Windsor Chariot 2 CBAL20, Operating Instructions Manual

Page: 34 / 110

34
Maintenance
Body Assembly Removal
In order to access the frame or drive components, the
entire tank/console cover assembly can be removed as
a single unit.
Body Removal:
1. Open the console cover.
2. Remove back panel.
3. Grasp the lower end of the flexible steering shaft
and pull it straight up until it is disengaged with the
hex steering shaft.
4. Disconnect the five electrical plugs located just
forward of the battery tray. Access plugs through
front left hole in main body.
5. Remove the battery cable connection from the rear
cross member.
6. Close the console cover.
7. Remove the bumper. One mounting bolt per side is
located just above the tip pads on the inside.
8. Remove 6 bolts holding the body in place.
9. The body assembly can now be lifted off the
chassis and set aside.
10. Reverse the process for reassembly.
Drive Unit Removal
1. Remove tank assembly.
2. Pull the brake and drive electrical connectors off of
their support plate.
3. Remove the P-clamp holding the cable.
4. Lift the chain cover plate off of the motor.
5. Support the chassis on the tip pads so that the
front wheel is 10 inches off the floor.
6. Locate and remove two mounting nuts and remove
the drive unit from below.
7. To reinstall, reverse the process.
NOTE: The small tab at the front of the drive unit
frame should line-up with the notch in the mating
plate.
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