Windsor 1.022-322.0 Operator Instructions Manual Download Page 6

SAFETY 

86343970 18HP LIGHTNING BURNISHER

 

1-1  

 
HAZARD INSTENSITY LEVEL 

 

The following symbols are used throughout this guide as indicated in their descriptions: 

 

DANGER means: Severe bodily injury or death can occur to you or other personnel if the DANGER statements 
found on this machine or in this Owner‘s Manual are ignored or are not adhered to. Read and observe all 
DANGER statements found in this Owner's Manual and on your machine. 

WARNING means: Injury can occur to you or to other personnel if the WARNING statements found on your 
machine or in this Owner's Manual are ignored or are not adhered to. Read and observe all WARNING 
statements found in this Owner's Manual and on your machine. 

CAUTION means: Damage can occur to the machine or to other property if the CAUTION statements found on 
your machine or in this Owner's Manual are ignored or are not adhered to. Read and observe all CAUTION 
statements found in this Owner's Manual and on your machine. 

 

IMPORTANT SAFETY INSTRUCTIONS 

When using a propane powered appliance, basic precaution must always be followed, 

including the following:

 

 

Failure to read the Owner's Manual prior to operating or attempting any service or maintenance procedure to 
your machine could result in injury to you or to other personnel; damage to the machine or to other property 
could occur as well. You must have training in the operation of this machine before using it. If you or your 
operator(s) cannot read English, have this manual explained fully before attempting to operate this machine. 

 

 

Moving parts of this machine can cause serious injury and/or damage. Do not allow contact of clothing, hair, 
hands, feet, or other body parts with the rotating pad. Keep other people away from the machine while it's in 
operation. 

 

 

Injury to the operator or bystanders could occur if the machine's power is on while changing the buffing pad or 
making machine adjustments. Never try to change the buffing pad or attempt to make machine adjustments 
while the engine is running. 

 

 

Cigarette lighters, pilot lights and any other sources ignition can create an explosion if it comes in contact with 
propane. Propane is a highly flammable fuel. All sources of ignition should be extinguished or removed 
entirely if possible from the work area. 

DO NOT SMOKE

 in the vicinity of a propane burnisher. 

 

 

This machine emits carbon monoxide. Asphyxiation could occur if the unit is used in an area with poor or 
inadequate ventilation. Operate machine in a well ventilated area only. If a headache develops, shut off the 
machine. Have it checked for carbon monoxide emissions by a qualified shop before using it again. 

 

 

Dangerous carbon monoxide emissions from this machine are greatly increased due to a dirty combustion air 
cleaner. Follow the engine's manufacturer’s air cleaner service instructions. 

 

 

Propane is highly flammable. If you smell propane gas, shut off the machine and move it outside. Determine 
the source of the leak before using it again. 

NEVER

 vent propane gas inside a building. It is 

UNLAWFUL

 to 

store a propane bottle inside a building. 

Summary of Contents for 1.022-322.0

Page 1: ...Read these instructions before using the machine PROPANE POWERED BURNISHER 86343970 B 05 13 11 MODELS 24 18 HP 1 022 322 0 27 18 HP 1 022 323 0...

Page 2: ...esponsibility for the operator s actions or safety To be completely aware of what local authorities may require contact the Fire Marshal of your community For new manual contact Windsor Industries 135...

Page 3: ...s Co Safety 1 6 Potential Effects Of Co Exposure 1 7 Methods To Reduce The Risks Of Co Poisoning 1 9 Air Quality Monitoring 1 11 Maintenance Of Equipment 1 13 Co Safety Equipment Available 1 13 Operat...

Page 4: ...d its components in good working condition The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts lists include a number of columns of information REF col...

Page 5: ...many years to come It is essential that these issues are closely followed Overfilling the propane tank is the number one cause of problems with a propane machine This can cause the engine to run poor...

Page 6: ...rator s cannot read English have this manual explained fully before attempting to operate this machine Moving parts of this machine can cause serious injury and or damage Do not allow contact of cloth...

Page 7: ...equently This will promote safe operation and a long life for the machine Vibration from machinery may cause numbness or tingling of the fingers in certain people Smoking dampness diet and heredity ma...

Page 8: ...the lowest confined space available Facts About Propane Tanks Propane tanks are constructed according to ASME or Federal DOT 4ET20 pressure safety codes Including the tank all valves and fittings are...

Page 9: ...valve Pressurize the container to approximately 15 psig with LP gas vapor Never purge with liquid LP gas To do so will cause the moisture vapor to chill and remain in the cylinder LP gas liquid also...

Page 10: ...HAZARDOUS The tank should NEVER be completely filled with liquid propane 80 of the total tank volume is to be considered at ALL times as full EXPANSION MUST BE ALLOWED FOR Propane Burnisher tanks are...

Page 11: ...mbustion powered engines may result in SERIOUS INJURY OR DEATH to the operator and those in the contaminated area The effects of CO can be experienced at different exposure levels depending on the hea...

Page 12: ...u walk Application Considerations Burnishing versus Stripping When activity is concentrated to a smaller area as in a stripping application air stirring must be forced by use of fans to reduce the ris...

Page 13: ...de in the blood are the result of tissue hypoxia lack of oxygen carbon monoxide combines with hemoglobin to form carboxyhemoglobin Since CO and oxygen react with the same group in the hemoglobin molec...

Page 14: ...reduce high concentrations of CO Air exchange rates air exchange is defined as the exhausting of internal air to the external atmosphere the size of the Effective Operating Zone amount of CO produced...

Page 15: ...xing The CO cloud is still concentrated on one side of the Dividing zone Note the Dividing Zone shown above this is the line where airflow changes direction In Model 3 air changes are cut in 1 2 as li...

Page 16: ...o have carbon monoxide monitors with alarm capabilities in the workplace The direct reading instruments are frequently equipped with audio and or visual alarms and may be used for area and or personal...

Page 17: ...s no additional CO exposure during 8 hour period The Graph above depicts the relationships of air exchange to time and CO ppm with cubic feet area and percent CO emissions remaining constant Based on...

Page 18: ...ncentration production skyrockets when the air to fuel ratio becomes fuel rich Follow the recommended Maintenance Schedule for the engine found in the Engine Operator Owner Manual as well as the Maint...

Page 19: ...instructions see Refilling and Storing Propane Tanks section 5 PAD AND PAD HOLDER Inspect the condition of the pad and pad holder for wear and correct attachment Ensure pad is clean and has at least...

Page 20: ...4 Ensure the burnisher is tilted back so that the pad is off the floor on all machines without a clutch 5 Engage starter for a MAXIMUM of 5 to 6 seconds or until the engine fires Serious starter dama...

Page 21: ...acts or the causing thereof 1 the removal or rendering inoperative by any person other than far purposes of maintenance repair or replacement of any device or element at design incorporated into any n...

Page 22: ...all pad driver RECOMMENDED OIL CHANGE INTERVALS Do not exceed the 25 hour oil change interval Oil changes more frequent than 25 hours will give even longer engine life In any case always use 30HD or 1...

Page 23: ...and idle the engine but not enough for full throttle operation As the throttle is increased allowing more air to enter the intake the engine will quit from fuel starvation Call your dealer or the fac...

Page 24: ...en to affect a proper repair the bearings should be replaced and possibly the shaft Engine starts and idles but will quit as the throttle is advanced Faulty service valve To check for this close the v...

Page 25: ...service department for further assistance Excessive noise from under burnisher Belt has stretched or is loose As a new belt wears in it naturally stretches a bit and the tensioner will begin to rattle...

Page 26: ...PROPANE BURNISHER 86343970 18HP LIGHTNING BURNISHER 4 1 6 16 28 29 30 31 32 33 34 13 21 18 19 39 17 22 20 15 24 25 23 40 45 35 37 26 30 36 43 38 41 42 44 1 2 3 4 5 8 9 11 14 12 10 7 27...

Page 27: ...XE WHEEL BRACKET 24 86330450 W4220 2 RUBBER WHEEL 6 X 1 5 25 86330460 W4221 2 AXLE KIT FOR W4220 26 86330470 W4241 1 REAR CASTER 27A 86330490 W1554A 1 24 PREMIUM PAD DRIVER 27B 86330480 W1557A 1 27 PR...

Page 28: ...NOTES 86343970 18HP LIGHTNING BURNISHER 4 3...

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