background image

2210-00

14

60706-237

3.  Many homes and construction sites are wired 

for at least 60 to 100 Amp entrance service, much 

greater than the capacity of this portable genera-

tor.  When installing the generator at these sites, 

a secondary emergency distribution panel may 

have to be installed, such as the Emergency Trans-

fer/Service (ET/S) system available through your 

WINCO dealer.  The emergency distribution panel 

must be installed by a licensed electrician according 

to all applicable codes.  The electrician will move the 

critical circuits to be powered during the outage to 

the emergency panel.  Keep in mind only a limited 

amount of amperage is available from the genera-

tor set.  Some circuit breakers may still have to be 

turned off to prevent an overload on the generator 

during the initial start up.  See the nameplate on 

your generator for the amperage capabilities of your 

unit.

CAUTION: EQUIPMENT DAMAGE

    Failure to properly limit and balance the load 

applied to the generator will cause the generator to 

produce low voltage and may damage the engine 

generator set. It may also cause severe damage to 

the loads connected to the generator at that time. 

Improper loading of the generator set constitutes 

abuse and will not be covered by warranty.

ENGINE CARE

If major engine service or repair is required, contact 

an authorized engine service center.  The manufac-

turer of these engines has established an excellent 

world-wide engine service organization.  Engine ser-

vice is very likely available from a nearby authorized 

dealer or distributor.  Check the yellow pages of your 

local telephone directory under “Engines-Gasoline” 

for the closest engine repair center or ask the dealer 

from whom you purchased the power plant. 

1. 

 Change the oil

 after the first 5 hours of operation 

and yearly or 100 hours thereafter under normal op-

erating conditions.  Change engine oil every 50 hours 

of operation if the engine is operated under heavy 

load, or in high ambient temperatures.

a.  Start the engine and warm it up, stop the engine  

  and remove the spark plug wire to prevent it 

  from accidently being started.

b.  Remove oil drain plug at base of the engine 

  (Ref “B”) and drain the oil into an approved  

  container.

c.  Remove the oil filter (Ref “C”) and dispose of it  

  properly.

d.  Before you install the new oil filter, lightly lubri- 

  cate the oil filter gasket with fresh clean oil.

e.  Install the oil filter by hand until the gasket 

 

  contacts the oil filter adapter, then tighten the oil  

  filter 1/2 to 3/4 turns.

 

f.  Replace oil drain plug.

g.  Remove oil filler plug and refill with new oil.

  Refer to the table on page 5 for the proper    

  grade of oil based on your operating  

  temperature. 

 

NOTE:  This engine requires 46 to 48 ounces of oil 

if it is completely drained.  Use caution when refilling 

the engine as some residual oil may have remained 

in the engine.  Always use the dipstick when filling 

the engine with oil to prevent overfilling.

 

 

h.  Replace filler plug.

I.  Start the engine up and warm it up.

J.  After warming up the engine, recheck the oil   

  level and refill as necessary to bring it to the

 

  proper level.  See page 5 for proper oil level.

8

VanguardEngines.com

WARNING

Fuel and its vapors are extremely flammable and explosive.
Fire or explosion can cause severe burns or death.

When Starting Engine

x

Ensure that spark plug, muffler, fuel cap and air cleaner (if equipped) are in

place and secured.

x

Do not crank engine with spark plug removed.

x

If engine floods, set choke (if equipped) to OPEN/RUN position, move throttle

(if equipped) to FAST position and crank until engine starts.

Engines give off carbon monoxide, an odorless, colorless, poison gas.
Breathing carbon monoxide can cause nausea, fainting or death.

WARNING

x

Start and run engine outdoors.

x

Do not start or run engine in enclosed area, even if doors or windows are open.

NOTICE:

This engine was shipped from Briggs & Stratton without oil. Before you start

the engine, make sure you add oil according to the instructions in this manual. If you

start the engine without oil, it will be damaged beyond repair and will not be covered

under warranty.

Note:

Some engines and equipment have remote controls. See the equipment manual

for location and operation of remote controls.
1. Check the oil level. See the How To Check/Add Oil section.
2. Make sure equipment drive controls, if equipped, are disengaged.
3. Turn the fuel shut-off valve (

A

), if equipped, to the on position (Figure 4).

4. Push the stop switch (

F

), if equipped, to the on position.

5. Move the throttle control (

B

) to the fast

position. Operate the engine in the fast

position.

6. Move the choke control (

C

) to the choke

position.

Note:

Choke is usually unnecessary when restarting a warm engine.

7.

Rewind Start:

Turn the key switch (

D

), if equipped, to the run position.

8.

Rewind Start:

Firmly hold the starter cord handle (

E

). Pull the starter cord handle

slowly until resistance is felt, then pull rapidly.

Note:

If the engine does not start after repeated attempts, go to

VanguardEngines.com

or call

1-800-999-9333

(in USA).

WARNING:

Rapid retraction of the starter cord (kickback) will pull your

hand and arm toward the engine faster than you can let go. Broken bones, fractures,

bruises or sprains could result. When starting engine, pull the starter cord slowly until

resistance is felt and then pull rapidly to avoid kickback.

9.

Electric Start:

Turn the electric start switch (

D

) to the on/start position.

Note:

If the engine does not start after repeated attempts, go to

VanguardEngines.com

or call

1-800-999-9333

(in USA).

NOTICE:

To extend the life of the starter, use short starting cycles (five seconds

maximum). Wait one minute between starting cycles.

10. As the engine warms up, move the choke control (

C

) to the run

position.

How To Stop The Engine -

Figure

4

WARNING

Fuel and its vapors are extremely flammable and explosive.
Fire or explosion can cause severe burns or death.

x

Do not choke the carburetor to stop engine.

1. With the throttle control (

B

) in the slow

position, turn the key switch (

D

) to the

off position (Figure 4). Remove the key and keep in a safe place out of the reach of

children.

2. Push the stop switch (

F

) to the off position.

3. After the engine stops, turn the fuel shut-off valve (

A

), if equipped, to the closed

position.

Maintenance

We recommend that you see any Briggs & Stratton Authorized Dealer for all

maintenance and service of the engine and engine parts.

NOTICE:

All the components used to build this engine must remain in place for proper

operation.

WARNING:

When performing maintenance that requires the unit to be

tipped, the fuel tank must be empty or fuel can leak out and result in a fire or

explosion.

Emissions Control

Maintenance, replacement, or repair of the emissions control devices and systems

may be performed by any non-road engine repair establishment or individual.

However, to obtain “no charge” emissions control service, the work must be performed

by a factory authorized dealer. See the Emissions Warranty.

Unintentional sparking can result in fire or electric shock.
Unintentional start-up can result in entanglement, traumatic

amputation, or laceration.
Fire hazard

WARNING

Before performing adjustments or repairs:

x

Disconnect the spark plug wire and keep it away from the spark plug.

x

Disconnect battery at negative terminal (only engines with electric start.)

x

Use only correct tools.

x

Do not tamper with governor spring, links or other parts to increase engine

speed.

x

Replacement parts must be of the same design and installed in the same

position as the original parts. Other parts may not perform as well, may damage

the unit, and may result in injury.

x

Do not strike the flywheel with a hammer or hard object because the flywheel

may later shatter during operation.

When testing for spark:

x

Use approved spark plug tester.

x

Do not check for spark with spark plug removed.

Maintenance Chart

First 5 Hours

x

Change oil

Every 8 Hours or Daily

x

Check engine oil level

x

Clean area around muffler and controls

Every 100 Hours or Annually

x

Clean or change air filter

*

x

Clean pre-cleaner (if equipped)

*

x

Change engine oil and filter

x

Replace spark plug

x

Check muffler and spark arrester

Every 250 Hours or Annually

x

Check valve clearance. Adjust if necessary.

Every 400 Hours or Annually

x

Change air filter

x

Replace fuel filter

x

Clean air cooling system

*

x

Clean oil cooler fins

*

*

In dusty conditions or when airborne debris is present, clean more often.

Carburetor Adjustment

Never make adjustments to the carburetor. The carburetor was set at the factory to

operate efficiently under most conditions. However, if adjustments are required, see a

Briggs & Stratton Authorized Dealer for service.

NOTICE:

The manufacturer of the equipment on which this engine is installed specifies

the top speed at which the engine will be operated.

Do not exceed

this speed.

4

VanguardEngines.com

E

D

A

8

F

D

C

9

C

B

10

A

B

B

C

D

11

A

B

F

E

D

G

12

C

B

C

D

E

G

F

Summary of Contents for Home power HPS9000E

Page 1: ...INSTALLATION AND OPERATORS MANUAL HPS9000VE E TRI FUEL GENERATOR...

Page 2: ...ging Fuel Types 8 Battery Installation 9 INITIAL START UP Basic Operation 10 Manual Starting Gasoline only 10 Electric Starting Gasoline 10 Electric Starting LP NG 11 Stopping Storage 11 Operating Spe...

Page 3: ...ren c Do not smoke or use open flame near the generator set or fuel tank d Keep a fire extinguisher nearby and know its proper use Fire extinguishers rated ABC by NFPA are appropriate e Store fuel onl...

Page 4: ...ere are 3rd party companies making enclosures for generators that have been properly engineered The use of these 3rd party enclosures is acceptable as long as they have been certified and meet current...

Page 5: ...rst time use the dipstick ref A to ensure that you do not over fill the crankcase Reference B shows the full oil level mark on the dipstick Oil is added to the engine by removing the oil fill cap ref...

Page 6: ...in providing the proper vapor fuel supply for your engine This information is only provided to advise you of the engine s requirements and the decisions you must make In no case should this informatio...

Page 7: ...uld cause an inoperative engine or an explosive fuel leak Size of pipe required for generators operating on natural gas LP gas Length of Fuel Line Fuel Line Size less than 25 feet 3 4 inch black pipe...

Page 8: ...ank used will generally depend on how long you want the unit to run without refilling The tank sizes shown below are the smallest recommended tank sizes based on the outside temperature Keep in mind t...

Page 9: ...tric start system using the cables provided CAUTION EQUIPMENT DAMAGE These electric start engines are NEGATIVE GROUND Use extreme caution when connecting the battery Connect the NEGATIVE battery termi...

Page 10: ...ef B to the full on position 4 Turn the key to the run position Ref C 5 Pull the starter grip lightly until resistance is felt then pull briskly 6 When the engine starts open the choke gradually 7 The...

Page 11: ...roper oil for the temperature expected b Use only summer blended gasoline Using gaso line left over from winter may cause the unit to vapor lock STOPPING AND STORAGE 1 Move the on off switch to the OF...

Page 12: ...arefully adjusted at the factory so that the generator produces the proper voltage and frequency For normal usage the speed setting should not be changed If the generator is being run continuously on...

Page 13: ...WIRING Plug your tools such as drills saws blowers sump pump and other items to be powered directly into the generator receptacles Before plugging in all the tools and cord sets recheck the rating of...

Page 14: ...o bring it to the proper level See page 5 for proper oil level VanguardEngines com explosive h f equipped are in sition move throttle s colorless poison gas ainting or death or windows are open out oi...

Page 15: ...replace with the same spark plug that came in the engine and check gap before installing Spark plug gap is 0 030 Poor spark will also occur if spark plug wire does not fit firmly on spark plug If thi...

Page 16: ...ged fuel filter Voltage too low Engine speed is too low Generator overloaded Defective stator Defective rotor field Defective Capacitor Circuit Breaker Defective load Trips Defective receptacle Excess...

Page 17: ...17 2210 00 60706 237 CONTROL PANEL WIRING DIAGRAM...

Page 18: ...earest WINCO Authorized Service Center or to WINCO Inc at Le Center Minnesota THERE IS NO OTHER EXPRESS WARRANTY To the extent permitted by law any and all warranties including those of merchantabilit...

Page 19: ...RER S WARRANTY COVERAGE The evaporative emission control system is warranted for two years If any evaporative emission related parts on your equipment are defective the parts will be repaired or repla...

Page 20: ...2210 00 20 60706 237 WINCO INC 225 S CORDOVA AVE LE CENTER MN 56057 507 357 6821 SERVICE DEPT 507 357 6831 www wincogen com...

Reviews: