Winco DR2014 Installation And Operator'S Manual Download Page 10

10

OPM-109

REV A

STARTING PROCEDURE

CONTROL LAYOUT

 

 

STOP/RESET - This button places the module into its Stop/Reset 

mode. This will clear any alarm conditions for which the triggering 

criteria have been removed. The fuel supply de-energizes and the 

engine comes to a standstill. Should a remote start signal be present 

while operating in this mode, a remote start WILL NOT occur.
MANUAL MODE - This button places the module into its Manual 

Mode. Once in Manual Mode, the model responds to the Start button 

to start the generator and run it off load.

START - Pressing this button from STOP/RESET will start the engine 

and run the load. 

AUTO MODE - This button places the module into its Auto Mode. 

This mode allows the module to control the function of the generator 

automatically. 

ALARM/LAMP TEST - This button silences the audible alarm in 

the controller, de-activates the Audible Alarm output (if configured) 

and illuminates all of the LEDs on the module’s face as a lamp test 

function.

MENU NAVIGATION - Used for navigating the instrumentation, event 

log, and configuration screens. 

PROTECTIONS

When an alarm is present, the common alarm LED if configures will 

illuminate. The LCD display will show an icon to indicate the failure.

WARNINGS

Warnings are non-critical alarm conditions and do not affect the 

operation of the generator system, they serve to draw the operator’s 

attention to an undesirable condition. Warning alarms are self-resetting 

when the fault condition is removed. The icon will appear steady in the 

display.

SHUTDOWN

Shutdowns are critical alarm conditions that stop the engine and draw 

the operator’s attention to an undesirable condition. Shutdown alarms 

are latching. The fault must be removed and the STOP/RESET button 

pressed to reset the module. The icon will be flashing in the display.

INITIAL START UP

WARNING: EQUIPMENT DAMAGE:

Before attempting  to start this unit, complete your pre-start checklist 

and ensure the generator mainline circuit breaker is in the proper 

position prior to starting. Starting this unit without it properly connected 

can cause serious personal injury or equipment damage.

DO NOT jump start these engine-generator sets. Starting these units 

on a low battery or jump starting them will cause damage to the engine 

control module. 

Use the following check list to verify correct installation before starting 

the engine.

  □

 Engine oil. Fill as required with proper grade/qty.

  □

 Engine coolant. Fill as required with proper mixture.

  □

 Unit mounting base properly bolted down.

  □

 Clearance for service and maintenance on all sides.

  □

 Proper fuel line material and size.

  □

 All fuel line connections tight.

  □

 Battery connections clean and tight

  □

 Battery fully charged.

  □

 All AC and DC wiring installed and properly protected.

  □

 Compressor oil. Fill as required with proper grade/qty.

After completing the previous checklist, the engine-generator set is 

ready for initial start-up. 

MANUAL MODE

1. Press and release the MANUAL MODE button. The small LED light 

next to it should come on. 

Note: There is no start delay in this mode of operation.

2. Press and release the green START ENGINE button. The DSE7310 

will send two signals to the engine. The first signal wire #21 will engage 

the fuel solenoid, the second wire, #22, will engage the starter on the 

engine. At this point the DSE7310 will start the cranking cycle (10 

seconds on and 10 seconds off).

ASCO 300 UL SWITCH

Your DC connection points in the ASCO 300 ATS terminals “14” and 

“15”. Depending on the size of the switch, they are located in different 

locations.

13

5060-00

60708-165

A - Customer Remote Start CONNECTIONS TERMINALS. 

The 

two remote start leads from the Automatic Transfer Switch are 

connected to the two terminals marked GROUND & START. The 

wire in terminal GROUND is Battery Negative and the wire in the 

terminal labeled START is your Remote Start lead. Closing these 

two leads together will signal the DSE 7310 to go into an auto-

start mode and start up the engine generator.

 Depending on the distance, 14 to 16 gauge stranded wire 

should be used.  It is suggested that these wires be labeled S1 

JURXQGDQG6VWDUW

 The  terminal blocks are designed to 

use terminal lugs on all wires and the screws should be torqued 

to 9.6 in. lbs.

1RWH$Q\UHOD\FORVXUHFDQEHXVHGWRVWDUWDQGVWRSWKLV

JHQHUDWRU$VORQJDVWKHFRQWDFWVWD\VFORVHGWKHHQJLQH

JHQHUDWRUVHWZLOOFRQWLQXHWRUXQ2QFHWKHUHOD\LVRSHQHG

WKHXQLWZLOOVKXWGRZQDQGUHPDLQLQWKHVWDQGE\PRGHXQWLO

WKHUHPRWHVWDUWUHOD\LVFORVHGDJDLQ

B - ESTOP- & ESTOP+. 

Remote Emergency Stop terminals.  

These two terminals are shipped with a jumper installed. If your 

application requires the installation of a Remote Emergency 

Stop switch, remove the jumper and wire your switch to these 

terminals.  

This unit will not start and run without either the 

jumper installed or a remote N/C switch installed.

.

C. - Battery Charger Failure.  

Battery charger failure relay input 

from remote battery charger to DSE7310 controller. 

D - Remote Display Panel Interface Terminals.  

These 

interface terminals are prewired to allow for the connection of a 

remote display.  This display allows for the remote annunciation 

of alarms at a location such as a nurses station or a control 

room.  This display can used to meet the remote annunciation 

requirements of NFPA 110 standards. (

This feature meets the 

annunciation requirements in applications requiring NFPA110 

level one protection.)

DC Interconnections to the 

Automatic Transfer Switch

   *************

*****  WARNING  *****

    ************* 

%HVXUH(QJLQH*HQHUDWRULVLQWKH³2))´SRVLWLRQEHIRUH

you make any DC interconnections.

*******CAUTION******

1HYHUUXQWKH$&DQG'&ZLULQJLQWKHVDPHFRQGXLW

ASCO 185 UL SWITCH

<RXU'&FRQQHFWLRQSRLQWVLQWKH$6&2$76DUH

WHUPLQDOV³´DQG³RQWKHLQWHUIDFHWHUPLQDOEORFN

ASCO 300 UL SWITCH

Your DC connection points in the ASCO 300 ATS are terminals 

³´DQG³´'HSHQGLQJRQWKHVL]HRIWKHVZLWFKWKH\DUH

located in different locations.  

TB7

removable

terminal block

TB7–4, TB7–5, TB7–6

1 2 3 4 5 6 7 8 9

Figure 4. TB7 generator starting contact terminals.

Table A. Generator Start Connections

When the Utility fails

Terminals on Controller

contact closes

TB7–4 and TB7–5

contact opens

TB7–5 and TB7–6

Summary of Contents for DR2014

Page 1: ...DESCRIPTION DATE BY APP D A C4023 ORIGINAL 9 15 2016 ASC ZJF NUMBER 08 165 500 ONE MANUAL ONE ONE CHK D BY ENG APPR TITLE DR20I4 AAS J DATE DATE DATE DRAWN BY MODEL PART ASC THIS DRAWING CONTAINS PROP...

Page 2: ...nd maintenance of the generator Read and understand all instructions in the manual before starting and operating the generator USING THIS MANUAL Congratulations on your choice of a WINCO generator You...

Page 3: ...ctions can be found further in this manual The key start version does not have this option SAFETY INFORMATION This engine generator set has been designed and manufactured to allow safe reliable perfor...

Page 4: ...are oriented from a TOP plan VIEW with engine at the FRONT and generator to the REAR WINPOWER uses a common junction box for all customer control and power connections both AC output and DC control T...

Page 5: ...or generator end These lifting points are only for the use during the manufacturing process and are designed for lifting of the individual generator set components WARNING NEVER attempt to lift the f...

Page 6: ...ONAL INJURY Before proceeding with the installation be sure the DSE7310 is in the stop position Before proceeding with the installation be sure the Generator MLCB Main Line Circuit Breaker is in the O...

Page 7: ...l eye protection and protective clothing 2 Where electrolyte contacts skin wash off immediately with water 3 If electrolyte contacts the eyes flush thoroughly and immediately with water and seek immed...

Page 8: ...articular attention to wire size requirement for the amperage of service you are dealing with The table below provides you guidance on wire sizing based on both wire type and amperage Wire amperages h...

Page 9: ...driven into the earth wil provide a proper earth ground labeled START is your remote start lead Closing these two leads together will signal the DSE7310 to go into an autostart mode and start up the g...

Page 10: ...cklist and ensure the generator mainline circuit breaker is in the proper position prior to starting Starting this unit without it properly connected can cause serious personal injury or equipment dam...

Page 11: ...three phase motors to spin backwards possibly damaging them NOTICE If for any reason during the check out procedure the voltage and frequency are not correct depress the STOP RESET button and correct...

Page 12: ...s Insufficient fuel volume getting to the unit 1 Too small of fuel line 2 Fuel racks not open properly Governor is defective AC short in generator components ATS will not transfer to Emergency Supply...

Page 13: ...5 418 431 458 480 519 550 572 585 50 68 86 100 118 137 155 177 205 237 264 291 319 346 391 432 473 487 505 532 560 605 642 669 683 8 6 4 3 2 1 1 0 2 0 3 0 4 0 250 300 350 400 500 600 700 750 800 900 1...

Page 14: ...8 89 2 2 9 4958 2 2 9 4958 36 9 8 89 9 8 77 77 67 57 1 6723 6723 6 5 1 5 7 50 1 2 6 211 725 211 725 66 86 86 86 86 86 36 4 25 46 53354 1 1 1 36 32 5 6 7 66 0 5 1 6723 6 7 9 5 92 7 8670 17 5 267 7 9 5...

Page 15: ...DELTA SINGLE PHASE 120 240 VOLTS SINGLE PHASE AC WIRING 4 LEAD THREE PHASE WIRING DELTA THREE PHASE AC WIRE HIGH AND LOW WYE 24 60708 165 THREE PHASE AC WIRING HIGH AND LOW WYE THREE PHASE LOW WYE 12...

Page 16: ...or 1000 hours which ever occurs first from date of purchase In no event is WINCO liable for incidental or consequential damages Note Some states do not allow limitation on the duration of implied warr...

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