Winco DSE7310 Installation And Operator'S Manual Download Page 1 | Manualshive

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PACKAGE

STANDBY

SYSTEMS

PSS60/D

PSS90/D

DSE7310

INSTALLATION AND

OPERATORS MANUAL

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Summary of Contents for DSE7310

Page 1: ...PACKAGE STANDBY SYSTEMS PSS60 D PSS90 D DSE7310 INSTALLATION AND OPERATORS MANUAL ...

Page 2: ..._____ SERIAL NUMBER____________________________ PURCHASE DATE____________________________ DEALER____________________________________ TABLE OF CONTENTS INTRODUCTION 2 GUIDE TO PRODUCT SAFETY 3 BASIC INFORMATION 4 Description 4 DSE 7310 Engine Control 5 Specification Table 5 PREPARING THE UNIT Unpacking the unit 6 ENGINE GENERATOR INSTALLATION Installation 6 Fuel Line Installation 7 Fuel Pressure Ta...

Page 3: ... the earth 2 FIRE HAZARD Natural gas and L P present a hazard of possible explosion and or fire a Do not smoke or use open flame near the generator set b Keep a fire extinguisher nearby and know its proper use Fire extinguishers rated ABC by NFPA are appropriate 3 DEADLY EXHAUST GAS Exhaust fumes from any gaso line engine contain carbon monoxide an invisible odorless and deadly gas that must be mi...

Page 4: ...engine operates at 1800 rpm and frequency regulation is maintained by the electronic governor within 5 cycles variation from no load to rated load The 60 000 watt 60kW generator is a single bearing direct drive rotating field design The generator is connected to the engine flywheel via flexible drive disks The engine generator is mounted in a weather proof enclosure for outside installation Connec...

Page 5: ...000 120 240 270 60 3 1800 PSS90 18 90 000 277 480 135 60 3 1800 Unity Power Factor Derate 3 5 per 1000 feet elevation above sea level Power Factor 8 Derate 3 5 per 1000 feet elevation above sea level FUEL CONSUMPTION NG LP VAPOR 1 000 BTU CU FT 2 520 BTU CU FT MODEL CF HR BTU HR HR GAL HR CF HR BTU HR PSS60 799 799 000 39 4 9 29 334 850 964 PSS90 1230 1 230 000 52 6 12 4 446 1 149 00 L P TANK SIZI...

Page 6: ...keyed with a common key These engine generator sets are for outdoor installation These units must be bolted solidly to a concrete pad The transfer switch is mounted next to your distribution panel inside the building Consult a qualified licensed electrician or contractor to install and wire the transfer switch The installation must always comply with all national state and local codes CAUTION EQUI...

Page 7: ...the tank pressure down to 10 to 15 lbs A secondary regulator is installed to further reduce the fuel pressure to the required six 6 oz operating pressure This secondary regulator must be at least 10 feet from the engine generator set Any closer installation will require a larger line be installed to provide a fuel reservoir If this is not done the demand regulator on the unit and the pressure regu...

Page 8: ...RAWAL SYSTEMS When installing a unit equipped the LP liquid withdrawal a primary regulator is not required on the supply tank The supply line is connected to a liquid withdrawal valve on the supply tank and runs directly to the fuellock strainer mounted on the engine generator set Normally a 3 8 to 1 2 inch copper line is acceptable for this type of fuel installation You must be sure that the valv...

Page 9: ...trolyte contacts the eyes flush thoroughly and immedi ately with water and seek immediate medical attention Spilled electrolyte is to be washed down with an acid neutralizing agent A common practice is to use a solution of one pound of bicarbonate of soda baking soda to one gallon of water The bicarbonate of soda solution is to be added until the evidence of reaction foaming has ceased The resulti...

Page 10: ...meter and the service entrance providing the service entrance ampere rating is within the transfer switch s rated capability If only specific circuits are to be powered under emergency power failure conditions an additional distribution panel designated emergency distribution panel must be installed All selected emergency circuits are removed from main distribution panels and installed in the emer...

Page 11: ...nd T must be sized to handle the maximum load current without excessive voltage drop By code the wire must be heavy enough to handle the full current rating of the main line circuit breaker or fuse in the entrance or sub panel protecting the contactor switch See the manual shipped with the Automatic Transfer Switch for connection locations in the switch Connections in each switch will vary dependi...

Page 12: ...5 on the interface terminal block As this is a DRY unpowered contract set it make no difference which lead battery negative 1 or start 23 connect to which terminal ASCO 300 UL SWITCH Your DC connection points in the ASCO 300 ATS are terminals 14 and 15 Depending on the size of the switch they are located in different locations As this is a DRY unpowered contact set it make no difference which lead...

Page 13: ...LP with the switch closed This selector switch tells the engine ECU what fuel you are supplying The engine ECU then makes the appropriate changes in the engine electronics to handle the fuel of your choice M CUSTOMER REMOTE CONNECTIONS See detail on pervious page N CUSTOMER EXPANDED INTERFACE CONNECTIONS Provides connection for programmable inputs and output for the DSE7310 DSE 7310 Series CONTROL...

Page 14: ...latches are keyed with a common key 1 Engine oil Fill as required with proper grade qty 2 Engine coolant Fill as required with proper mixture 3 Unit mounting base properly bolted down 4 Clearance for service and maintenance on all sides 5 Proper fuel line material and size 6 All fuel line connections tight 7 Fuel line protected and a moisture trap installed may be required for N G 8 Correct LP NG ...

Page 15: ...Transfer Switches follow the instruction in the operator s manual you received with your transfer switch If you get a fault light during the initial start up or prior to start up it is most likely a false warning light Simply reset the ATS and start over Once you have completed testing of the ATS be sure you ALWAYS leave the system in standby mode unless servicing the unit For standby operation pr...

Page 16: ...n NG Fuel Closing the rocker switch will tell the ECU that the fuel being supplied is LP The Advance Power Controller has an idicator light for LP When this light is lite the engine is set up for LP when the LP light is out the engine is set up for NG The ECU will then reprogram the engine to operate on the proper fuel GENERATOR SPECIFICATIONS PSS60 3 Stanford Newage Model UCI224F1J 06 Winding Sin...

Page 17: ...qts 3 5L 4 qts 3 8L 5 qts 4 7L 4 5 qts 4 3L 5 qts 4 7L 4 5 qts 4 3L 5 qts 4 7L 8 qts 9 qts Oil Filter PF 25 or Equivalent PF 47 PF 52 or Equivalent PF 1218 or Equivalent PF 454 o Minimum Oil Pressure Hot 21 psi idle 6 psi 1000 rpm 18 psi 2000 rpm 6 psi 1000 rpm 18 psi 2000 rpm 6 psi 1000 rpm 18 psi 2000 rpm 5 psi 15 psi Coolant Capacity Engine 3 5 qts 4 qts 3 78L 7 75 qts 7 3L 8 1 qts 7 8L 14 5 qt...

Page 18: ...n coil tower X X X X X Check spark plug wires for cuts abrasions or hardening X Replace distributor cap and rotor X X Replace spark plug wires X X Fuel System Maintenance Inspect air cleaner Replace filter element Replace fuel filter X X X X X Inspect Shut off Valve for leaks and closing X X Leak check fuel lines X X Check air induction for leaks X X X X X Check manifold for vacuum leaks X X X X X...

Page 19: ...r neck seat when the coolant is cold WARNING EQUIPMENT DAMAGE Never remove the radiator cap when the engine is hot and never add coolant to any engine that has become overheated Either can cause personal injury and damage to the engine The cooling system must be filled with a 50 50 mixture of antifreeze and water The use of DexCool Long Life typical orange in color type coolant is required SEE THE...

Page 20: ...20 4228 00 60706 251 Page 14 1 70 00 REV 60706 16 THREE PHASE AC WIRING HIGH AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS ...

Page 21: ...21 4228 00 60706 251 60706 16 Page 15 1 70 00 REV THREE PHASE AC WIRING DELTA SINGLE PHASE AC WIRING SINGLE PHASE 120 240 VOLTS THREE PHASE DELTA 120 240 VOLTS ...

Page 22: ...22 4228 00 60706 251 ENGINE CONTROL SCHEMATIC ...

Page 23: ...23 4228 00 60706 251 PSS60 D OUTLINE DRAWING PSS90 D OUTLINE DRAWING THE PAGE INTENTIONALLY LEFT BLANK ...

Page 24: ...2 months or 1000 hours which ever occurs first from date of purchase In no event is WINCO liable for incidental or consequential damages Note Some states do not allow limitation on the duration of implied warranty and some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitations may not apply in every instance This warranty gives you specific ...

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