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OPM-137/D

GENERATOR PROCEDURES

START-UP

1. With the power take-off drive disengaged, start the 
  engine which will drive the generator. Run the engine 
  long enough to warm it up before proceeding, so that it 
  will run smoothly and achieve full power under 
  generator load.

2. With the engine idling, engage the power take-off drive.

3. Watch the frequency meter on the generator and slowly 
  increase engine speed until frequency reaches 
  approximately 60 Hz. The voltage output of the 
  generator is controlled by an Automatic Voltage
  Regulator (AVR). Before turning on any load, check your 
  voltage output from the generator using a Volt/OHM 
  meter. If the voltage is either high or low, adjust the 
  voltage level by turning the voltage adjustment screw on 
  the AVR. The AVR is located inside the generator control 
  cabinet. Once the proper voltage level is set, the AVR 
  should bring the voltage back to the same levl each time 
  the unit is started up. But, as a precaution, it should be 
  checked each time you use the generator. As a quick 
  check you can plug in a trouble light and check for 
  normal brightness.

4. With engine and generator running smoothly, switch on 
  the electrical load while watching the frequency meter

CAUTION: EQUIPMENT DAMAGE

If the load includes motors, turn them on one at a time, 
highest starting current motor first, next highest second, etc.

Adjust engine throttle to keep generator output under load 
at 60Hz. If the engine is equipped with a governor, it may 
automatically adjust the throttle as the load changes and 
keep the generator output at the proper level. However, 
some governors are not sensitive enough to maintain 
proper output under changing loads, and in such cases, the 
frequency will have to be monitored closely and manually 
adjusted.

SHUTDOWN

1. Switch off electrical load.

2. Reduce Speed of engine driving generator to idle.

3. Disengage power take-off drive and allow generator to 
  coast to a stop.

WARNING: PERSONAL INJURY

Never try to manually stop the generator. Always let it coast 
until it stops.

4. Shut off the engine.

5. Disconnect drive shaft. Power take-off end first, then the 
  generator end.

Summary of Contents for 50PTOC4-03/1

Page 1: ...uld ever need to contact us concerning this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER ________________________________...

Page 2: ...THREE PHASE 277 480V THREE PHASE 36 MONTH LIMITED WARRANTY 20 LIMITED WARRANTY 20 SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and ma...

Page 3: ...unit is properly grounded for your application WARNING FIRE HAZARD Gasoline and other fuels present a hazard of possible explosion and or fire A Do not refuel when the engine is running or hot B Keep...

Page 4: ...RPM AVR AS440 Input Shaft 1 3 8 6 spline Required Tractor PTO HP100 Gear Lube Volume 0 875 Pint Type SAE 80 90W 140 50PTOC4 17 1 Watts 50 000 Volts 120 240 Phase Three Amps 120 Input Speed 540 RPM Gen...

Page 5: ...han required for full power operation The generator will work but produce only as much kW output as the tractor can supply HP for For example a 20 HP output tractor will deliver a maximum of approxima...

Page 6: ...is noted it is always easiest to refuse the shipment and let WINCO take care of the freight claim If you sign for the unit the transfer of the ownership requires that you file the freight claim 2 Bef...

Page 7: ...g on flat level ground All four deck pads must be in constant contact with the ground at all times This will reduce the vibration in both the generator and the tumbling bar C For safety the generator...

Page 8: ...the following diagrams A properly rated and installed double throw manual power isolation transfer switch must be used with a standby generator The transfer switch isolates the load from the power li...

Page 9: ...k 7 8 of an inch and inserted into one of the contacts in the plug kit You will then either need to solder them together using a good grade of resin core solder or they can be crimped with an appropri...

Page 10: ...TS WITH EMERGENCY POWER IMPORTANT When making standby service hook up make sure load to be transferred to standby generator will not exceed generator rating Watthour Meter Watthour Meter To Power Line...

Page 11: ...e load disconnect receptacle is the largest gray receptacle on the generator output panel To aid in determining how much load can be applied to the generator and how it should be distributed among the...

Page 12: ...he gearcase marked OIL LEVEL To refill oil see LUBRICATION in the MAINTENANCE section in this manual NOTE Either too little or too much oil can harm the equipment 3 Make sure the drive shaft tumbling...

Page 13: ...t should be checked each time you use the generator As a quick check you can plug in a trouble light and check for normal brightness 4 With engine and generator running smoothly switch on the electric...

Page 14: ...east once every twelve months or 150 hours of operation Change it more often if you use the generator in bad weather Use the following procedure to change generator gearcase oil 1 Remove gearcase brea...

Page 15: ...breather CLEANING INSPECTION Use a vacuum cleaner or dry low pressure compressed air regulated at 25 35 PSI to clean the generator periodically WARNING Do NOT clean the generator while it is running P...

Page 16: ...R 7 Shorted or open rotor 8 Shorted or open stator 1 Reset circuit breakers replace if defective 2 Disconnect the load Check voltage at receptacle cord set Check motors appliances and load leads for s...

Page 17: ...17 OPM 137 D WIRING DIAGRAM G1 G1 G2 G2 GND GND GND GND GND G2 G2 G2 G2 G1 G1 G1 N N N 120 240V SINGLE PHASE BACK VIEW...

Page 18: ...18 OPM 137 D N GND GND GND GND GND N N G3 G3 G2 G3 G2 G2 G2 G2 G1 G1 G1 G1 G1 120 208V 120 240V THREE PHASE BACK VIEW...

Page 19: ...19 OPM 137 D GND GND GND N N N N G3 G3 G2 G2 G1 G1 G1 G1 G1 277 480V THREE PHASE BACK VIEW...

Page 20: ...you may have other rights which vary from state to state Note Some states do not allow limitation on the duration of implied warranty and some states do not allow the exclusion or limitation of incid...

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