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3113-00

60706-156

TESTING POLICY:

Before any generator is shipped from the factory, it is fully
checked for performance.  The generator is loaded to its full
capacity, and the voltage, current, and frequency are carefully
checked.

Rated output of generators is based on engineering tests of
typical units, and is subject to, and limited by, the temperature,
altitude, fuel, and other conditions specified by the manufacturer
of the applicable engines.

INTRODUCTION AND DESCRIPTION

The package standby engine generator set includes all items
necessary for a completely automatic standby power system as
standard equipment.   The entire package is then tested to
insure proper operation of all components and the total system
performance and reliability.

DESCRIPTION

This package power system is designed to automatically provide
standby power to unattended loads during electrical outages.
Upon an interruption of normal electrical service this package
power systems electrical control circuits will automatically start
the engine.  The generator will produce electrical power and the
Automatic Transfer Switch (A.T.S.) will automatically transfer the
electrical loads to the engine-generator set.  Upon restoration of
normal electrical service the A.T.S. will sense return of the normal
commercial power and retransfer the load back to normal
commercial power source. The engine control circuits will begin a
3 minute cool-down cycle, after which the fuel supply will be shut
off and the engine ignition system disabled.

These package power systems consist of two major components:

1) WINCO AUTOMATIC TRANSFER SWITCH

(Non-UL model)

The table below shows the different Automatic Switch sizes
typically used  with each unit.

              CONTACTOR RATING

MODEL

VOLTAGE

LINE

GENERATOR

PSS50LS-3

120/240

230

230

PSS50LS-4

120/208

230

230

PSS50LS-17

120/240

230

230

PSS50LS-18

277/480

*

*

PSS75LS-3

120/240

400

320

PSS75LS-4

120/208

400

320

PSS75LS-17

120/240

400

320

PSS75LS-18

277/480

*

*

*Special order UL Transfer Switches

These Automatic Transfer Switches (A.T.S.) are wall mount
switches designed for inside installation.  The A.T.S. consists of
a  line side contactor and a generator side contactor.  The
contactors are both electrically and mechanically interlocked. A
seven day electronic exerciser clock is installed in the A.T.S. as
standard equipment.  The A.T.S. also contains the power failure
sensing circuitry necessary to send a start/stop signal to the
engine generator set.

2) ENGINE/GENERATOR

PSS50LS- The engine generator set consists of a GM 5.7L V-8
industrial, liquid cooled  engine equipped to run on L.P./N.G. fuel.
The engine operates at 1800 rpm and frequency regulation is
maintained by the electronic governor within .5 cycles variation,
from no load to rated load.  The 50,000 watt (50kW) generator is
a single bearing, direct drive, rotating field design.  The generator
is connected to the engine flywheel via flexible drive disks.  The
engine generator is mounted in a drip proof enclosure for outside
installation.  Connection boxes are provided to all customer
connections (both AC output and DC control).  A customer
supplied
 12 Volt, 650 CCA (BCI group 24) battery is required to
complete the installation. Engine operation is controlled by an
Digital Genset Controller (DGC) mounted in the engine generator
enclosure.

PSS75LS - The engine generator set consists of a GM 5.7L ,
Turbo charged V-8 iIndustrial,  liquid cooled  engine equipped to
run on L.P./N.G. fuel.  The engine operates at 1800 rpm and
frequency regulation is maintained by the engine governor within
.5 cycles variation, no load to rated load.  The 75,000 watt (75kW)
generator is a single bearing, direct drive, rotating field design.
The generator is connected to the engine flywheel via flexible
drive disks.  The engine generator is mounted in a drip proof
enclosure for outside installation.  Connection boxes are provided
to all customer connections (both AC output and DC control).  A
customer supplied 12 Volt, 650 CCA (BCI group 24) battery is
required to complete the installation. Engine operation is con-
trolled by an Digital Genset Controller (DGC) mounted in the
engine generator enclosure.

** NOTICE **

These units will automatically transfer if a power outage occurs
while running in an exercise mode.

Digital Genset Controller

The Digital Genset Controller (DGC) is a programmable engine
control module utilizing the latest  technology in digital control.
The DCGs in these units have been programmed to meet the
more sophisticated needs of  today's generator users.

The following system settings have been programmed into the
DCG:

Start Delay

10 Seconds

Generator Cranking Style

Cycle

Number of Cranking Cycles

3

Cycle Crank Duration

15 Seconds

Crank Disconnect

30% of Rated Speed

Cool Down Timer

5 Minutes

High Coolant Lockout

60 Seconds

Low Oil Pressure Delay

10 Seconds

The following  pre-alarm and alarm setting have been pro-
grammed in the DCG:

Pre-Alarm

Alarm

High Coolant Temp (Deg F)

210

230

Low Oil Pressure

25 PSI

15 PSI

Overspeed

N/A

115%

Summary of Contents for PSS50LC

Page 1: ...ine Generator Set 225 SOUTH CORDOVA AVE LE CENTER MN 56057 507 357 6831 PACKAGE STANDBY SYSTEMS PSS50LS C PSS75LS A INSTALLATION AND OPERATIONS MANUAL for UNITS EQUIPPED WTH BASLER DIGITAL GENSET CONTROLS ...

Page 2: ...ed electrician Operated only for its designed purposes Used only by operators who understand its operation Properlymaintained Read and understand all instructions in the manual before starting and operating the generator set USING THIS MANUAL Congratulations on your choice of a Winco generator set You have selected a high quality precision engineered generator set designed and tested to give you y...

Page 3: ...rts They all can cause severe burns instantly f Installing a generator set is not a do it yourself project Consult a qualified licensed electrician or contractor The installation must comply with all national state and local codes g Always make sure unit is disabled before placing your hands anywhere near the fan belts alternator or water hoses SAFETY INFORMATION This engine generator set has been...

Page 4: ...cessary to send a start stop signal to the engine generator set 2 ENGINE GENERATOR PSS50LS The engine generator set consists of a GM 5 7L V 8 industrial liquid cooled engine equipped to run on L P N G fuel The engine operates at 1800 rpm and frequency regulation is maintained by the electronic governor within 5 cycles variation from no load to rated load The 50 000 watt 50kW generator is a single ...

Page 5: ...er Failure Enabled Magnetic Pickup Failure Enabled During normal operation the DGC will continuously display the engine oil pressure coolant temperature and the battery voltage reading By pressing the Phase Toggle push button you can toggle through the different phases checking the generator output and amperage reading on each phase The DGC has three operational push buttons You can tell which pos...

Page 6: ...it under the unit may cause the unit to overheat from lack of proper air flow Before beginning the installation process recheck the rating of the generator set and its transfer switch rating Be certain they can handle the intended load and are compatible with the entrance voltage phase and current ratings Plans for installation should be prepared with proper attention to mechanical and electrical ...

Page 7: ...ange the fuel type in the field see information on page 10 Line Size vapor system Unit location will determine the size of fuel line that is required to supply the engine with a constant fuel pressure Refer to the tables below for fuel line size fuel consumption and recom mended tank size For distances of 25 feet and over a two regulator fuel system is recommended This is accomplished by installin...

Page 8: ...e damage to both the engine and the engine control module Observe polarities Connect the positive battery terminal to the cable from the control panel the negative battery terminal is connected to the negative cable ground from the engine generator assembly NOTE Always make sure that a new battery is fully charged before installing it on a generator set Failure to do so can cause damage to the eng...

Page 9: ... instruments before proceeding A C ELECTRICAL CONNECTIONS WINCO Non UL Only Single Phase The standby generator terminals in the A T S are marked GENERATOR G1 G N G3 The hot leads G1 and G3 wire directly to the top lugs on the generator side contactor terminals G1 and G3 The G N connection is made to the lug on the standoff just to the right of the generator side contactor The line terminals in the...

Page 10: ...ed under emergency power failure conditions an additional distribution panel designated emergency distribution panel must be installed All selected emergency circuits are removed from main distribu tion panels and installed in the emergency distribution panel The A T S is then installed between the main panel and the emer gency distribution panel Suggested circuits freezer refrigerator furnace eme...

Page 11: ...he same as it was on the generator front panel The voltage should also be checked between the hot terminals G1 and G3 and the G N to be certain of a balanced voltage output and a solid neutral connection The voltage between G1 and G N should be about 120 volts AC 277 on 480 units The same approximate voltage should be found between terminals G3 and G N 120 volts AC On three phase panels the G2 vol...

Page 12: ...tart up 6 Press the Program Select Button until number 2 is dis played on the clock 7 Push the Day Select Button to select the day you want the engine to stop This must be the same day you selected in step 4 above 8 With the Hour and Minute buttons select the time you want the engine to stop It is recommended you let the engine run at least 15 minutes during any exercise period 9 Position the top ...

Page 13: ...ror between generator and transfer switch 5 Defective start stop relay ATS PANEL WILL NOT RETRANSFER TO NORMAL POWER 1 Proper normal line power not available at line terminals in ATS panel 2 Defective holding coil in line side contactor 3 Broken or defective mechanical electrical interlocks 4 Defective start stop relay NO AC OUTPUT FROM GENERATOR 1 Defective diode 2 Defective voltage regulator 3 D...

Page 14: ...E LOW WYE 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS Lead Cross Ref U L1 V L2 W L3 N N U1 T1 U2 T4 U5 T7 U6 T10 V1 T2 V2 T5 V5 T8 V6 T11 W1 T3 W2 T6 W5 T9 W6 T12 Lead Cross Ref U L1 V L2 W L3 N N U1 T1 U2 T4 U5 T7 U6 T10 V1 T2 V2 T5 V5 T8 V6 T11 W1 T3 W2 T6 W5 T9 W6 T12 ...

Page 15: ...ELTA SINGLE PHASE AC WIRING SINGLE PHASE 120 240 VOLTS THREE PHASE DELTA 120 240 VOLTS Lead Cross Ref U L1 V L2 W L3 N N U1 T1 U2 T4 U5 T7 U6 T10 V1 T2 V2 T5 V5 T8 V6 T11 W1 T3 W2 T6 W5 T9 W6 T12 Lead Cross Ref U1 L1 U6 L3 N N U1 T1 U2 T2 U5 T3 U6 T4 ...

Page 16: ...Page 14 3113 00 60706 156 VOLTAGE REGULATOR WIRING THREE PHASE AND SINGLE PHASE ...

Page 17: ...60706 156 Page 15 3113 00 DC SCHEMATIC ...

Page 18: ...Page 16 3113 00 60706 156 PSS50 75LS OUTLINE DRAWING AND WIRING ENTRANCE ...

Page 19: ...l warranties including those of merchantability and fitness for a particular purpose are limited to 12 months from date of purchase In no event is WINCO liable for incidental or consequential damages Note Some states do not allow limitation on the duration of implied warranty and some states do not allow the exclusion or limitation of incidental or consequential damages so the above limita tions m...

Page 20: ...225 SOUTH CORDOVA AVE LE CENTER MN 56057 Phone 507 357 6831 Fax 507 357 4857 Website www wincogen com 60706 156 3113 00 ...

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