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60706-200

7190-00

ENGINE CONTROL
MODULE
DGC-2020

DANGER – Explosive Fire Risk

*

Never smoke when near batteries

*

Do not cause a flame or spark in the battery area

*

Always discharge static electricity from your body

before touching batteries by first touching a grounded
metal surface.

SERVICING BATTERIES

Batteries used on these units may over time lose water.
This is especially true if you are using a trickle charger to
maintain your battery.  When refilling the battery with
water use only distilled water.  Tap water will shorten the
service life of the battery.

DESCRIPTION AND IDENTIFICATION

1. ENGINE CONTROL MODULE (DGC-
2020)

The DGC-2020 Digital Genset Controller provides inte-
grated engine-genset control, protection, and metering in
a single package. Microprocessor based technology al-
lows for exact measurement, set point adjustment, and
timing functions. Front panel controls and indicators en-
able quick and simple DGC-2020 operation. Basler Elec-
tric communication software (BESTCOMSPlus) allows
units to be easily customized for each application. A wide
temperature-range liquid crystal display (LCD) with back-
lighting can be viewed under a wide range of ambient light
and temperature conditions.

Never fill the battery above the fill line.  Over filling above
the upper level line may cause the electrolyte to overflow,
resulting in corrosion to the engine or nearby parts.
Immediately wash off any spilled electrolyte following the
procedure above..

CAUTION -  NEVER ATTEMPT TO JUMP START THIS
ENGINE. 
If the battery should accidentally become
discharged disconnect the battery cables and recharge
the battery before attempting to start the unit. Boost/jump
starting this unit improperly will result in PERMANENT
DAMAGE TO THE ENGINE CONTROL MODULE (ECM).

FEATURES
DGC-2020 Digital Genset Controllers have the following
features:
• Local and Remote Generator Control
• Engine and Generator Protection
• Programmable Analog Engine Senders
• ECU Communications via SAE J1939
• Programmable Logic
• Automatic Transfer Switch Control (Mains Failure)
• Integrated RS485
• Auto Synchronizing

FUNCTIONS
DGC-2020 Digital Genset Controllers perform the following
functions:

Generator Protection and Metering

Generator protection guards against over voltage, under
voltage, under frequency, and over frequency. Over current
and phase imbalance protection is available as an option at

Summary of Contents for REDI POWER RP 55

Page 1: ...60706 200 INSTALLATION AND OPERATION MANUAL OWNERS MANUAL...

Page 2: ...ator set designed and tested to give you years of satisfactory portable service To get the best performance from your new engine generator set it is important that you carefully read and follow the op...

Page 3: ...d rooms i e through windows walls or floors 4 NOISE HAZARD Excessive noise is not only tiring but continual exposure can lead to loss of hearing A Use hearing protection equipment when working around...

Page 4: ...20 ohms 20 ohms Exciter Rotor 0 156 ohms 0 156 ohms ENGINE SPECIFICATIONS See Iveco Operation and Maintenance Manual for com plete engine specifications TRAILER HOUSING RP55 RP80 Capacity 7000 lb Fue...

Page 5: ...rsonnel away from batteries When installing or replacing batteries use the proper group size starting battery The battery should be a Maintenance Free lead acid design Deep cycle batteries will not wo...

Page 6: ...re range liquid crystal display LCD with back lighting can be viewed under a wide range of ambient light and temperature conditions Never fill the battery above the fill line Over filling above the up...

Page 7: ...s in Off mode I Run Push button and Mode Indicator Pressing this button places the DGC 2020 in Run mode The green Run mode LED lights when Run mode is active J Reset Push button This button is pressed...

Page 8: ...eed before you can change the selector switch Depressing this will also kill the engine this is to ensure the unit is not running when the selector switch is changed J Panel Light Switch Two panel lig...

Page 9: ...120 208 volt or 120 240 volt three phase position as well as the 120 240 volt single phase position H CIRCUIT BREAKER LOCKING BAR Select and turn on either the high voltage breaker 480 V or the low vo...

Page 10: ...r is closed if the start switch is in the run position Do not use the switch on this door to shutdown a unit to connect to the full load terminal block this is a safety switch only OPERATING THE UNIT...

Page 11: ...Check for loose bolts or hardware 4 Check tire pressure 35 psi 5 Trailer level to within 15 degrees 6 Battery securely fastened connection clean and tight and proper fluid level 7 Fuel tank filled wit...

Page 12: ...this light tells you it is in automatic mode See control panel layout for additional information 18 If the transfer switch has a test button use it to test the complete system The unit should start u...

Page 13: ...o major sources of difficulty will decrease the incidence of repair To this end a regular schedule of cleaning and inspection will go far toward assuring trouble free operation Personnel respon sible...

Page 14: ...e In no event is WINCO liable for incidental or consequential damages Note Some states do not allow limitation on the duration of implied warranty and some states do no allow the exclusion or limitati...

Page 15: ...Page 12 60706 200 7190 00 DC ELECTRICAL SCHEMATIC AC INTERFACE CONNECTOR TO GENERATOR...

Page 16: ...Page 13 7190 00 60706 200 DC ELECTRICAL SCHEMATIC LEGEND...

Page 17: ...Page 14 60706 200 7190 00 GENERATOR WIRING DIAGRAM VOLTAGE REGULATOR AC INTERFACE CONNECTOR TO DGC 2020 GENERATOR WIRING...

Page 18: ...Page 15 7190 00 60706 200 VOLTAGE SELECTOR SWITCH WIRING...

Page 19: ...Page 16 60706 200 7190 00 CIRCUIT BREAKER FULL POWER TERMINAL BLOCK WIRING...

Page 20: ...Page 17 7190 00 60706 200 RECEPTACLE WIRING...

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