Winco PSS50LS-*/A Series Installation And Operation Manual Download Page 10

Page 8

1017-10

60706-144

The line terminals in the A.T.S. are marked “LINE - L1, L-

N, L3”. The “hot” leads L1 and L3 will wire directly to the
top lugs on the line side contactor.  The L-N connection will
be made at the  neutral bar on the standoffs on the floor of
the A.T.S.

The load terminals in the A.T.S. are marked “LOAD - T1,

T-N, T3”.  The “hot” leads T1 and T3 will wire directly to the
load lugs between the contactors.  s.  The T-N connection
will be made at the  neutral bar on the standoffs on the
floor of the A.T.S.

An equipment grounding lug is provided beside the neu-

tral bar  for your use in grounding the transfer switch.

Three Phase

The standby generator terminals in the A.T.S. are

marked “GENERATOR - G1, G2, G3 and G-N.  The “hot”
leads G1 G2 and G3 wire directly to the generator side
contactor, terminals G1, G2 and G3.  The G-N connection
is made at the  neutral bar on the standoffs on the floor of
the A.T.S.

The line terminals in the A.T.S. are marked “LINE - L1,

L2, L3 and L-N”.  The “hot” leads L1, L2 and L3 will wire
directly to the top lugs on the line side contactor.  The L-N
connection will be made at the  neutral bar on the stand-
offs on the floor of the A.T.S.

The load terminals in the A.T.S. are marked “LOAD - T1,

T2, T3 and T-N”.  The “hot” leads T1, T2 and T3 will wire
directly to the load lugs between the contactors.  The T-N
connection will be made at the  neutral bar on the stand-
offs on the floor of the A.T.S.

An equipment grounding lug is provided just above the T-

N connection for your use in grounding the transfer switch.

All the neutral leads (G-N, L-N and T-N) must be carried

through the A.T.S. These leads are all bonded together
within the A.T.S. and are bonded to GROUND at one com-
mon point.  If your system requires an isolated neutral, this
neutral to ground bond can be isolated by removing the
copper strap located between the LINE terminal L-N and
the ground lug in the panel.  This action, along with lifting
the Neutral to Ground bond in the generator connection
cabinet, will effectively change this unit to a fully isolated
neutral system.

The generator output leads in the generator connection

box follow the same marking pattern. i.e. G1, G-N and G3
on the single phase and G1, G2, G3 and G-N on the three
phase units.

   *************
*****  WARNING  *****
    *************
EQUUIPMENT DAMAGE - 
When installing a Three

Phase 240 volt system be sure you know which lead is the
high voltage "wild" leg (208Volt line to neutral). The gen-
erator normally carries the high voltage on the G3 lead.

INSTALLATION NOTES:

The load current carrying wires (L) and (T) must be sized

to handle the maximum load current without excessive
voltage drop.  By code, the wire must be heavy enough to
handle the full current rating of the main line circuit-
breaker (or fuse) in the entrance (or sub-panel) protecting
the contactor switch.

A fused disconnect (circuit breaker or fuses) must be

installed between the engine generator and the A.T.S.
panel.  See the generator specifications table on page 2
for disconnect sizing.  Failure to install a proper fused dis-
connect will void any warranty on the generator end.  All
wiring from the engine-generator to the transfer switch
must be of sufficient size to handle the appropriate fused
disconnect amperage.

All wires should be installed in rigid or flexible conduit.

(Knockouts are provided in the control box)

Because of the many different types of service, feeder,

and distribution equipment, no specific wiring instructions
can be provided.  It is recommended that only copper wire
be used.  In all cases it is essential that while the load is
connected to the generator, there can be absolutely no
feedback from the generator to the power line or the power
line to the generator.  When properly installed, the normal
A.T.S. Control and safety systems will eliminate all paths
for feedback.

To wire the automatic transfer switch into the existing

wiring, first determine which circuits will be on the emer-
gency load circuit.  If the entire load is to be transferred,
the transfer switch can be wired in directly after the service
entrance, providing the service entrance ampere rating is
within the transfer switch’s rated capability.

If only specific circuits are to be powered under emer-

gency power failure conditions, an additional distribution
panel designated “emergency distribution panel” must be
installed.

All selected emergency circuits are removed from main

distribution panels and reinstalled in the emergency distri-
bution panel.  Suggested circuits: freezer, refrigerator, fur-
nace, emergency lights, sump pump, emergency outlet
circuits, etc.  Total running load must not exceed genera-
tor rating.

Summary of Contents for PSS50LS-*/A Series

Page 1: ...Engine Generator Set 225 SOUTH CORDOVA AVE LE CENTER MN 56057 507 357 6831 PACKAGE STANDBY SYSTEMS Automatic Transfer Switch PSS50LS A PSS65LS A PSS50LS B PSS65LS B INSTALLATION AND OPERATIONS MANUAL...

Page 2: ...understand all instructions in the manual before starting and operating the gen erator set USING THIS MANUAL Congratulations on your choice of a Winco generator set You have selected a high quality p...

Page 3: ...jury or death e Always avoid hot mufflers exhaust manifolds and engine parts They all can cause severe burns instantly f Installing a generator set is not a do it yourself project Consult a qualified...

Page 4: ...engine operates at 1800 rpm and frequency regulation is maintained by the engine governor within 5 cycles variation from no load to rated load The 50 000 watt 50kW generator is a single bearing direct...

Page 5: ...s manual wiring diagram and parts list b Engine manufacturer s instruction manual 3 Remove main frame hold down bolts 4 4 Unit can now be lifted from shipping rails water temperature shutdown has a 6...

Page 6: ...tion in this manual is offered to assist you in providing the proper fuel for your engine However this information is only provided to inform you of the engine s requirements and assist in making you...

Page 7: ...nit En gine generator sets equipped for liquid withdrawal will not run properly when supplied with high pressure va por fuel The following is a block diagram of a typical L P Liquid Withdrawal fuel sy...

Page 8: ...s connected to the negative cable ground from the engine generator assembly NOTE Alway make sure that a new battery is fully charged before installing it on a generator set Failure to do so can cause...

Page 9: ...ngle phase units have 400 Amp line side contactors installed to handle your normal power needs and a 320 Amp generator side contactor to handle the emergency generator output For the three phase 240 v...

Page 10: ...1 G2 G3 and G N on the three phase units WARNING EQUUIPMENT DAMAGE When installing a Three Phase 240 volt system be sure you know which lead is the high voltage wild leg 208Volt line to neutral The ge...

Page 11: ...L START UP WARNING EQUIPMENT DAMAGE DO NOT jump start these en gine generator sets Starting these units on a low battery or jump starting them will cause damage to the engine control module Use the fo...

Page 12: ...h the generator set and transfer selector switches in the AUTOMATIC position SETTING THE EXERCISER CLOCK Setting the current time and date 1 Position the top right hand RUN slide switch to the left po...

Page 13: ...rminals 7 Defective Run Auto switch on generator 8 Defective starter 9 Defective start solenoid 10 Defective remote start solenoid 11 Locked up engine genset ENGINE CRANKS BUT WILL NOT START 1 Imprope...

Page 14: ...ormally require no adjustment If for some unforeseen reason the machine should require adjustment follow the above procedure FUEL TYPE CONVERSION If it should be necessary to change the type of fuel b...

Page 15: ...fuel line at the regulator 8 Remove the 1 8 NPT plug the one closest to fuel solenoid located on what is now the bottom of the regulator Connect a fuel pressure meter or a monometer where the plug ha...

Page 16: ...LOW WYE 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS Lead Cross Ref U L1 V L2 W L3 N N U1 T1 U2 T4 U5 T7 U6 T10 V1 T2 V2 T5 V5 T8 V6 T11 W1 T3 W2 T6 W5 T9 W6 T12 Lead Cross Ref U L1 V L2 W L3 N N...

Page 17: ...LTA SINGLE PHASE AC WIRING SINGLE PHASE 120 240 VOLTS THREE PHASE DELTA 120 240 VOLTS Lead Cross Ref U L1 V L2 W L3 N N U1 T1 U2 T4 U5 T7 U6 T10 V1 T2 V2 T5 V5 T8 V6 T11 W1 T3 W2 T6 W5 T9 W6 T12 Lead...

Page 18: ...Page 16 1017 10 60706 144 VOLTAGE REGULATOR WIRING THREE PHASE AND SINGLE PHASE CONTROL PANEL WIRING THREE PHASE AND SINGLE PHASE SINGLE PHASE THREE PHASE...

Page 19: ...60706 144 Page 17 1017 10 DC SCHEMATIC...

Page 20: ...Page 18 1017 10 60706 144 CONTROL PANEL WIRING THREE PHASE CONTROL PANEL WIRING SINGLE PHASE...

Page 21: ...60706 144 Page 19 1017 10 CONTROL PANEL...

Page 22: ...including those of merchantability and fitness for a particular purpose are limited to 12 months from date of purchase In no event is WINCO liable for incidental or consequential damages Note Some sta...

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