Windsor 1.022-322.0 Operator Instructions Manual Download Page 4

HOW TO USE THIS MANUAL 

86343970 18HP LIGHTNING BURNISHER 

4  

 

This manual contains the following sections: 
 

-

 

HOW TO USE THIS MANUAL 

-

 

SAFETY 

-

 

OPERATIONS 

-

 

MAINTENANCE

 

-

 

PARTS LIST

 

 

The HOW TO USE THIS MANUAL section will tell 
you how to find important information for ordering 
correct repair parts. 
 
Parts may be ordered from authorized Windsor

 

dealers.

 

When placing an order for parts, the 

machine model and machine serial number are 
important. Refer to the MACHINE DATA box which 
is filled out during the installation of your machine. 
The MACHINE DATA box is located on the inside of 
the front cover of this manual.   
 
 
 
 
 
 
 
 
 

 

 
 
 
 
 

 
The SAFETY section contains important information 
regarding hazard or unsafe practices of the 
machine. Levels of hazards is identified that could 
result in product or personal injury, or severe injury 
resulting in death. 
 
The OPERATIONS section is to familiarize the 
operator with the operation and function of the 
machine. 
 
The MAINTENANCE section contains preventive 
maintenance to keep the machine and its 
components in good working condition.  

 

The PARTS LIST section contains assembled parts 
illustrations and corresponding parts list. The parts 
lists include a number of columns of information: 
 

 

-

 

REF – 

column refers to the reference  

number on the parts illustration. 

-

 

PART NO.

 – column lists the part 

number for the part. 

-

 

PRV NO. 

- Reference No. 

-

 

QTY

 – column lists the quantity of the  

part used in that area of the machine. 

-

 

DESCRIPTION 

– column is a brief  

description of the part. 

-

 

SERIAL NO. FROM

 – If this column has 

an (*) and a Reference number, see the 
SERIAL NUMBERS page in the back of 
your manual. If column has two asterisk 
(**), call manufacturer for serial number. 
The serial number indicates the first 
machine the part number is applicable 
to. The main illustration shows the most 
current design of the machine. When a 
boxed illustration is shown, it displays 
the older design. 

-

     NOTES 

– column for information not 

noted by the other columns. 

 

NOTE: If a service or option kit is installed on your 
machine, be sure to keep the KIT INSTRUCTIONS 
which came with the kit. It contains replacement 
parts numbers needed for ordering future parts.

  

 

NOTE: The number on the lower left corner of the 
front cover is the part number for this manual.   

.

  

Summary of Contents for 1.022-322.0

Page 1: ...Read these instructions before using the machine PROPANE POWERED BURNISHER 86343970 B 05 13 11 MODELS 24 18 HP 1 022 322 0 27 18 HP 1 022 323 0...

Page 2: ...esponsibility for the operator s actions or safety To be completely aware of what local authorities may require contact the Fire Marshal of your community For new manual contact Windsor Industries 135...

Page 3: ...s Co Safety 1 6 Potential Effects Of Co Exposure 1 7 Methods To Reduce The Risks Of Co Poisoning 1 9 Air Quality Monitoring 1 11 Maintenance Of Equipment 1 13 Co Safety Equipment Available 1 13 Operat...

Page 4: ...d its components in good working condition The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts lists include a number of columns of information REF col...

Page 5: ...many years to come It is essential that these issues are closely followed Overfilling the propane tank is the number one cause of problems with a propane machine This can cause the engine to run poor...

Page 6: ...rator s cannot read English have this manual explained fully before attempting to operate this machine Moving parts of this machine can cause serious injury and or damage Do not allow contact of cloth...

Page 7: ...equently This will promote safe operation and a long life for the machine Vibration from machinery may cause numbness or tingling of the fingers in certain people Smoking dampness diet and heredity ma...

Page 8: ...the lowest confined space available Facts About Propane Tanks Propane tanks are constructed according to ASME or Federal DOT 4ET20 pressure safety codes Including the tank all valves and fittings are...

Page 9: ...valve Pressurize the container to approximately 15 psig with LP gas vapor Never purge with liquid LP gas To do so will cause the moisture vapor to chill and remain in the cylinder LP gas liquid also...

Page 10: ...HAZARDOUS The tank should NEVER be completely filled with liquid propane 80 of the total tank volume is to be considered at ALL times as full EXPANSION MUST BE ALLOWED FOR Propane Burnisher tanks are...

Page 11: ...mbustion powered engines may result in SERIOUS INJURY OR DEATH to the operator and those in the contaminated area The effects of CO can be experienced at different exposure levels depending on the hea...

Page 12: ...u walk Application Considerations Burnishing versus Stripping When activity is concentrated to a smaller area as in a stripping application air stirring must be forced by use of fans to reduce the ris...

Page 13: ...de in the blood are the result of tissue hypoxia lack of oxygen carbon monoxide combines with hemoglobin to form carboxyhemoglobin Since CO and oxygen react with the same group in the hemoglobin molec...

Page 14: ...reduce high concentrations of CO Air exchange rates air exchange is defined as the exhausting of internal air to the external atmosphere the size of the Effective Operating Zone amount of CO produced...

Page 15: ...xing The CO cloud is still concentrated on one side of the Dividing zone Note the Dividing Zone shown above this is the line where airflow changes direction In Model 3 air changes are cut in 1 2 as li...

Page 16: ...o have carbon monoxide monitors with alarm capabilities in the workplace The direct reading instruments are frequently equipped with audio and or visual alarms and may be used for area and or personal...

Page 17: ...s no additional CO exposure during 8 hour period The Graph above depicts the relationships of air exchange to time and CO ppm with cubic feet area and percent CO emissions remaining constant Based on...

Page 18: ...ncentration production skyrockets when the air to fuel ratio becomes fuel rich Follow the recommended Maintenance Schedule for the engine found in the Engine Operator Owner Manual as well as the Maint...

Page 19: ...instructions see Refilling and Storing Propane Tanks section 5 PAD AND PAD HOLDER Inspect the condition of the pad and pad holder for wear and correct attachment Ensure pad is clean and has at least...

Page 20: ...4 Ensure the burnisher is tilted back so that the pad is off the floor on all machines without a clutch 5 Engage starter for a MAXIMUM of 5 to 6 seconds or until the engine fires Serious starter dama...

Page 21: ...acts or the causing thereof 1 the removal or rendering inoperative by any person other than far purposes of maintenance repair or replacement of any device or element at design incorporated into any n...

Page 22: ...all pad driver RECOMMENDED OIL CHANGE INTERVALS Do not exceed the 25 hour oil change interval Oil changes more frequent than 25 hours will give even longer engine life In any case always use 30HD or 1...

Page 23: ...and idle the engine but not enough for full throttle operation As the throttle is increased allowing more air to enter the intake the engine will quit from fuel starvation Call your dealer or the fac...

Page 24: ...en to affect a proper repair the bearings should be replaced and possibly the shaft Engine starts and idles but will quit as the throttle is advanced Faulty service valve To check for this close the v...

Page 25: ...service department for further assistance Excessive noise from under burnisher Belt has stretched or is loose As a new belt wears in it naturally stretches a bit and the tensioner will begin to rattle...

Page 26: ...PROPANE BURNISHER 86343970 18HP LIGHTNING BURNISHER 4 1 6 16 28 29 30 31 32 33 34 13 21 18 19 39 17 22 20 15 24 25 23 40 45 35 37 26 30 36 43 38 41 42 44 1 2 3 4 5 8 9 11 14 12 10 7 27...

Page 27: ...XE WHEEL BRACKET 24 86330450 W4220 2 RUBBER WHEEL 6 X 1 5 25 86330460 W4221 2 AXLE KIT FOR W4220 26 86330470 W4241 1 REAR CASTER 27A 86330490 W1554A 1 24 PREMIUM PAD DRIVER 27B 86330480 W1557A 1 27 PR...

Page 28: ...NOTES 86343970 18HP LIGHTNING BURNISHER 4 3...

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