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60706-200

7190-00

switch be installed, remove the jumper and install a
normally closed emergency stop switch between the two
terminals.  When the emergency stop switch is opened
the generator will instantly shut down, requiring the
switch to be reclosed before the generator can be
restarted.

2.  Remote start contact connections for starting the
unit from a remote location
.  This can be either an
automatic transfer switch or just a remote switch in a job
trailer.  This feature requires a relay closure between the
two connections on the terminal block to put the unit into
an auto-start mode.  This Auto start mode does have
both a start delay and a cooldown delay built into the
DGC-2020.  In addition the DGC-2020 will ensure the
unit is no longer carrying any load before it shuts the
engine down even after the remote start contacts have
been opened.

M - FULL POWER OUTPUT TERMINAL BLOCK.
The full power terminal block is capable of handling full
generator output at any of the selected voltages. Be very
careful when using 240 volt three phase that you properly
account for the wild leg (208 Volt) coming from the
generator. This unit has it in the G3 position. For
single phase 120/240 use G1 and G3, the third leg G2 is
not powered or used.  Lugs will handle up to 2/0 wire.
Torque lugs to 150 in. lbs. using #1 & #2 wire and 180
in. lbs. for 1/0 & 2/0 wire.

N - WIRE ENTRANCE HOLES.  These hole have been
specifically provided for you to route your full power leads
through to the output lugs.  The routing holes were
provided to insure that no small child or curious adult
could reach up inside and come in contact with the main
output lugs with the unit running.

DANGER:  PERSONAL INJURY
This unit will start as soon as the door is closed if the
start switch is in the run position.  Do not use the switch
on this door to shutdown a unit to connect to the full load
terminal block , this is a safety switch only.

OPERATING THE UNIT

A. SETTING THE JACKS

1. Move the two rear jacks from the transport position to
the run position.

2.  Rotate the front jack from the transport position to the
run position.

3.  Level the unit using the three jacks before procceding.

WARNING  - POTENTIAL EQUIPMENT DAMAGE
Besure to return the jacks to the transport position before
trying to move the unit.  If you don't the jacks maybe
damaged, rendering them useless.

B. SELECTING THE CORRECT VOLTAGE

A variety of voltages are available from the four position
selector switch. The three basic connection patterns are,
Delta (120/240), Low or Parallel WYE (120/208), High
WYE (277/480) and Single phase 120/240.

Before starting this unit be sure you have the selector
switch set for the right voltage. You must depress the
safety switch below the selector switch to change the
position of the voltage selector switch.  If the unit is
running depressing this switch will kill the engine genera-
tor set.

If you have any doubts as to the voltage in your area
compare your incoming power or load name plates to the
voltage table below.

1.

120/240 Single Phase* This configuration will

produce the following line-to-line and line-to-neutral
voltage. In this selector switch position, all of the recep-
tacles on the front panel are powered.

G1 - G3 240 Volts single phase
G1 - N 120 Volts
G2 - N Dead
G3 - N 120 Volts

2.

120/240 Three Phase* (Delta/Series configuration) -

This configuration will produce the following line-to-line
and line-to-neutral voltage. In this selector switch position,
all of the receptacles on the front panel are powered.

G1 - G2 - G3 240 Volts three phase
G1 - G2 240 Volts single phase
G2 - G3 240 Volts single phase
G1 - G3 240 Volts single phase
G1 - N 120 Volts
G2 - N 208 Volts
G3 - N 120 Volts

Summary of Contents for REDI POWER RP 55

Page 1: ...60706 200 INSTALLATION AND OPERATION MANUAL OWNERS MANUAL...

Page 2: ...ator set designed and tested to give you years of satisfactory portable service To get the best performance from your new engine generator set it is important that you carefully read and follow the op...

Page 3: ...d rooms i e through windows walls or floors 4 NOISE HAZARD Excessive noise is not only tiring but continual exposure can lead to loss of hearing A Use hearing protection equipment when working around...

Page 4: ...20 ohms 20 ohms Exciter Rotor 0 156 ohms 0 156 ohms ENGINE SPECIFICATIONS See Iveco Operation and Maintenance Manual for com plete engine specifications TRAILER HOUSING RP55 RP80 Capacity 7000 lb Fue...

Page 5: ...rsonnel away from batteries When installing or replacing batteries use the proper group size starting battery The battery should be a Maintenance Free lead acid design Deep cycle batteries will not wo...

Page 6: ...re range liquid crystal display LCD with back lighting can be viewed under a wide range of ambient light and temperature conditions Never fill the battery above the fill line Over filling above the up...

Page 7: ...s in Off mode I Run Push button and Mode Indicator Pressing this button places the DGC 2020 in Run mode The green Run mode LED lights when Run mode is active J Reset Push button This button is pressed...

Page 8: ...eed before you can change the selector switch Depressing this will also kill the engine this is to ensure the unit is not running when the selector switch is changed J Panel Light Switch Two panel lig...

Page 9: ...120 208 volt or 120 240 volt three phase position as well as the 120 240 volt single phase position H CIRCUIT BREAKER LOCKING BAR Select and turn on either the high voltage breaker 480 V or the low vo...

Page 10: ...r is closed if the start switch is in the run position Do not use the switch on this door to shutdown a unit to connect to the full load terminal block this is a safety switch only OPERATING THE UNIT...

Page 11: ...Check for loose bolts or hardware 4 Check tire pressure 35 psi 5 Trailer level to within 15 degrees 6 Battery securely fastened connection clean and tight and proper fluid level 7 Fuel tank filled wit...

Page 12: ...this light tells you it is in automatic mode See control panel layout for additional information 18 If the transfer switch has a test button use it to test the complete system The unit should start u...

Page 13: ...o major sources of difficulty will decrease the incidence of repair To this end a regular schedule of cleaning and inspection will go far toward assuring trouble free operation Personnel respon sible...

Page 14: ...e In no event is WINCO liable for incidental or consequential damages Note Some states do not allow limitation on the duration of implied warranty and some states do no allow the exclusion or limitati...

Page 15: ...Page 12 60706 200 7190 00 DC ELECTRICAL SCHEMATIC AC INTERFACE CONNECTOR TO GENERATOR...

Page 16: ...Page 13 7190 00 60706 200 DC ELECTRICAL SCHEMATIC LEGEND...

Page 17: ...Page 14 60706 200 7190 00 GENERATOR WIRING DIAGRAM VOLTAGE REGULATOR AC INTERFACE CONNECTOR TO DGC 2020 GENERATOR WIRING...

Page 18: ...Page 15 7190 00 60706 200 VOLTAGE SELECTOR SWITCH WIRING...

Page 19: ...Page 16 60706 200 7190 00 CIRCUIT BREAKER FULL POWER TERMINAL BLOCK WIRING...

Page 20: ...Page 17 7190 00 60706 200 RECEPTACLE WIRING...

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