Winco PSS50LS-*/A Series Installation And Operation Manual Download Page 4

Page 2

1017-10

60706-144

TESTING POLICY:

Before any generator is shipped from the factory, it is

fully checked for performance.  The generator is loaded to
its full capacity, and the voltage, current, and frequency
are carefully checked.

Rated output of generators is based on engineering tests

of typical units, and is subject to, and limited by, the tem-
perature, altitude, fuel, and other conditions specified by
the manufacturer of the applicable engines.

INTRODUCTION AND DESCRIPTION

The package standby engine-generator set includes all

items necessary for a completely automatic standby power
system as standard equipment.   The entire package is
then tested to insure proper operation of all components
and the total systems performance and reliability.

DESCRIPTION

This packaged power system is designed to automati-

cally provide standby power to unattended loads during
electrical outages.  Upon an interruption of normal electri-
cal service this packaged power system electrical control
circuits will automatically start the engine.  The generator
will produce electrical power and the Automatic Transfer
Switch (A.T.S.) will automatically transfer the electrical
loads to the engine-generator set.  Upon restoration of nor-
mal electrical service the emergency transfer switch will
sense return of the normal commercial power.  The Auto-
matic Transfer Switch will retransfer the load back to nor-
mal commercial power source. The engine control circuits
will begin a 3 minute cool-down cycle, after which the fuel
supply will be shut off and the engine ignition system dis-
abled.

These packaged power systems consist of two major

components:

1) AUTOMATIC TRANSFER SWITCH

The table below shows the different Automatic Switch

sizes shipped with each unit.

              CONTACTOR RATING

MODEL

VOLTAGE

LINE

GENERATOR

PSS50000-3

120/240

400

320

PSS50000-4

120/208

230

230

PSS50000-17

120/240

230

230

PSS50000-18

277/480

100

100

PSS65000-3

120/240

400

320

PSS65000-4

120/208

230

230

PSS65000-17

120/240

230

230

PSS65000-18

277/480

225

225

These Automatic Transfer Switchs (A.T.S.) are wall

mount switches designed for inside installation.  The
A.T.S. consists of a  line side contactor and a generator
side contactor.  The contactors are both electrically and

mechanically interlocked.  A seven day electronic exer-
ciser clock are installed in the A.T.S. as standard equip-
ment.  The A.T.S. also contains the power failure sensing
circuitry necessary to send a start/stop signal to the engine
generator set.

2) ENGINE/GENERATOR

PSS50000 - The engine generator set consists of a GM

Industrial, eight cylinder, liquid cooled , 5.7L  engine
equipped to run on L.P. or N.G. fuel.  The engine operates
at 1800 rpm and frequency regulation is maintained by the
engine governor within .5 cycles variation, from no load to
rated load.  The 50,000 watt (50kW) generator is a single
bearing, direct drive, rotating field design.  The generator is
connected to the engine flywheel via flexible drive disks.
The engine generator is mounted in a drip proof enclosure
for outside installation.  Connection boxes are provided to
all customer connections (both AC output and DC control).
customer supplied 12 Volt, 650 CCA (BCI group 24)
battery is required to complete the installation. Engine op-
eration is controlled by an Electronic Engine Control Mod-
ule (E.C.M.) mounted in the engine generator enclosure.
The E.C.M. is equipped standard with a 3 second start de-
lay, 3 minute cool down delay and cycle cranking consist-
ing of five, 12 second on/12 second off cycles. The ECM
has both oil pressure and high water temperature delays
built into the starting circuit.  During initial start up the oil
pressure delay is 12 seconds, to allow the engine time to
build oil pressure, before a shutdown will occur.  The high
water temperature shutdown has a 60 to 90 second lock-
out, allowing the engine time to clear the hot water out of
the block in case of a hot restart.   In addition if the genera-
tor should lose output during a run cycle the engine will
continue to run for about 60 seconds and then shutdown
and display an overcrank light. The starter will not reen-
gage during this time or until the generator selector switch
has been cycled off and back on.  This is the only way to
clear a fault light.

PSS65000 - The engine generator set consists of a GM

Industrial, eight cylinder, liquid cooled , 7.4L  engine
equipped to run on L.P. or N.G. fuel.  The engine operates
at 1800 rpm and frequency regulation is maintained by the
engine governor within .5 cycles variation, from no load to
rated load.  The 65,000 watt (65kW) generator is a single
bearing, direct drive, rotating field design.  The generator is
connected to the engine flywheel via flexible drive disks.
The engine generator is mounted in a drip proof enclosure
for outside installation.  Connection boxes are provided to
all customer connections (both AC output and DC control).
customer supplied 12 Volt, 650 CCA (BCI group 24)
battery is required to complete the installation. Engine op-
eration is controlled by an Electronic Engine Control Mod-
ule (E.C.M.) mounted in the engine generator enclosure.
The E.C.M. is equipped standard with a 3 second start de-
lay, 3 minute cool down delay and cycle cranking consist-
ing of five, 12 second on/12 second off cycles. The ECM
has both oil pressure and high water temperature delays
built into the starting circuit.  During initial start up the oil
pressure delay is 12 seconds, to allow the engine time to
build oil pressure, before a shutdown will occur.  The high

Summary of Contents for PSS50LS-*/A Series

Page 1: ...Engine Generator Set 225 SOUTH CORDOVA AVE LE CENTER MN 56057 507 357 6831 PACKAGE STANDBY SYSTEMS Automatic Transfer Switch PSS50LS A PSS65LS A PSS50LS B PSS65LS B INSTALLATION AND OPERATIONS MANUAL...

Page 2: ...understand all instructions in the manual before starting and operating the gen erator set USING THIS MANUAL Congratulations on your choice of a Winco generator set You have selected a high quality p...

Page 3: ...jury or death e Always avoid hot mufflers exhaust manifolds and engine parts They all can cause severe burns instantly f Installing a generator set is not a do it yourself project Consult a qualified...

Page 4: ...engine operates at 1800 rpm and frequency regulation is maintained by the engine governor within 5 cycles variation from no load to rated load The 50 000 watt 50kW generator is a single bearing direct...

Page 5: ...s manual wiring diagram and parts list b Engine manufacturer s instruction manual 3 Remove main frame hold down bolts 4 4 Unit can now be lifted from shipping rails water temperature shutdown has a 6...

Page 6: ...tion in this manual is offered to assist you in providing the proper fuel for your engine However this information is only provided to inform you of the engine s requirements and assist in making you...

Page 7: ...nit En gine generator sets equipped for liquid withdrawal will not run properly when supplied with high pressure va por fuel The following is a block diagram of a typical L P Liquid Withdrawal fuel sy...

Page 8: ...s connected to the negative cable ground from the engine generator assembly NOTE Alway make sure that a new battery is fully charged before installing it on a generator set Failure to do so can cause...

Page 9: ...ngle phase units have 400 Amp line side contactors installed to handle your normal power needs and a 320 Amp generator side contactor to handle the emergency generator output For the three phase 240 v...

Page 10: ...1 G2 G3 and G N on the three phase units WARNING EQUUIPMENT DAMAGE When installing a Three Phase 240 volt system be sure you know which lead is the high voltage wild leg 208Volt line to neutral The ge...

Page 11: ...L START UP WARNING EQUIPMENT DAMAGE DO NOT jump start these en gine generator sets Starting these units on a low battery or jump starting them will cause damage to the engine control module Use the fo...

Page 12: ...h the generator set and transfer selector switches in the AUTOMATIC position SETTING THE EXERCISER CLOCK Setting the current time and date 1 Position the top right hand RUN slide switch to the left po...

Page 13: ...rminals 7 Defective Run Auto switch on generator 8 Defective starter 9 Defective start solenoid 10 Defective remote start solenoid 11 Locked up engine genset ENGINE CRANKS BUT WILL NOT START 1 Imprope...

Page 14: ...ormally require no adjustment If for some unforeseen reason the machine should require adjustment follow the above procedure FUEL TYPE CONVERSION If it should be necessary to change the type of fuel b...

Page 15: ...fuel line at the regulator 8 Remove the 1 8 NPT plug the one closest to fuel solenoid located on what is now the bottom of the regulator Connect a fuel pressure meter or a monometer where the plug ha...

Page 16: ...LOW WYE 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS Lead Cross Ref U L1 V L2 W L3 N N U1 T1 U2 T4 U5 T7 U6 T10 V1 T2 V2 T5 V5 T8 V6 T11 W1 T3 W2 T6 W5 T9 W6 T12 Lead Cross Ref U L1 V L2 W L3 N N...

Page 17: ...LTA SINGLE PHASE AC WIRING SINGLE PHASE 120 240 VOLTS THREE PHASE DELTA 120 240 VOLTS Lead Cross Ref U L1 V L2 W L3 N N U1 T1 U2 T4 U5 T7 U6 T10 V1 T2 V2 T5 V5 T8 V6 T11 W1 T3 W2 T6 W5 T9 W6 T12 Lead...

Page 18: ...Page 16 1017 10 60706 144 VOLTAGE REGULATOR WIRING THREE PHASE AND SINGLE PHASE CONTROL PANEL WIRING THREE PHASE AND SINGLE PHASE SINGLE PHASE THREE PHASE...

Page 19: ...60706 144 Page 17 1017 10 DC SCHEMATIC...

Page 20: ...Page 18 1017 10 60706 144 CONTROL PANEL WIRING THREE PHASE CONTROL PANEL WIRING SINGLE PHASE...

Page 21: ...60706 144 Page 19 1017 10 CONTROL PANEL...

Page 22: ...including those of merchantability and fitness for a particular purpose are limited to 12 months from date of purchase In no event is WINCO liable for incidental or consequential damages Note Some sta...

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