Winco W15PTOS/E Operator'S Instruction Manual Download Page 9

Page 7

60706-180

0310-00

Figure 6

STORAGE & MAINTENANCE

If the generator is mounted on an off-highway
trailer, such as the Winco trailer, it should be
stored in a garage, barn or machine shed in a
dry and clean location.  The generator should
be covered with a tarpaulin to prevent the
entrance of dust, chaff, and/or moisture.

The generator may be stored on end, provided
the generator is on a clean, dry elevated
surface such as a board. Do not have it resting
on a dirt surface. (Figure 3)

MAINTENANCE REQUIREMENTS

LUBRICATION

1.

Check the generator gear case oil level before each use of

the generator.  See Figure 4.  Maintain the oil level before
each use of the generator.  Maintain the oil level at oil level
plug height.  The generator is shipped with lubricant in the
gear case. Specifications for gear case lubricant are:  API
Service: GL-5  EP Rated, Grade: SAE 85W-90-140,
Amount: 1 pint.  The following kinds of oil are recom-
mended for use in the generator gear case:

Mobil SAE 85W90-140 API Service GL-5
Sunoco/DX XL80W90-140
Kendal Three Star 85W-140
Amoco 85W140 or equivalent

CAUTION:  Equipment Damage
Do not overfill generator gear case.  Overfilling causes
overheating and oil seal failure.

2.

The generator bearings are factory lubricated and sealed,

and require no further lubrication.

3.

The splined generator input shaft should be cleaned and

lubricated with a thin film of grease before and after each
use of the generator.  See Figure 6 for lubrication sched-
ule.

4.

The drive shaft (tumbling bar) requires greasing.  Keep the

universal joints in the coupling shaft free from grease and
dirt buildup.

NOTE:  Do not over lubricate

the universal joints.

CLEANING

1.

Inspect for loose or broken wiring connections.  Make sure
that wiring connections are not loose at the generator end,
circuit breakers, and receptacles.

2.

Do not allow dirt or chaff to collect in the interior of the
generator or the ventilation openings.  Inspect for indica-
tion of the entrance of mice or insects into the generator.
The inlet and outlet openings are louvered, but possible
damage to the louvers could occur.  Mice can destroy the
generator winding.

WARNING:  Equipment Damage
DO NOT CLEAN THE GENERATOR WHILE IT IS RUNNING.

CAUTION:  Equipment Damage
Most  electrical equipment in North America operates
satisfactorily at frequencies between 59 and 61 Hz (cycles
per second).  Operating the generator at frequencies
outside that range may cause damage to the generator
and/or to electrical equipment driven by the generator.

Summary of Contents for W15PTOS/E

Page 1: ...OPERATOR INSTRUCTION MANUAL COMPACT PTO GENERATORS COMPACT SERIES TRACTOR DRIVE GENERATOR W15PTOS E ...

Page 2: ... YOUR PTO GENERATOR IS IN OPERATING CONDITION AND READY FOR USE WHEN THE NEED ARISES PARTS LIST PARTS DRAWINGS AND WIRING DIAGRAM PERTAINING TO YOUR UNIT ARE ENCLOSED WITH THIS MANUAL This manual covers the latest compact portable tractor driven Power Take Off PTO generator model from Winco This 15 000 watt generator is designed to provide120 240V single phase electrical power for standby and util...

Page 3: ...nearby and know its proper use Fire extinguishers rated ABC by NFPA are appropriate 3 DEADLY EXHAUST GAS Exhaust fumes from any engine contain carbon monoxide an invisible odorless and deadly gas that must be mixed with fresh air a Operate only in well ventilated areas b Never operate indoors 4 NOISE HAZARD Excessive noise is not only tiring but continual exposure can lead to loss of hearing a Use...

Page 4: ...UTION Equipment Damage DO NOT invert generator during unpacking The Gearcase contains oil which will leak out if inverted during unpacking Unpack the generator as follows 1 Remove the carton 2 Examine the unit for damage 3 Find the small subpack carton packed in the large carton Be careful not to throw away the subpack carton with the large carton 4 Open the subpack carton and make sure it contain...

Page 5: ... generator on the trailer should enable aligning the drive shaft tumbling bar in a straight or nearly straight line between the power take off and generator input shafts Misalignment must be less than 10 degrees during generator operation even though the mechani cal design of the tumbling bar would allow greater misalign ment D The generator mounting area of the trailer bed should be flat All four...

Page 6: ...ional Electrical Code DANGER PERSONAL INJURY IF THE GENERATOR IS TO BE USED AS A STANDBY POWER SOURCE A MANUAL TRANSFER SWITCH MUST BE INSTALLED TO SEPARATE THE GENERATOR AND THE COMMERCIAL POWER LINES THE SWITCH MUST ISOLATE THE GENERATOR FROM THE COM MERCIAL POWER LINES AND THE LOAD WHEN THE GENERATOR IS ON STANDBY AND MUST ISOLATE THE COMMERCIAL POWER LINES FROM THE LOAD AND THE GENERATOR WHEN ...

Page 7: ...R BEFORE WIRING IMPORTANT Use copper wire only Do not use tinned conductors Sizing cable see NEC 400 5 CORD SIZE 4 4 conductor cord SO 1 25 inch dia max Figure 2 To assemble and wire the load disconnect plug proceed as follows 1 Strip outer jacket 2 3 4 2 Cut and strip leads to lengths specified for the particular plug 3 Disassemble cable clamp and top cover 4 Remove one blade at a time insert the...

Page 8: ...he output reaches approximately 240 to 245 volts in green portion of voltmeter scale 5 Plug 4 wire load cord set into receptacle Place transfer switch in the emergency position 6 Place the load circuit breaker in the on position If the breaker trips move manual transfer switch to off or normal position Check for short circuit or grounded connection in the load cable to the double throw switch and ...

Page 9: ...ling causes overheating and oil seal failure 2 The generator bearings are factory lubricated and sealed and require no further lubrication 3 The splined generator input shaft should be cleaned and lubricated with a thin film of grease before and after each use of the generator See Figure 6 for lubrication sched ule 4 The drive shaft tumbling bar requires greasing Keep the universal joints in the c...

Page 10: ...ace if defective Low Speed High line loss Indicated by lower voltage at load than at generator terminals 1 Undersized overloaded 2 Defective governor 3 Low power worn engine LOW OUTPUT VOLTAGE POSSIBLE CAUSE Loss of residual magnetism Usually occurs only after disassembly of field frame or severe mechanical stress abuse Grounded or shorted rotor winding Open excitor circuit in stator Defective dio...

Page 11: ... Control Box Sheet Metal 2 91370 000 1 Voltmeter 0 300 VAC 3 300136 1 Receptacle NEMA 14 60R 4 50766 000 1 Receptacle NEMA 5 20R 5 91286 001 1 Circuit Breaker 20 AMP 120 VAC 6 63708 000 1 Ground Lug 7 57030 005 1 Circuit Breaker 60 AMP 240 VAC NI 300137 1 Plug NEMA 14 60P Supplied with the Unit ...

Page 12: ...80 2 1 Receptacle Box Cover 6 300086 1 1 Safety Shield 7 15209 000 1 Safety Decal 8 Z 2516 1 Warning Decal 9 Z2553 1 Operating Instructions Decal REF PART QTY DESCRIPTION 10 Z9941 1 Oil Fill Hole Decal 11 Z2568 1 PTO Danger Decal 12 91369 003 1 515 RPM Decal 13 53113 001 1 WINCO Decal 14 62487 003 2 5 Loom 5 8 NI 300323 112 1 Capacitor 31 5 mf 425 V NI 300323 212 2 Capacitor 35 mf 450 V NI 300153 ...

Page 13: ...RANSPORT DESCRIPTION PART NO 1 SUPPORT TONGUE QTY 2 300081 2 HITCH TONGUE QTY 2 300082 3 TONGUE 300083 4 AXLE QTY 2 300085 5 SUPPORT AXLE 300164 6 SUPPORT PTO SHAFT 300161 1 7 SUPPORT PTO SHAFT 300161 2 8 TIRE RIM PNEUMATIC QTY 2 43657 000 ...

Page 14: ...allow the exclusion or limitation of incidental or consequential damages so that above limitation or exclusion may not apply to you This warranty gives you specific legal rights you may have other rights which vary from state to state This warranty is limited to bench labor and parts only no allowance will be made for travel time or removal and reinstallation of the PTO unit WINCO does not warrant...

Page 15: ...60706 180 0310 00 ...

Page 16: ...60706 180 0310 00 225 SOUTH CORDOVA AVE LE CENTER MN 56057 1 507 357 6831 ...

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