Windsor 10090160 Operating Instructions Manual Download Page 4 | Manualshive

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TABLE OF CONTENTS

86309590 (1500) BURNISHER 10/08/08

3

Machine Data Log/Overview………………... 1
Table of Contents ......................................... 3

HOW TO USE THIS MANUAL

How to use this Manual. ............................... 1-1

SAFETY

Important Safety Instructions ........................ 2-1
Hazard Intensity Level. ................................. 2-3
Grounding Instructions-120V. ....................... 2-5
Grounding Instructions-230V ........................ 2-6
Safety Label Location ................................... 2-7

OPERATION

Technical Specifications ............................... 3-1
Handle Installation

........................................

3-2

Operation

......................................................

3-4

Pad Driver Installation................................... 3-4

MAINTENANCE

Machine Troubleshooting ............................. 4-1
Service Schedule.......................................... 4-2

GROUP PARTS LIST

Deck............................................................ 5-1
Drive/Pad Lock ........................................... 5-3
Electrical ..................................................... 5-5
Handle ........................................................ 5-7
Motor........................................................... 5-9
Wiring-120V ................................................ 5-11
Wiring-230V ................................................ 5-12
Suggested Spare parts ............................... 5-13

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Summary of Contents for 10090160

Page 1: ...MODELS U1500 LB1500 SPT1500 10090570 10090160 10090360 LB1500IE 10090180 LB1500IA 10090170 Operating Instructions ENG 86309590 J 08 15 11 FLOOR BURNISHER ...

Page 2: ...resentative Address Phone Number Warranty Registration Thank you for choosing our product Warranty registration is quick and easy Your registration will allow us to serve you better over the lifetime of the product To register your product go to http warranty karcherna com warrantyregistration aspx ...

Page 3: ...NOTES 86309590 1500 BURNISHER 10 08 08 2 ...

Page 4: ...y Level 2 3 Grounding Instructions 120V 2 5 Grounding Instructions 230V 2 6 Safety Label Location 2 7 OPERATION Technical Specifications 3 1 Handle Installation 3 2 Operation 3 4 Pad Driver Installation 3 4 MAINTENANCE Machine Troubleshooting 4 1 Service Schedule 4 2 GROUP PARTS LIST Deck 5 1 Drive Pad Lock 5 3 Electrical 5 5 Handle 5 7 Motor 5 9 Wiring 120V 5 11 Wiring 230V 5 12 Suggested Spare p...

Page 5: ...od working condition They are listed in this general order The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts lists include a number of columns of information REF column refers to the reference number on the parts illustration PART NO column lists the part number for the part PRV NO Reference No QTY column lists the quantity of the part used in tha...

Page 6: ... repairs must be done by qualified personnel During operation attention shall be paid to other persons especially children The machine shall only be operated by instructed and authorized persons When leaving unattended unplug the machine Do not handle the plug or machine with wet hands Do not unplug machine by pulling on cord To unplug grasp the plug not the cord Do not use with damaged cord or pl...

Page 7: ...être effectuées par un personnel qualifié Durant la manoeuvre de la machine prendre garde aux personnes environnantes et notamment aux enfants Cette machine ne doit être manoeuvrée que par un personnel expérimenté et qualifié Lorsque vous laissez la machine sans surveillance débranchez la Ne pas toucher la fiche ou l appareil lorsque vos mains sont humides Ne pas débrancher en tirant sur le cordon...

Page 8: ...safe operation of equipment Report machine damage or faulty operation immediately Do not use the machine if it is not in proper operating condition Following is information that signals some potentially dangerous conditions to the operator or equipment Read this information carefully Know when these conditions can exist Locate all safety devices on the devices on the machine Please take the necess...

Page 9: ...e compte immédiatement d une défaillance ou d une détérioration de la machine Ne pas utiliser la machine si celle ci ne fonctionne pas correctement Lire soigneusement les informations ci dessous signalant certains dangers potentiels pour l opérateur de la machine L opérateur doit être absolument au courant de ces dangers potentiels Localiser tous les dispositifs de sécurité sur la machine Il est c...

Page 10: ... adaptor should be used only until a properly grounded outlet Fig A can be installed by a qualified electrician The green colored rigid ear lug or the like extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover Whenever the adaptor is used it must be held in place by a metal screw USING AN ADAPTOR GROUNDING CONNECTION Note Adaptors are not a...

Page 11: ...tor and grounding plug The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances Improper connection of the equipment grounding conductor can result in a risk of electric shock Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded Do not modify the p...

Page 12: ... become illegible contact your authorized representative for prompt replacement EMPLACEMENT DE L ÉTIQUETTE DE SÉCURITÉ REMARQUE Ces dessins indiquent l emplacement des étiquettes de sécurité sur la machine Si à tout moment les étiquettes deviennent illisibles contactez votre représentant autorisé pour un remplacement rapide WARNING LABEL P N 86219740 PRV NO 500194 ...

Page 13: ...instantaneous sound pressure level is below 63 Pa ITEM DIMENSION CAPACITY MODEL CONSTRUCTION Heavy duty die cast aluminum deck with heavy duty rubber bumper tubular steel adjustable handle with die cast aluminum handle housing and belt driven pad MOTOR 1 5 hp PAD SPEED 1500 rpm ELECTRICAL SYSTEM 115 volts 60 Hz LB1500 U1500 SPT1500 230 volts 50 Hz LB1500IE LB1500IA CABLE 75 22 9 m SWITCHES Dual le...

Page 14: ... to 1 2 turn 2 Attach handle assembly to base using hardware kit 86219680 PRV NO 47331 attached to handle in plastic bag items 1 2 and 3 4 Check handle for movement up and down 5 Plug motor cord into handle cord receptacle NOTE The spacers item 1 are required for the correct operation of the handle The spacers are positioned completely inside the pivot holes in the casting and are held in place by...

Page 15: ...cking efficiency and minimum effort of engaging It should not be necessary to adjust the handle adjust bar unless the handle adjustment bar 1 the washer 3 and nut 2 have been disturbed NOTE It is incorrect to make it lock opposite from the way it was assembled by applying more force to the nut The pivot pin is off center in relationship to the axis of the handle To adjust handle tighten nut on han...

Page 16: ...ock forward squeeze one or both of the switch levers turning the machine on These levers can be operated independently of each other The safety lock will not re engage until both levers are released 6 To stop the machine release the switch levers 7 Do not let machine rest on pad When finished with the machine return handle to the storage position NOTE The machine is equipped with a circuit breaker...

Page 17: ...NOTES 86309590 1500 BURNISHER 10 08 08 3 5 ...

Page 18: ... Follow grounding instructions exactly Receptacle not grounded Have an electrician inspects building s wiring Internal wiring problem Ensure that the machine wiring matches the appropriate wiring diagram Replace any wires or components that are short circuiting Repeated circuit breaker tripping Mechanical problem Higher amp draws indicate a mechanical problem Find the problem before using the mach...

Page 19: ... MONTHLY Check pad wear to prevent buildup of chemicals Check pad driver system for damage Check handles switches and knobs for damage Store with pad off the floor Check all bearings for noise Check skirt bumpers for damage and replace as necessary Check overall performance of machine ...

Page 20: ...DECK 86309590 1500 BURNISHER 10 08 08 5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 8 1 15 ...

Page 21: ...GRY 1 DECK 20 IN BURNISHER GRAY 5 86214930 03111 1 AXLE MAIN POLISHER 6 86226020 89206 4 WHEEL 5D X 1 25 X 13MM ID GRY 7 86225720 87203 8 WASHER 14MM ID X 36MM OD 8 86137280 87054 8 WASHER M8 FLAT DIN125A PLT 9 86136640 70262 4 SCR M8 1 25 X 20 HHMS PLTD 10 86214950 03116 1 AXLE MAIN BURNISHER 11 86276570 70691 2 SCR M6 X 25 HHCS 12 86137340 87211 2 WASHER M6 FLAT 13 86216600 27871 2 CAP EXTRUSION...

Page 22: ...DRIVE PAD LOCK 86309590 1500 BURNISHER 10 08 08 5 3 4 5 6 7 8 14 2 3 9 15 16 17 1 10 13 12 11 11 ...

Page 23: ...8 1 WASHER M6 20 5OD X 1 67 PLT 7 86275570 70505 1 SCR 1 4 20 X 1 00 HHCS GR5 8 86223290 64107 1 PULLEY BURNISHER 9 86223470 67449 1 RING 20M EXTERNAL SNAP 10 86222480 66426 1 PAD DRIVER 20 IN BURNISHER FLEX 11 86246740 51353 1 LOCK PAD DRIVER BLUE 12 86276740 70720 3 SCR 10 X 3 8 PPHST TYPE B 13 86006670 70201 8 SCR 1 4 20 X 3 4 FHCS 14 86223970 09133 1 BEARING 20MM X 52MM 15 86223480 67450 2 RIN...

Page 24: ...ELECTRICAL 86309590 1500 BURNISHER 03 31 11 5 5 1 2 6 7 8 9 10 11 5 14A B 3 A C 13 12 4 15 10 5 16 17 ...

Page 25: ... IN SJT BLK 5 86288450 70689 3 SCR M4 8 X 10 HHTF TYPE B 6 86136780 70801 2 SCR M3 5 X 40 PHTF 7 86007110 72123 2 SWITCH 25A SPST 125 250V SNAP 8 86224750 73993 1 SPRING COMP 48OD X 91 9 86137290 87057 2 WASHER M4 LOCK 10 86137330 87208 3 WASHER M5 LOCK 11 86215140 140674 1 BARRIER SHEET 12 86224930 730012 1 STRAIN RELIEF 14 3 STRAIGHT 13 86224300 730021 1 SPACER POLISHER HANDLE 14A 86312460 1 BRE...

Page 26: ...HANDLE 86309590 1500 BURNISHER 01 21 09 5 7 11 18 23 23 18 11 8 4 19 14 16 14 2 26 3 7 17 5 6 27 12 13 1 9 10 20 8 24 21 25 15 22 8 20 ...

Page 27: ...5 2 SCR M8 X 30 HHMS 12 86136670 70686 2 SCR M6 X 45 SHCS BLK 13 86136680 70687 2 SCR M6 X 50 SHCS BLK 14 86288450 70689 4 SCR M4 8 X 10 HHTF TYPE B 15 86136720 70701 1 SCR M10 X 1 50 X 90 HHCS PLTD 16 86224740 73990 2 SPRING EXT 50D X 3 5L 17 86225370 78437 1 TUBE GRIP HANDLE 18 86137280 87054 2 WASHER M8 FLAT DIN15A PLT 19 86279080 87058 2 WASHER M4 FLAT DIN125A PLT 20 86010720 87086 3 WASHER M1...

Page 28: ...MOTOR 86309590 1500 BURNISHER 01 21 09 5 9 1 2 3A B 4 5 ...

Page 29: ...ION SERIAL NO FROM NOTES 1 86006920 70507 4 SCR 3 8 16 X 3 4 HHCS GR5 PLT 2 86010720 87086 4 WASHER M10 X 3 PLTD 3A 86312240 1 MOTOR 115V 1 5HP 3000RPM 3B 86312230 MOTOR 230V 1 5HP 3000RPM 4 86223680 70700 8 SCR M5 X 8 X 10MM PHMS BLK 5 86217500 27892 1 COVER ASM MOTOR 1 75HP ...

Page 30: ...9590 1500 BURNISHER 10 08 08 5 11 REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86311830 1 WIRE 125MM BLK 14 76029X76029 M MOTOR CB1 SWITCH SWITCH 1 CORD SET GRN GRN GRN BLK BLK BLK WHT WHT WHT 120V AC 15A ...

Page 31: ...URNISHER 10 08 08 5 12 REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86311830 1 WIRE 125MM BLK 14 76029X76029 M MOTOR EMC FILTER2 EMC FILTER CB1 SWITCH SWITCH 1 CORD SET GRN GRN GRN BLK BLK BLK WHT WHT WHT 120V AC 15A ...

Page 32: ...DJ 86291460 BREAKER 11A VDE CIRCUIT 230V 86312460 BREAKER 14A VDE CIRCUIT 120V 86223390 67488 RECTIFIER 50A 600V BRIDGE LB1500 U1500 SPT1500 86001820 14404 BRUSH SET 120V 86001720 140785 BRUSH SET SET OF 4 230V 86003660 34378 FUSE 86003670 34379 FUSE HOLDER 86216600 27871 CAP EXTRUSION 86216360 14423 BUMPER EXTRUSION 44 30 IN 86222480 66426 PAD DRIVER 20IN BURNISHER FLEX 86246740 51353 LOCK PAD DR...

Page 33: ...NOTES 86309590 1500 BURNISHER 10 08 08 5 14 ...

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