run the press Otherwise you will get the f...

Page 187: ...ears the strokes count is automatically reset to 0 Batch counter preset reached Explanation The value set for one of the three batch counters when the output type is set to TOP STOP has been reached The press should stop at top dead center See Setting Batch Counter Output and Increment Modes page 5 13 Remedy Press Exit to clear the message material etc before you re start the press NOTICE When thi...

Page 188: ...e or replacement of the board Messages for Programming Problems These messages indicate that there is a problem with the tool the tool is not properly loaded or there is an internal problem with SmartPAC PRO Servo No tool number has been loaded Explanation You are attempting to access Run mode without a tool being loaded A tool must be loaded before you can enter Run mode Remedy Turn the Program R...

Page 189: ...ensor missed Explanation A green or green quick check sensor did not turn on during the Ready signal nor within 50 milliseconds after the end of the Ready signal No stroke angle is displayed for this error since the sensor never turned on Remedy Check for the malfunction that the sensor was supposed to detect part ejection problem misfeed transfer problem etc If a malfunction is not the cause chec...

Page 190: ...ation A green quick check sensor actuated or stayed on outside the Ready signal The stroke angle at which the sensor was first detected on outside the Ready signal is shown Remedy Check for the malfunction the sensor was supposed to detect part ejection problem misfeed etc Check for a part wedged against the sensor a shorted sensor a pinched wire or other cause that would keep the sensor on or cau...

Page 191: ...than BDC and adjust if necessary Also verify that the ram Upper Limit is set a little lower than TDC and adjust if necessary NOTICE When the ram position at the top during clockwise movement is not the same as the top position during counter clockwise movement as is often the case in a pendulum motion make sure to set the Upper Limit just below the lower of these two top positions One of the senso...

Page 192: ... Remedy Press RESET then change the DIALOG SCREEN MODE setting to 16 16 see for details contact Wintriss Tech Support Troubleshooting Using the Error Event Log The Error Event Log which you can view in Run mode is a useful troubleshooting aid You can use the Error Event log to help you diagnose the cause of a problem or you can send the log to Wintriss Tech Support to help them narrow down probabl...

Page 193: ...following installation procedure is an example Once you have thought out your design and gathered the parts mount the magnetostrictive linear transducer by performing the following steps referring to Figure 2 1 page 30 for suggested mounting location and Figure A 1 for mounting dimensions 1 Make sure the press is at its Upper Limit see RAM POSITION page 154 2 Fabricate a bracket that will fit the ...

Page 194: ...e transducer s electrical range a line on the face of the transducer indicates the beginning of its electrical range and that the arrow on the magnet is facing the electrical connection when the press moves up and down see Figure A 1 If the magnet is not positioned within the transducer s electrical range it will not work properly 8 Once the magnet is secure tighten down the transducer Wiring the ...

Page 195: ...e location of the ProCamPAC board on the SmartPAC PRO Servo board and Figure 2 8 page 38 for the location of TB402 on the ProCamPAC board 4 Unplug the connector from TB402 and attach transducer wires as shown in Figure A 2 below Figure A 2 and Figure 6 8 channel ProCamPAC or 7 15 channel ProCamPAC at the end of the manual NOTICE The connector can plug into the ProCamPAC board in only one direction...

Page 196: ...Wiring Pin on TB402 ProCamPAC Linear Board Wire Color Shield Terminate shield drain wire at the ProCamPAC board under a screw in one of the standoffs 1 DATA Grey 2 DATA Green 3 CLK Yellow 4 CLK Pink 5 24VDC Brown 6 GND Blue White is not used 5 Double check connections then plug the connector back into TB402 It plugs in only one way ...

Page 197: ...able limit switch PLS outputs when its preset is reached See also counter cam channels Relays that open and close on signals from the programmable cam switch to turn auxiliary equipment on and off checksum A numeric value calculated when a tool is stored in memory and when it is loaded The two values must match or SmartPAC PRO Servo displays a fault message communications Data sent by SmartPAC PRO...

Page 198: ...ress s ram in degrees reset A command issued by the operator that allows the press to resume operation after it has been stopped due to a malfunction The reset command clears the fault message from the SmartPAC PRO Servo display The command is issued by pressing the RESET key security access Settings made in Initialization that control the amount of access SmartPAC PRO Servo users are given to Sma...

Page 199: ...4 setup mode 74 strokes 115 total hits 115 total hits clearing 117 values changing 116 critical angle and stop types 130 setting for smart stop 131 cursor buttons 68 D Dashboard button 68 data comms See communications DC 24V connecting 41 delete tool 106 112 diagnostics menu 101 die protection auto enable by sensor counter value 128 auto enable by tool counter value 125 green constant sensors deta...

Page 200: ...mber table checksum error 188 error event log using to troubleshoot 192 E Stop errors 188 responding to 186 fault messages 186 Favorite button 68 features optional 21 25 standard 20 firmware updating 104 G global cams See cams global good parts counter 115 H Help button 68 hits counter 115 I Initialization mode 71 main menu 71 72 input check switch setting 42 43 wiring 41 wiring table 42 installat...

Page 201: ...62 ram position adjusting settings 179 ready signal adjusting for green sensors 168 sensor status viewing 171 sensor summary viewing 170 sensors enable disable 163 settings locked 161 stroke preset green special sensors adjusting 170 tool information 177 tool loading a 161 S screen capture button 68 security access 92 factory settings 95 forgotten password recovery 93 password 93 password protecti...

Page 202: ...111 top stop description 130 total hits counter 115 clearing 117 troubleshooting See fault messages U USB drive saving data to 103 screen captures 69 user interface buttons description 68 W Wintriss Technical Support e mail sending to 184 Wintriss Technical Support sending error event log to 180 wiring AC 40 wiring tables SmartPAC PRO Servo options 60 ...

Page 203: ...for _______mS Top Stop Toggle Pulse for _______mS Increment mode circle one Strokes Good Parts Strokes Good Parts Strokes Good Parts Increment angle degrees This tool should be serviced when the TOTAL HITS count reaches ________________ Strokes Part _____________ OR Parts Stroke ______________ Tool Information Item Value Units Tool Memo box text 30 characters total __ __ __ __ __ __ __ __ __ __ __...

Page 204: ......

Page 205: ...le arcs for ON OFF only 6 extras total Arc Normally 1 arc per channel can be up to 4 ON angle OFF angle 1 ____ ____ mS ____ sec Arc 1 Arc 2 Arc 3 Arc 4 2 ____ ____ mS ____ sec Arc 1 Arc 2 Arc 3 Arc 4 3 ____ ____ mS ____ sec Arc 1 Arc 2 Arc 3 Arc 4 4 ____ ____ mS ____ sec Arc 1 Arc 2 Arc 3 Arc 4 5 ____ ____ mS ____ sec Arc 1 Arc 2 Arc 3 Arc 4 6 ____ ____ mS ____ sec Arc 1 Arc 2 Arc 3 Arc 4 7 ____ _...

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Page 207: ...arcs for ON OFF only 6 extras total Arc Normally 1 arc per channel can be up to 4 ON angle OFF angle 9 ____ ____ mS ____ sec Arc 1 Arc 2 Arc 3 Arc 4 10 ____ ____ mS ____ sec Arc 1 Arc 2 Arc 3 Arc 4 11 ____ ____ mS ____ sec Arc 1 Arc 2 Arc 3 Arc 4 12 ____ ____ mS ____ sec Arc 1 Arc 2 Arc 3 Arc 4 13 ____ ____ mS ____ sec Arc 1 Arc 2 Arc 3 Arc 4 14 ____ ____ mS ____ sec Arc 1 Arc 2 Arc 3 Arc 4 15 ___...

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Page 209: ...OP SMART STOP ON OFF 7 G R Y GC GQ GS ______strokes E STOP TOP STOP SMART STOP ON OFF 8 G R Y GC GQ GS ______strokes E STOP TOP STOP SMART STOP ON OFF 9 G R Y GC GQ GS ______strokes E STOP TOP STOP SMART STOP ON OFF 10 G R Y GC GQ GS ______strokes E STOP TOP STOP SMART STOP ON OFF 11 G R Y GC GQ GS ______strokes E STOP TOP STOP SMART STOP ON OFF 12 G R Y GC GQ GS ______strokes E STOP TOP STOP SMAR...

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Page 211: ... STOP SMART STOP ON OFF 23 G R Y GC GQ GS ______strokes E STOP TOP STOP SMART STOP ON OFF 24 G R Y GC GQ GS ______strokes E STOP TOP STOP SMART STOP ON OFF 25 G R Y GC GQ GS ______strokes E STOP TOP STOP SMART STOP ON OFF 26 G R Y GC GQ GS ______strokes E STOP TOP STOP SMART STOP ON OFF 27 G R Y GC GQ GS ______strokes E STOP TOP STOP SMART STOP ON OFF 28 G R Y GC GQ GS ______strokes E STOP TOP STO...

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Wintriss SmartPAC PRO Servo, User Manual

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