background image

5

2210-00

60706-237

Self-exciting generators respond to severe overload-

ing differently than utility power.  When overloaded, 

the engine is not able to supply enough power to 

bring the electric motor up to operating speed.  The 

generator responds with high initial starting current, 

but the engine speed drops sharply.  The overload 

may stall the engine.  If allowed to operate at very 

low speeds, the electric motor starting winding will 

burn out in a short time.  The generator winding 

might also be damaged.

CAUTION:  EQUIPMENT DAMAGE

  RUNNING THE GENERATOR SET UNDER 

THESE CONDITIONS MAY RESULT IN DAMAGE 

TO THE GENERATOR STATOR AS WELL AS THE 

MOTOR WINDING.

The heavy surge of current required for starting 

motors is required for only an instant.  The genera-

tor will not be damaged if it can bring the motor up 

to speed in a few seconds of time.  If difficulty is 

experienced in starting motors, turn all other electri-

cal loads off and if possible reduce the load on the 

electric motor.

PREPARING THE UNIT

UNPACKING

CAUTION:  EQUIPMENT DAMAGE

    THIS UNIT HAS BEEN SHIPPED 

WITHOUT OIL

.  

Failure to maintain the engine oil at the proper level 

will result in serious engine damage.

When you unpack your new engine-generator set be  

sure to remove all the information sheets and manu-

als from the carton.

1.  This generator-set was in good order when 

shipped.  Inspect the generator-set promptly after 

receiving it.  If any damage is noted, notify the trans-

portation company immediately; request proper pro-

cedures for filing a “concealed damage” claim.  Title 

to the equipment and responsibility for filing a claim 

rests with you when a generator-set is sent F.O.B. 

shipping point.  Only you can legally file a claim.

2.  Before proceeding with the preparations of your 

new generator-set for operation, take a couple of 

minutes to insure the unit you have received is the 

correct model and review the specification pages in 

this manual to insure that this unit meets your job 

requirements.

LUBRICATION

Before starting the engine, fill the crankcase to the 

proper level with a good quality oil.  The recom-

mended grade of oil and quantity of oil required is 

listed in the engine operator’s manual and under the 

service tab in this manual.  This unit was shipped 

with most of the oil removed.  The engine normally 

holds 46 to 48 ounces of oil.  Since there is some 

trapped oil in the engine, when filling the crankcase 

the first time use the dipstick (ref “A”) to ensure that 

you do not over fill the crankcase. Reference “B” 

shows the full oil level mark on the dipstick.   

Oil is added to the engine by removing the oil fill cap 

(ref “C”) and adding oil at this point.  After filling the 

crankcase to the proper level, be sure you properly 

tighten the oil fill cap.  NOTE:  This engine generator 

must be on a level surface before you check or add 

oil to the system. 

 

The necessity of using the correct oil, and keeping 

the crankcase full cannot be overemphasized.  En-

gine failures resulting from inadequate or improper 

lubricant are considered abuse and not covered by 

the generator or engine manufacturer’s warranty. 

 

Oil Recommendations 

Outdoor temperatures determine the proper oil 

viscosity for the engines. Use the chart to select the 

best viscosity for the outdoor temperature range 

expected. 

3

A

C

2

A

3

B

C

E

A

B

A

C

C

E

C

D

F

B

F

D

4

F

A

A

B

5

6

A

B

A

B

B

C

B

7

D

C

A

7

en

Features and Controls

Compare the illustration

1

with your engine to familiarize yourself with the location of

various features and controls.

A.

Engine Identification

Model Type Code

B.

Spark Plug

C.

Air Cleaner (without Fuel Tank)

D.

Air Cleaner (with Fuel Tank)

E.

Dipstick

F.

Oil Fill

G.

Oil Filter (optional)

H.

Oil Drain Plug

I.

Oil Pressure Sensor

J.

Finger Guard

K.

Electric Starter

L.

Rewind Starter (optional)

M.

Carburetor

N.

Muffler (optional)

O.

Fuel Pump

P.

Starter Switch *

Q.

Throttle Control *

R.

Choke Control *

S.

Fuel Filter (optional)

T.

Fuel Tank (optional)

U.

Fuel Shut Off (optional) *

V.

Stop Switch (optional) *

W.

Oil Cooler (optional)

* Some engines and equipment have remote controls. See the equipment manual for

location and operation of remote controls.

Operation

Oil capacity (see the Specifications section)

Oil Recommendations

We recommend the use of Briggs & Stratton Warranty Certified oils for best

performance. Other high-quality detergent oils are acceptable if classified for service SF,

SG, SH, SJ or higher. Do not use special additives.
Outdoor temperatures determine the proper oil viscosity for the engine. Use the chart to

select the best viscosity for the outdoor temperature range expected.

S

A

E

30

10

W

-30

S

yn

th

et

ic

5W

-3

0

5W

-30

°

F

°

C

*

Below 40

°

F (4

°

C) the use of SAE 30 will result in hard starting.

**

Above 80

°

F (27

°

C) the use of 10W-30 may cause increased oil consumption. Check

oil level more frequently.

How To Check/Add Oil -

Figure

2

Before adding or checking the oil

x

Place engine level.

x

Clean the oil fill area of any debris.

1. Remove the dipstick (

A

) and wipe with a clean cloth (Figure 2).

2. Fully insert the dipstick.

3. Remove the dipstick and check the oil level. It should be at the top of the full indicator

(

B

) on the dipstick.

4. If low, add oil slowly into the engine oil fill (

C

).

Do not overfill.

After adding oil, wait

one minute and then recheck the oil level.

5. Fully insert the dipstick.

Oil Pressure

If the oil pressure is too low, a pressure switch (if equipped) will either stop the engine or

activate a warning device on the equipment. If this occurs, stop the engine and check the

oil level with the dipstick.
If the oil level is below the ADD mark, add oil until it reaches the FULL mark. Start the

engine and check for proper pressure before continuing to operate.
If the oil level is between the ADD and FULL marks,

do not start

the engine. Contact an

Authorized Briggs & Stratton Dealer to have the oil pressure problem corrected.

Fuel Recommendations

Fuel must meet these requirements:

x

Clean, fresh, unleaded gasoline.

x

A minimum of 87 octane/87 AKI (91 RON). High altitude use, see below.

x

Gasoline with up to 10% ethanol (gasohol) is acceptable.

CAUTION:

Do not use unapproved gasolines, such as E15 and E85. Do not mix oil in

gasoline or modify the engine to run on alternate fuels. Use of unapproved fuels will

damage the engine components and

void the engine warranty.

To protect the fuel system from gum formation, mix a fuel stabilizer into the fuel. See

Storage. All fuel is not the same. If starting or performance problems occur, change fuel

providers or change brands. This engine is certified to operate on gasoline. The

emissions control system for this engine is EM (Engine Modifications)

.

High Altitude

At altitudes over 5,000 feet (1524 meters), a minimum 85 octane/85 AKI (89 RON)

gasoline is acceptable. To remain emissions compliant, high altitude adjustment is

required. Operation without this adjustment will cause decreased performance,

increased fuel consumption, and increased emissions.See an authorized Briggs &

Stratton Dealer for high altitude adjustment information.
Operation of the engine at altitudes below 2,500 feet (762 meters) with the high altitude

kit is not recommended.

How To Add Fuel -

Figure

3

WARNING

Fuel and its vapors are extremely flammable and explosive.
Fire or explosion can cause severe burns or death.

When Adding Fuel

x

Turn engine off and let engine cool at least 2 minutes before removing the fuel

cap.

x

Fill fuel tank outdoors or in well-ventilated area.

x

Do not overfill fuel tank. To allow for expansion of the fuel, do not fill above the

bottom of the fuel tank neck.

x

Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition

sources.

x

Check fuel lines, tank, cap, and fittings frequently for cracks or leaks.

Replace if necessary

x

If fuel spills, wait until it evaporates before starting engine.

1. Clean the fuel cap area of dirt and debris. Remove the fuel cap (

A

, Figure 3).

2. Fill the fuel tank (

B

) with fuel. To allow for expansion of the fuel, do not fill above the

bottom of the fuel tank neck (

C

).

3. Reinstall the fuel cap.

How To Start The Engine -

Figure

4

Rapid retraction of starter cord (kickback) will pull hand and arm

toward engine faster than you can let go.
Broken bones, fractures, bruises or sprains could result.

WARNING

x

When starting engine, pull the starter cord slowly until resistance is felt and then

pull rapidly to avoid kickback.

Summary of Contents for Home power HPS9000E

Page 1: ...INSTALLATION AND OPERATORS MANUAL HPS9000VE E TRI FUEL GENERATOR...

Page 2: ...ging Fuel Types 8 Battery Installation 9 INITIAL START UP Basic Operation 10 Manual Starting Gasoline only 10 Electric Starting Gasoline 10 Electric Starting LP NG 11 Stopping Storage 11 Operating Spe...

Page 3: ...ren c Do not smoke or use open flame near the generator set or fuel tank d Keep a fire extinguisher nearby and know its proper use Fire extinguishers rated ABC by NFPA are appropriate e Store fuel onl...

Page 4: ...ere are 3rd party companies making enclosures for generators that have been properly engineered The use of these 3rd party enclosures is acceptable as long as they have been certified and meet current...

Page 5: ...rst time use the dipstick ref A to ensure that you do not over fill the crankcase Reference B shows the full oil level mark on the dipstick Oil is added to the engine by removing the oil fill cap ref...

Page 6: ...in providing the proper vapor fuel supply for your engine This information is only provided to advise you of the engine s requirements and the decisions you must make In no case should this informatio...

Page 7: ...uld cause an inoperative engine or an explosive fuel leak Size of pipe required for generators operating on natural gas LP gas Length of Fuel Line Fuel Line Size less than 25 feet 3 4 inch black pipe...

Page 8: ...ank used will generally depend on how long you want the unit to run without refilling The tank sizes shown below are the smallest recommended tank sizes based on the outside temperature Keep in mind t...

Page 9: ...tric start system using the cables provided CAUTION EQUIPMENT DAMAGE These electric start engines are NEGATIVE GROUND Use extreme caution when connecting the battery Connect the NEGATIVE battery termi...

Page 10: ...ef B to the full on position 4 Turn the key to the run position Ref C 5 Pull the starter grip lightly until resistance is felt then pull briskly 6 When the engine starts open the choke gradually 7 The...

Page 11: ...roper oil for the temperature expected b Use only summer blended gasoline Using gaso line left over from winter may cause the unit to vapor lock STOPPING AND STORAGE 1 Move the on off switch to the OF...

Page 12: ...arefully adjusted at the factory so that the generator produces the proper voltage and frequency For normal usage the speed setting should not be changed If the generator is being run continuously on...

Page 13: ...WIRING Plug your tools such as drills saws blowers sump pump and other items to be powered directly into the generator receptacles Before plugging in all the tools and cord sets recheck the rating of...

Page 14: ...o bring it to the proper level See page 5 for proper oil level VanguardEngines com explosive h f equipped are in sition move throttle s colorless poison gas ainting or death or windows are open out oi...

Page 15: ...replace with the same spark plug that came in the engine and check gap before installing Spark plug gap is 0 030 Poor spark will also occur if spark plug wire does not fit firmly on spark plug If thi...

Page 16: ...ged fuel filter Voltage too low Engine speed is too low Generator overloaded Defective stator Defective rotor field Defective Capacitor Circuit Breaker Defective load Trips Defective receptacle Excess...

Page 17: ...17 2210 00 60706 237 CONTROL PANEL WIRING DIAGRAM...

Page 18: ...earest WINCO Authorized Service Center or to WINCO Inc at Le Center Minnesota THERE IS NO OTHER EXPRESS WARRANTY To the extent permitted by law any and all warranties including those of merchantabilit...

Page 19: ...RER S WARRANTY COVERAGE The evaporative emission control system is warranted for two years If any evaporative emission related parts on your equipment are defective the parts will be repaired or repla...

Page 20: ...2210 00 20 60706 237 WINCO INC 225 S CORDOVA AVE LE CENTER MN 56057 507 357 6821 SERVICE DEPT 507 357 6831 www wincogen com...

Reviews: