Wilorton Holding MK-C-10-BM SERIES Operation Manual Download Page 289

POMPE CENTRIFUGE / CENTRIFUGAL PUMP TMA-50-5/8 C/RA ITEM 

42

 

289

MK-C-10-BM-317.1/1-EM

Summary of Contents for MK-C-10-BM SERIES

Page 1: ...tor Washing Unit Model MK C 10 BM Wilorton Holding Inc Mail Address c o Fiam SA Mercurio Bldg 4th Floor P za Col Bernasconi nr 5 6830 Chiasso Switzerland T 41 0 91 695 1070 F 41 0 91 682 6672 Email in...

Page 2: ...MK C 10 BM 2 2 MK C 10 BM 317 1 1 EM...

Page 3: ...5 DIESEL ENGINE VM D703TEO F3S PAG 205 6 PUMP TMA 50 8 5 C RA PAG 287 7 JUNCTION BOX 00BBJBXA01 PAG 296 9 CONTROL PANEL BOARD CEP 461 PAG 306 10 MAGNETIC LEVEL TOR B PAG 315 11 HOSE REELS EP6030 23 2...

Page 4: ...1 TRUCK ASTRA HD 9 E64 42 6X4 4 MK C 10 BM 317 1 1 EM...

Page 5: ...SEE THE MANUAL OF THE TRUCK UNDER PASSENGER SEAT 5 MK C 10 BM 317 1 1 EM...

Page 6: ...2 CRANE PM 15523 6 MK C 10 BM 317 1 1 EM...

Page 7: ...for models PM 15521 PM 15522 PM 15522 LC PM 15523 PM 15523 LC PM 15524 PM 15524 LC PM 15525 INSTRUCTION AND WARNINGS Valid with the serial number Code number 4 150 915 Edition 02 2013 G 129 0001 Origi...

Page 8: ...devices 2 6 2 3 1 Momentum limiting device 2 6 2 3 2 Rotation locking and limiting device 2 6 2 3 3 Load support valves 2 7 2 3 4 Stabiliser valve 2 7 2 3 5 Emergency stop device 2 7 2 3 6 Load gauge...

Page 9: ...ls gauges located in the truck cab 6 3 6 2 Radio control 6 4 6 2 1 SCANRECO MINI radio control 6 4 6 2 2 HETRONIC radio control 6 8 6 2 3 Radio control operation check 6 12 6 2 4 Radio control stop du...

Page 10: ...ne destabilisation and circulation on the roads 6 33 6 9 1 Crane destabilisation 6 33 6 9 2 Circulation on the roads 6 33 6 10 Lock situations and manoeuvres permitted 6 34 6 10 1 Crane lock due to mo...

Page 11: ...acement 9 1 9 2 1 Connector block fuse replacement 9 1 9 2 2 Radio receiver fuse replacement 9 2 9 3 Filters replacement 9 3 9 3 1 Replacing the exhaust filter 9 3 9 3 2 Delivery filter replacement 9...

Page 12: ...nformity of the machine A 13 Register of the periodic technical inspections of the control and limiting devices A 14 EXTRAORDINARY MAINTENANCE check register A 19 CABLES AND CHAINS quarterly check reg...

Page 13: ...ontained herein is arranged in chapters in a sequential order according to subject matter The indexes both alphabetic or analytic allow the user to refer to the different subjects quickly and easily T...

Page 14: ...rocedures which if not com plied with exactly could cause slight injuries or damage to the machine Information This indicates useful and important information or proce dures 1 3 Symbology This indicat...

Page 15: ...e guards casings or panels removed Never use the machine without all the casings and guards in place 1 6 Disclaimer The manufacturer cannot be held responsible for any occur rence arising from the fol...

Page 16: ...ch there is a rotating column with a system of articulated arms at its end The crane is driven by hydraulic energy generated by a motor and a pump This crane series is available in vari ous models whi...

Page 17: ...nsion jack L2 2nd arm extension jack L3 3rd arm extension jack L4 4th arm extension jack L5 5th arm extension jack M1 Secondary arm M2 1st hydraulic extension arm M3 2nd hydraulic extension arm M4 3rd...

Page 18: ...2 TECHNICAL INFORMATION 01 GB A2 298BL 2 2 1 2 Basic crane LC main parts Key to the main parts basic crane LC Ref Part 15522 LC 15523 LC 15524 LC A Base B Stabiliser arm C Stabiliser jack D Rotation...

Page 19: ...n jack L3 2nd arm extension jack L4 3rd arm extension jack L5 4th arm extension jack M1 Cover M2 Secondary arm M3 1st hydraulic extension arm M4 2nd hydraulic extension arm M5 3rd hydraulic extension...

Page 20: ...es uproot trees and lift fixed loads It is forbidden to use the machine to lift people with the exception of cases in which the crane is fitted with a specially designed operator s platform approved b...

Page 21: ...he load nearer to the column axis are permit ted The momentum limiter does not relieve the operator of liability if the maximum loads allowed are intentionally exceed ed Information 2 3 2 Rotation loc...

Page 22: ...an be fitted on the outriggers A Lock out valve with cock B Lock out valve The valve locks the stabiliser jack in the position it is in at that precise mo ment in the event of a broken line or that th...

Page 23: ...active on this model The scales are subdivided into colou red sectors showing 1 green section loads within the val ues stated on the load diagrams 2 orange section load limit 3 red section load exceed...

Page 24: ...gger arms to the func tional control unit in order to ensure safe operation These detect when the outrigger jacks are resting properly on the ground These detect the extension of the outriggers if the...

Page 25: ...s profile when travelling on pub lic roads A Anti extension device for arm pack only on some LC versions B anti rotation device for crane C mechanical device to prevent the accidental extension of the...

Page 26: ...in the same position Hazards signs A1 Risk of electric shocks Always keep a safe distance from electricity lines A2 Risk from overhanging loads Take care not to walk or stand under overhanging loads A...

Page 27: ...n to both move around and stop in the crane s operating range B2 Prohibited use It is forbidden for unauthorised persons to use the machine B3 No water jets It is forbidden to use pressu rised water o...

Page 28: ...he side at which the crane rotation both clockwise and anti clockwise ends D5 Capacities diagram plate This shows the performance of the machine and accesso ry when present D6 Hoisting points plate In...

Page 29: ...x capacity plate This shows the maximum admissible load on the raised control post D13 Manoeuvre signal pla te Lower the protection before operating the machine D14 Manoeuvre signal pla te Lower the p...

Page 30: ...n detail The additional crossmember is only fitted when the crane s stabiliser jacks alone cannot guarantee the crane truck unit s stability General description 1 Crossbeam 2 Extendable stabiliser arm...

Page 31: ...e is automatic once the arms are retracted Locking devices for transit on roads Locking devices Stabiliser valve Alternatively two types of valve can be fitted on the outriggers A Lock out valve with...

Page 32: ...C C 2 5 5 TECHNICAL INFORMATION 01 GB A2 298BL 2 Manual extensions on basic machine 2 5 2 Manual extensions Pos Model basic machine Weight kg lbs 15521 15522 15523 15524 15525 A 65 143 B 40 88 C 35 77...

Page 33: ...lly during its extension WARNING The device is not scaled to withstand hoisting loads therefore each exten sion must be locked in position ex tended or retracted with the relative safety pin Manual ex...

Page 34: ...ection device B rear fall protection device They prevent the operator from falling from the raised control station 2 5 3 Raised control station WARNING Always respect the maximum load capacity of the...

Page 35: ...ich the load lifting cable is wound At the end of the last extendable arm there is a lifting tackle fitted A Manufacturer details B Winch model C Identification code D Serial number E Year of manufact...

Page 36: ...um b the lower block reaches the up per stroke limit B Downwards stroke limit This stops the load s downwards stroke to prevent the cable around the drum being completely un wound The operator shall b...

Page 37: ...um cable pull load last layer kN 19 5 lbs 4384 Maximum cable pull load first layer kN 24 lbs 5395 Maximum cable speed m min 30 ft min 170 Mass without cable kg 79 lbs 174 Mass with cable kg 102 lbs 22...

Page 38: ...ore the arm is extended In order not to damage the machine avoid contact between upper block and the arms when the latter are vertically tilted CAUTION During the winding unwinding operations check th...

Page 39: ...composed of a system of pulleys located at the end of the last arm A Builder B Tackle type C Serial number D Code Tackle types for each crane A Arm B Upper block C Counterweight D Complete tackle for...

Page 40: ...ll the machine s components subject to the European di rectives 95 54 CEE and subsequent modifications and 2004 108 CE on electromagnetic compatibility conform to the aforesaid directives 2 6 Noise le...

Page 41: ...that no oil leaks are present 3 1 Safety regulations To operate the crane in the vicinity of power lines always refer to your supe riors or the competent authority for spe cial instructions Obtain cle...

Page 42: ...res or use suitable accesso ries provided for this purpose such as remote controls raised seat raised control station WARNING Do not remove the lead seals on the valves Cordon off the work area to pre...

Page 43: ...n poor visibili ty conditions The operator must always have a perfect view of the work area Use short harnesses and operate the levers smoothly and gently to prevent the load swinging dangerously WARN...

Page 44: ...ot trees or lift fixed loads Make sure the loads are less than those indicated on the diagrams in relation to the outreach WARNING Before driving the vehicle ensure all the lock devices are engaged WA...

Page 45: ...LF 3 Neverswingtheloadtoplaceitbeyond the permitted outreach indicated in the load diagram HAZARD WARNING Never drag loads lift them upwards WARNING In the presence of objects obstruct ing the crane s...

Page 46: ...to operate the crane whenthewindreachesaspeedof10 8 m s grade 6 on the Beaufort scale HAZARD WARNING When fitting and removing the acces sories lockpins useequipmentmade of soft materials to prevent t...

Page 47: ...5 Fresh breeze from 8 0 to 10 7 from 29 to 38 Small broadleaves begin to wave from 19 to 25 slight foam appears on lakes 6 Strong breeze from 10 8 to 13 8 from 39 to 49 Poles move greatly whistling a...

Page 48: ...e operator must not engage in any other activity which may distract him while operating the crane operate the machine in a state of drunkenness or when under the in fluence of drugs which may reduce e...

Page 49: ...ion of the crane Ifthecraneisusedwithoutthelocking devices e g woodenbeams threaded bars tie rods screws pins etc the machine may overturn They type of packing must be chosen according to the means of...

Page 50: ...e machine will be different each time When lifting from above pay attention to the crane swinging movement as the lifting point is never perfectly barycentric PM cranes are fitted with locking devic e...

Page 51: ...with no condensation 4 3 Fitting The installation of the crane on the vehicle and the inspections following installation required by the local regulations in force in each country must be carried out...

Page 52: ...utlined below 1 According to its weight harness the extension with suitable lifting means and rest it on a stable surface 2 Slide out the arms and insert the extension and so the pin holes are aligned...

Page 53: ...UN01 0486FC 4 5 1 4 5 HANDLING LIFTING AND FITTING 01 GB A4 299BL 4 4 5 Fitting the hook Assembly type The hook can only be fitted on the last extension ex tended WARNING 53 MK C 10 BM 317 1 1 EM...

Page 54: ...6 1 4 6 4 6 Tackle installation 4 6 1 Fitting the tackle on the crane Fit the pulley A to support the cable if there are long sections between the winch and the block A driving pulley Assembly sequen...

Page 55: ...5 1 INFORMATION ABOUT ADJUSTMENTS 01 GB A5 196LF 5 5 Information about adjustments All adjustments must be performed by an authorised workshop 55 MK C 10 BM 317 1 1 EM...

Page 56: ...ctivation Crane activation Stabilisers Stabiliser jack extension Stabiliser jack retraction Column Clockwise rotation Anti clockwise rotation Main arm Lowering Lifting Secondary arm Lowering Lifting A...

Page 57: ...Rotator Clockwise rotation Anti clockwise rotation Grab Grab opening Grab closing Winch Lower winch cable Lift winch cable Jib arms winch with multiple activate device Jib lifting Winch lowering Jib l...

Page 58: ...n the correct resting position The buzzer will sound when the signal lights light up D Signal light When lit this shows that the crane is not in the correct resting position The buzzer will sound when...

Page 59: ...range including obstacles 100 m ft 328 Protection grade IP65 The radio control is composed of a portable transmitter unit for the operator and a receiver unit installed on board the ma chine 6 2 1 SCA...

Page 60: ...27 5 474 632 5 474 630 5 474 628 5 474 631 5 474 629 UN01 2699AH A B 6 2 1 USAGE INSTRUCTIONS 01 GB A6 300BL 6 A Switching on the transmitter unit The button has two functions I radio control ON II bu...

Page 61: ...accessories G Indicator light Green When on it indicates the different func tioning speeds of the crane see speed switch H Indicator light Red When on it indicates that the transmit ter unit is switc...

Page 62: ...alised personnel N DV signal light This indicates the state of operation of the wireless control P Status signal light This indicates the state of operation of the wireless control Signal light signal...

Page 63: ...olts Stylus miniature type alkaline 2x1 5 Volts or 3x1 5 Volts Working range including obstacles 100 m ft 328 Protection grade IP65 Information Use alkaline batteries only The power supplied by zinc c...

Page 64: ...gnal light fitting only Not active B Signal light fitting only Not active C Control commutation switch Not active D Switch RPM RPM Flick the switch to vary the engine rpm of the vehicle E Speed F3 fun...

Page 65: ...trol enable The button has two functions 1 enables the radio control operation 2 sounds to alert the operator that the radio control is switched on N On switch O Transmitter unit is switched off I Tra...

Page 66: ...abled 1 Receiver unit powered correctly Radio signal present but radio control not yet active 2 Emergency stop button pressed on transmitter unit 3 Warning message insufficient radio signal reception...

Page 67: ...rgency stop button move the levers on the radio control in both directions and check that no crane manoeuvres are possible Rotate the button to restore normal crane opera tion 6 2 5 Radio control main...

Page 68: ...he Power Tronic Advance control panel can perform small manoeuvres near the column axis for example opening and closing the crane even when the outrigger jacks are not resting on the ground Informatio...

Page 69: ...ctor A 200 but without the possibility of rotation in sector B 160 fig 6 3 2 3 With a nominal capacity in sector A 200 and a reduction in capaci ty in sector B 160 fig 6 3 2 nominal capacity max load...

Page 70: ...tion see Capacity diagram The sector B can be disabled according to the type of equipment With a crane behind the truck bed in some cases the same load capacity of the sector A can be applied to secto...

Page 71: ...ases the same load capacity of the sector A can be applied to sector B Fig 1 outriggers arms fully extended This device makes it possible to work with 3 sectors A B C Sector A rated load capacity outr...

Page 72: ...load capacity where only the outrigger jacks are resting correctly on the ground fig 4 Sector B reduced load capacity outrigger jacks resting correctly on the ground Sector C reduced load capacity ou...

Page 73: ...6 3 8 6 3 9 3 4 PM01 1253SL A B 120 160 A B 120 160 C 80 C 80 PM01 1254SL B 160 A B 40 160 C 80 C 80 C 80 C 80 A 40 6 18 Fig 3 4 outriggers arms not fully ex tended 73 MK C 10 BM 317 1 1 EM...

Page 74: ...the right side and the left side and also differentiating the position of the outriggers arms in two intervals Sector A rated load capacity outriggers arms fully extended and outrigger jacks resting c...

Page 75: ...C 80 C 80 C 80 C 80 D D D D 6 20 Fig 3 4 outriggers arms not fully extended Sector D reduced load capacity outrigger jacks resting correctly on the ground and both outriggers arms with an extension of...

Page 76: ...ifferentiating the right side and the left side and also differentiating the posi tion of the outriggers arms in 4 intervals for the crane and 3 intervals for the sup plementary crossmember Sector A r...

Page 77: ...4 75 99 C2 C3 C4 C4 5 100 C2 C3 C4 A Stabilisation combinations between the crane and the supplementary crossmember sector width given by the extension of the supplementary crossmember outriggers arm...

Page 78: ...g checks if the user operates from the raised control station the sector X is not accessible if the user operates from the ground the sector X is accessible If the user operates from the ground and th...

Page 79: ...unloading the weight of the vehicle from the sus pension without lifting the wheels off the ground as this would cancel out the elastic effect of the suspension causing it to tip over Check the correc...

Page 80: ...outrigger on the ground 7 Close the cock D 8 Repeat the operations for each sta biliser Information In cold climates allow the pump to run for a few minutes before manoeuvring the crane to ensure the...

Page 81: ...the crane right stabi liser jack B3 retraction of the crane right stabi liser arm B4 extension of the crane right stabi liser arm B5 retraction of the supplementary crossbeam right stabiliser jack B6...

Page 82: ...lever to pressurise jack B 5 Slide out pin A and pin C 6 Use the outrigger jack extension lever to rotate the outrigger jack downwards 7 Complete the rotation of the outrig ger jack manually and slide...

Page 83: ...C and lock it with the safety lock pin 8 Retract the outrigger arm fully 6 5 Working position of the crane Before moving the crane carefully read the section on Safety and the stabilisation instructio...

Page 84: ...the crane open and unloaded 1 Press the emergency button 2 Move the control levers in both di rections and check that no crane manoeuvres are possible 3 Turn the button to reset the crane functioning...

Page 85: ...he check with the crane open and without a load 1 Turn the crane clockwise and anti clockwise to check that the device prevents the rotation of the crane into sector B Carry out the test starting from...

Page 86: ...the full power of the crane work as follows Zone A move mainly the main jack Zone B use mainly the secondary jack and the arm extension jacks Lifting the load Maximum lifting capacity is achieved wit...

Page 87: ...on the column and base 4 Close the secondary jack 5 Close the main jack making sure that the main arm of the crane fits into the special anti rotation sup ports In the LC version check that the arms...

Page 88: ...aining in addition to a extreme awareness of the responsibility it entails which is why only suitably trained and authorised persons may drive the machine Circulation on the road network is only permi...

Page 89: ...on Only carry out the manoeuvres that move the load towards the column in order to place the load on the ground HAZARD 4 Set the load down on the ground and close the crane up into the rest ing positi...

Page 90: ...cut off pro ceed as follows 1 Remove the seals from the momen tum limiter shut off device 2 Tighten the screw A fully 3 Set the load down on the ground and close the crane up into the rest ing positi...

Page 91: ...mitterpinis workingandthatitismountedontothe extension that you wish to use Always select the number relating to the extension in use During movement of the load do not for any reason change the numbe...

Page 92: ...he load preset for the extension in use has been exceeded E Measurement unit selection button F Signal lights they signal which measurement unit is shown on the display kg or lbs G Signal lights they...

Page 93: ...permitted With the load on the ground the alarm stops and it is possible to start work again WARNING If all the commands are inhibited press button A until a flashing dash appears on the display B in...

Page 94: ...casing upside down and unscrew the four fixing screws of the circuit board 3 Remove the connector that con nects the board and replace the battery pack Replacing the battery Information Do not use li...

Page 95: ...ours 1 year Para Pipes and hoses Check 7 2 Hosing guard Check integrity 7 3 Connections Check for leaks 7 4 Plates Check integrity 2 4 Hook Check 3 1 Hydraulic oil Check 7 5 Control and limiting devic...

Page 96: ...Check replacement Check contamination Control and limiting devices Check Supplementary crossmembers Nut and bolt tightness test Structure Inspection Sliding blocks Replacement Valves Calibration Manua...

Page 97: ...ction A which is supplied with an airtight washer can only eliminated by replacing the con nection 7 5 Checking the hydraulic oil level Information Carry out the check with the crane in the resting po...

Page 98: ...in the appendix of this manual The cable must be carefully ex amined for any wear which could alter its technical features The cable must be replaced when the quantity of the broken wires in a sectio...

Page 99: ...blocks A At an authorised service centre have the sliding blocks replaced when the wings B are less than 4 mm 0 157 7 13 Checking the supplementary crossmember Check visually that the outrigger jacks...

Page 100: ...on of the crane arms and stabilisers For the lubricant characteristics see para Oils and lubricants After having carried out the lubrication carry out some arm extension manoeuvres without a load in o...

Page 101: ...f the pipes and hoses 6 check and replace any damaged components 7 check the correct functioning of the controls and visual indicators 8 check that all the control and limit ing devices work properly...

Page 102: ...the first time the system is filled Oil working temperature 30 140 C 22 F 284 F Lubricant AGIP 1 MOBIL SHELL TOTAL ESSO Hydraulic oil OSO 32 DTE OIL 24 TELLUS OIL 32 AZOLLA ZS 32 NUTO H 32 Grease GREA...

Page 103: ...UN01 2258ED 7 21 1 7 9 MAINTENANCE 01 GB A7 301BL 7 7 21 Greasing and lubrication diagrams 100 hours 10 hours 103 MK C 10 BM 317 1 1 EM...

Page 104: ...7 10 Symbols key Hydraulic oil Grease Grease 104 MK C 10 BM 317 1 1 EM...

Page 105: ...tioning Low temperature of hydraulic oil There may be a lever switch for a dump body located on the latter Radio control malfunctioning Release the emergency stop buttons See Block situation and manoe...

Page 106: ...and or distributor system malfunctioning Inefficient pump Have the valve checked and or replaced by an authorized repair workshop Have the seals inside the cylinder replaced by an authorised repair w...

Page 107: ...ical the control cable is obstructed Sliding pads insufficiently lubricated Sliding pads too worn Insufficient hydraulic oil Interrupted fuses P T O relay malfunctioning Check the pressure of the air...

Page 108: ...ion device malfunctioning Exchanger electrical connections cut off Fan motor not working Replace the fuse see para Fuse replacement Consult an authorised workshop Recharge the battery Connect via cabl...

Page 109: ...errupted fuse remove the cause of its blowing up Replace the blown fuse with a new one having the same characteristics 9 2 1 Connector block fuse replacement Remove the cap A and replace the interrupt...

Page 110: ...2 9 2 9 2 2 Radio receiver fuse re placement Remove the cap A and replace the in terrupted fuse with a 10 A new one Pos Protected circuit Amp re F1 Main circuit 15 F2 Heat exchanger circuit 20 110 MK...

Page 111: ...surfaces of the filter 2 unscrew the screws on cover A 3 remove the spring B and the filtering cartridge C 4 check the condition of the washers D and E if they are damaged replace them To reassemble...

Page 112: ...2 5 730 4 1 1245 2210 7 3 XL 19 8 STD HYD 18 7 STD MAN 16 9 XL 6000 STD HYD 5500 STD MAN 5500 8 195 6 150 9 230 9 200 1 295 B 3 4 1020 1 310 15521 15522 15523 15524 15525 ENCLOSURES 01 GB AA 304BL En...

Page 113: ...5 188 022_ing LC machine Standard machine A 2 Overall dimensions standard machine and LC machine 113 MK C 10 BM 317 1 1 EM...

Page 114: ...orque kNm 16 0 ft lbs 11800 Weight of standard crane without oil tank kg 1770 lbs 3905 Weight of LC crane without oil tank kg lbs Maximum power absorbed by the hydraulic pump kW 16 7 HP 22 Maximum for...

Page 115: ...Nominal capacity at fixed hook Nominal capacity at mobile hook Maximum capacity from horizontal to vertical Note the performances stated are obtained with the main arm inclined to 27 LC version capaci...

Page 116: ...Nm 16 0 ft lbs 11800 Weight of standard crane without oil tank kg 1880 lbs 4145 Weight of LC crane without oil tank kg 2030 lbs 4480 Maximum power absorbed by the hydraulic pump kW 16 7 HP 22 Maximum...

Page 117: ...C LC version capacity Nominal capacity at fixed hook Nominal capacity at mobile hook Maximum capacity from horizontal to vertical Note the performances stated are obtained with the main arm inclined t...

Page 118: ...on torque kNm 16 0 ft lbs 11800 Weight of standard crane without oil tank kg 1990 lbs 4390 Weight of LC crane without oil tank kg 2140 lbs 4720 Maximum power absorbed by the hydraulic pump kW 16 7 HP...

Page 119: ...4 ft 45 7 ft 51 10 ft A 8 Capacities diagram PM 15523 PM 15523 LC LC version capacity Nominal capacity at fixed hook Nominal capacity at mobile hook Maximum capacity from horizontal to vertical Note t...

Page 120: ...on torque kNm 16 0 ft lbs 11800 Weight of standard crane without oil tank kg 2080 lbs 4590 Weight of LC crane without oil tank kg 2230 lbs 4920 Maximum power absorbed by the hydraulic pump kW 16 7 HP...

Page 121: ...45 11 ft 52 2 ft A 10 Capacities diagram PM 15524 PM 15524 LC LC version capacity Nominal capacity at fixed hook Nominal capacity at mobile hook Maximum capacity from horizontal to vertical Note the...

Page 122: ...00 Rotation torque kNm 16 0 ft lbs 11800 Weight of standard crane without oil tank kg 2180 lbs 4810 Weight of LC crane without oil tank kg lbs Maximum power absorbed by the hydraulic pump kW 16 7 HP 2...

Page 123: ...ft A 12 Capacities diagram PM 15525 PM 15525 LC LC version capacity Nominal capacity at fixed hook Nominal capacity at mobile hook Maximum capacity from horizontal to vertical Note the performances s...

Page 124: ...f Model g Serial number UN01 2642AG San Cesario s P l ___ ___ ___ _____ ___________ a e b f g d c Via Verdi 22 41018 San Cesario sul Panaro MO Italia PM Group S p A Declares that the loader crane Equ...

Page 125: ...iting devices Device inspected Kind of inspection performed Inspection result Date Date of next inspection Name businnes name and signature of the person responsible for inspection Crane model Serial...

Page 126: ...RES 01 GB AA 304BL Device inspected Kind of inspection performed Inspection result Date Date of next inspection Name businnes name and signature of the person responsible for inspection 126 MK C 10 BM...

Page 127: ...A 16 Device inspected Kind of inspection performed Inspection result Date Date of next inspection Name businnes name and signature of the person responsible for inspection 127 MK C 10 BM 317 1 1 EM...

Page 128: ...RES 01 GB AA 304BL Device inspected Kind of inspection performed Inspection result Date Date of next inspection Name businnes name and signature of the person responsible for inspection 128 MK C 10 BM...

Page 129: ...A 18 Device inspected Kind of inspection performed Inspection result Date Date of next inspection Name businnes name and signature of the person responsible for inspection 129 MK C 10 BM 317 1 1 EM...

Page 130: ...Actual hours of work hour meter Servicing date Stamp and signature of authorised service centre EXTRAORDINARY MAINTENANCE check register NB after servicing make sure that this register has been corre...

Page 131: ...eplaced Actual hours of work hour meter Servicing date Stamp and signature of authorised service centre NB after servicing make sure that this register has been correctly filled in and stamped by the...

Page 132: ...nd or parts replaced Actual hours of work hour meter Servicing date Stamp and signature of authorised service centre NB after servicing make sure that this register has been correctly filled in and st...

Page 133: ...eplaced Actual hours of work hour meter Servicing date Stamp and signature of authorised service centre NB after servicing make sure that this register has been correctly filled in and stamped by the...

Page 134: ...nd or parts replaced Actual hours of work hour meter Servicing date Stamp and signature of authorised service centre NB after servicing make sure that this register has been correctly filled in and st...

Page 135: ...eplaced Actual hours of work hour meter Servicing date Stamp and signature of authorised service centre NB after servicing make sure that this register has been correctly filled in and stamped by the...

Page 136: ...A 25 ENCLOSURES 01 GB AA 304BL Conditions Inspector s observations Inspection date Inspector s signature CABLES AND CHAINS quarterly check register 136 MK C 10 BM 317 1 1 EM...

Page 137: ...A 26 Conditions Inspector s observations Inspection date Inspector s signature 137 MK C 10 BM 317 1 1 EM...

Page 138: ...A 27 ENCLOSURES 01 GB AA 304BL Conditions Inspector s observations Inspection date Inspector s signature 138 MK C 10 BM 317 1 1 EM...

Page 139: ...A 28 Conditions Inspector s observations Inspection date Inspector s signature 139 MK C 10 BM 317 1 1 EM...

Page 140: ...A 29 ENCLOSURES 01 GB AA 304BL NOTES 140 MK C 10 BM 317 1 1 EM...

Page 141: ...ol and limiting devices stamp signature At 2000 hours Hydraulic oil replacement Structural inspection Valves calibration Manual extension adjustments Reduction gears oil replacement Inspection of cont...

Page 142: ...signature At 3000 hours Hydraulic oil replacement Structural inspection Valves calibration Manual extension adjustments Reduction gears oil replacement Inspection of control and limiting devices stamp...

Page 143: ...ts stamp signature At 6000 hours Hydraulic oil replacement Structural inspection Valves calibration Manual extension adjustments Reduction gears oil replacement Inspection of control and limiting devi...

Page 144: ...ent stamp signature At hours stamp signature At 8000 hours Hydraulic oil replacement Structural inspection Valves calibration Manual extension adjustments Reduction gears oil replacement Inspection of...

Page 145: ...aulic system 7 3 Checking the anchorage stay rods 7 5 Checking the condition of the hoses 7 2 Checking the efficiency of the control and limiting devices 6 29 Checking the emergency stop button 6 29 C...

Page 146: ...elivery filter replacement 9 3 Description of the crane 2 1 Designated use 2 5 Disclaimer 1 3 E Electric power failure 6 35 Electrical and mechanical rotation control devices 6 14 Electromagnetic comp...

Page 147: ...ing the crane with a hook 4 2 Load gauge 2 8 Load support valves 2 7 Lock situations and manoeuvres permitted 6 34 Locking devices 4 2 Locking devices for transit on the roads 2 10 Long periods of mac...

Page 148: ...eceiver fuse replacement 9 2 Raised control station 2 19 Raised control station control device 6 23 Register of the periodic technical inspections of the control and limiting devices A 14 Regular chec...

Page 149: ...PE 3 6 17 Stabilisation control device TYPE 4 6 19 Stabilisation control device TYPE 5 6 21 Stabilisation controller 2 9 Stabilisation controls 6 25 Stabilisation procedure 6 24 Stabiliser valve 2 7 S...

Page 150: ...3 REMOTE CONTROLLER RC400 150 MK C 10 BM 317 1 1 EM...

Page 151: ...0 1 2 3 4 5 6 3 7 8 1 9 1 5 8 6 5 1 3 9 7 2 7 8 1 9 1 5 9 151 MK C 10 BM 317 1 1 EM...

Page 152: ...3 6 O1 23 2 4 1 4273 125 F 6 6 0 4 E 3 5 5 4 25 3 3 12 C P Q IR8 S 9H 6 9 424 2 1 3 12 9 M 27 3 125 1 3 04 1 3 40123 1 2 3 9 M 27 3 125123 0404 23 2 3 9 T124 2 3 1 2 5 5 3 4 6 L H 9H 8 8 9 8 9H P 424...

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Page 156: ...61 53 58 55 8 1 91 917 16 2 1671 6 A 7 2 65 8 1 HIJ HK K 8 362 7 16 D 2 567 36 7A 7 62 1665 2 7 162 58 1 6 91 917 16 5 52 71L 68 3 2 5 2 1671 5 0 7 82 1 5 2 1671 8 6 14 7 168 C 55 5 52 7 16 6 A 7 2 6...

Page 157: ...3 53 554 679 18 4 7 2 2 4 53 3 891917 2 16 67 54 92 6 357 367 1 7 5L 51914 2 7 2 1 65 3 2 8 5 8 3 M 75 7E 4 6N 4 E 67 5M 8 3 52 1 671 362 7 4 3 5 4 7 1 93 362 7 2 16 6 2 2 62 3 2 44572 7 5 84 7 19 415...

Page 158: ...5 2 17 5 7 7 582 9 2 7 8 7 1 1 107 52 1671 36 72 6617 5 2 7 7 5 2 3 4 5 7 7 582 9 2 7 8 6 1 95 7 16 951 14 62 5 5 32 5 65 75 45 82 1 2 16 7 16 24 5 7 7 58 37 1 4 7 2 82 5 3 6 195 7 16 82 5 2 1671 2 3...

Page 159: ...5 55 5L 0 1 1 55 67 0 12 665 7 1 2 7 2 5 7 2556 895 6 7 37 7 16 6 5J3562 5 M N F E O P2 65 2 12 671032 5 6 37 1 4 7 2 15 J35 62 84 6 5 45 677 17 5 Q 8 7 54 656011 R4 K 6 7 5 1505 2 501 362 7 16S2 97...

Page 160: ...3 3 1 21 96534 7 1 29 9 4 2 362 7 1 16 7 49 5 12 2 362 7 1 16 A7 1991 6 63 7 7 1 6 127 545 1 2 5B 417 157 17 7 5 555 55 94 4 1 6 5 2 6 5C 15 5 5 4 2 362 7 1 1 62 6 1 6 4 2 1 5 7D 7 634 E 7 4 2 362 7 1...

Page 161: ...50 1 7 2 7 17 53 7 7 11 207 5 7 1 91232 58 9 0 7 5 5 6 162 5 6 A 1 0 4 57 8 5 0 160 57 367 18 9 0 7 55 6 2 616 8 54 253 4 3 4 6153 5 550 53 67 5 B 51910 7 160 567 5 5 56C D03 0 6 6 7 5 21E 0 95 523 4...

Page 162: ...752 2 5 2 7 5 195 7 6 7 45 T9913 4 7 5 8 1 U 13795 2 5 V5 7 1 W 1 TEX W Y 65 9Z 4W Z 1 R 1 8 7 137 W 7 7 7 589 2 R V5 7 1 W 1 TEX W 18 7 7 2 R 9Z S4W Z 1 R 1 8 7 137 W 7 7 7 589 2 R V5 7 1 W 1 X BX W...

Page 163: ...91 7 8 550 61571 7 56 5 62 1 4 6 1 7 57 60 5 67 0 62 1665 2 7 16117 52 567 36 72 67 551 15 5 4 253 7 137 0 A112 4 5 5 2 567 36 7 025 552 1 1 0 399 8 1 7 5 011BC B D0 4 B 7 E53 7 65 7 5 1362 55 01650 7...

Page 164: ...95 7 H 6 91 917 H 1 6 4 C 362 7 H 16D 03494 5GH5 M F49559 D N172 H2 3H 7911C A OP8 OJ JGH5 5M LF49559 D N172 H2 3H 7911C A 5 3 7 H 16D H 6 D 61 7 51 Q 4 9 O7 N5 391 645 R35D 7 A 73 5672 16D 3497 H 16...

Page 165: ...63 0155 52 55 2 16652 7 3 162 5245 95 643 6 167 15 5 52 647 1556 7 5 7 362 7 3 162 32 5 489 6 3 35 8 656 49 517 2 55 3 77 15 0 67 12 2 5 5 2 5 3 22 11 68 3 35 8 656 49 517 2 55 3 77 15 0 67 12 2 5 5 2...

Page 166: ...7 36 7 785 55 8C 7 413795D 41367 5 82 57 E7 455 67 7 55 77 716 8 8 7 587 15 6 1 1C7 455 67 732 7 167 5 65 62 4 97 5 F1 F5 67 4 74 63 G9 5 7 H 68 IEB 67 7 7 165 67 732 7 167D9 55 J 7 7 7 54 8 5 67 732...

Page 167: ...74168 7 1 9 H 0 6M 1 41N3 5 399 8 H9 H 0 6M 1 41N3 5 399 8 9 0 6M 1 5 3 7 5N 399 8 H9 0 6M 1 5 3 7 5N 399 8 9 P FG0 H9 P FG0 9 O 3 74168 7 1 H9 Q O 3 74168 7 1 5S TUIV0 K L 2L W 2L 5X TU V0 K L 2L W 2...

Page 168: ...A Q GH0 I RQ GH0 7T UVJWX L M 4M Y 4M 7Z UV WX L M 4M Y 4M 9 661 05 29 97 9 16 9 661 05 29 97 9 16 09 9 7 137 937 C 6B C 9 6 09 9 7 137 937 C 09 9 7 137 937 C I 09 9 7 137 937 C I I 09 9 7 137 937 C R...

Page 169: ...7 1 97 362 7 8 16435 7 55 38 7 8 6 12 7 5 6 5 5 8 8 2 2 55 5 8 5 A C57 15195 7 8 166 8 55 7 7 5 D7 45 85 435 7 6 8 67 14 6 7 5 1 E 1F 55 1377 45 5 7 1 96 7 362 7 8 1 6 6 6 8 7 5 6 12 7 8 16 A G 655 7...

Page 170: ...7 5 1 2 72 6 52 6 5 04 I 77 5 7 7 582 9 2 7 8 7 1 1 117 52 1671 36 72 6617 5 2 7 7 5 04 B 5 7 7 582 9 2 7 8 601 95 7 16 957 14 62 5 5032 50 65C 75 45 82 1 0 2 160 7 16 4 5 7 7 58 37 1 4 7 2 82 5003 6...

Page 171: ...63 01 2 3 48 95 55 6 78 9 7 7 58 7148 6 61 7 5 05 58 7 08 456A 8 16AB C 9C 0D EF C F C G44 H 5 A A H F I4 8 5677 5 495 7 356 B 55 A 8 3A 6 J 6 K 56 58 7 D L M 57 1N F M 5J 991C L O M K7 17 16 NEEF M K...

Page 172: ...6 7 68 7 57 552 1 7 6 118 6 5917 52 7 5 7 68 7 49 752 78 36 7 57 6 7 5 495 7 35 7 7 7 168 H I95 7 7 6 4 7 5677 5 495 7 356 7 8 JK7 16 LM J 6 K 372 13 56 1 95 5 956 7 6 167 55 7 7 588 952 7 7 2 7 7 16...

Page 173: ...9 0 6 2 7 1 167 5 7 7 582 5B C 5 9 0 8 91 75 D 6 2 7 5 399 89175 C E55 69 0 8 2 6 7 7 3 6 6 DF 7 7 58 2 6 8 7 52 5 6 72 541 5 C E55 69 0 8 2 6 7 7 3 2 167 6313 8 DF 7 7 58 2 5 8 7 52 5 67 2 52 541 5 G...

Page 174: ...5F 7 56 6 G 3 5 H 7 7 582 C 5 2 3 5 672 1 6 3497 16 B 7 C137 7 7 589 2 I J7 K 4D H 7 7 582 C 5 2 3 5 672 1 6 3497 16 B 7 C 7 7 589 2 I J7 K7 4D L5 C7 M N6 I 0 456 16 O LF PF 0Q N F RNF 44 S 9 S 7 D4 5...

Page 175: ...9 7 5 H 03 6 1 95 716 8 J1 7 6 7 37 5 7 62 5 14 7 752 657 1 5 5 7 1 57 11 581 7 751 95 716 S136 37 71 5 95 16 4 8 587 767 75 2 65U 81J6 5 H V5 8 57 7 7 7 1 567 12 1658 1 15 74 5 1 5 1881J 5 H 5 5 5 4...

Page 176: ...7 52 65 61167 52 1671 36 7 3 3 0 51 95 7 1 6J01 6652 77 52 1671 2 5 575 567 52 1 671 36 7 617 5 2 567 36 7 P 2 65Q 3 R3 1 11 95 7 16J 2 5 65 82 5 1 7 7 58 67 52 1671 36 7 N 7 7 58 1 153 3 5 617 5 5 1H...

Page 177: ...7 5 14 1 7 85 5 O394567 A 5A91 5 399 82 5 P Q 6 R S 52 1 67 2 7 7 85TU2 5 2 167 2 743 7 5 2 16652 7 5 A V W1 J 0 I F G1 L B852 567 36743 7 541367 5 6 2 2 1 62 5 7 87 85 52 1 4456 716 56 5 1 P 55 35 A...

Page 178: ...12 7 5 6 5 5 91 5 6 67 566 25 565 6 3 1 36 5 8 5 1 5 2 7 2 16 5 8 49 1 52 597 16 65 7 56 67 566 53916 5 A35 7 9 B 5 67 5 66 9 643 761 77 132 6845 7 1 5 2 7 9 B 52 567 36 7 13 541367 5 6 7 16 5 5 12 7...

Page 179: ...4 6 34 258 13 2 52 168 3 7 52 57 15 7 7 5497 4 6 7 1 8 8 54 57 52 56 4 7 1 7 5 8 56 4 8617 5 28 99 4 527 17 5 5 88 1 66 4 67 594 2 7 359 58 357 1 22 7 565 8 4 8 7 67 5 8 58 34 7 56 7 1 5 5 2 71 64 2 9...

Page 180: ...7 13 7 7 7 756 35 11 5 52 357 52 5 7 7 5 7 91 4 35 5 4 65 35 5 7 9 99 8 5 5 1 6167 59 2 7 35 15 5 91 5 457 6 2 7 5 1 5 75 3 7 99 8 5 5 67 52 7 5 167 52 1 665 2 7 1 9 1 7 1 7 7 6 7 5 6 5 52 1665 2 7 1...

Page 181: ...2 167 2 7 5 G H 252 75 8 957 6 C5 634 5 1675 5 7 5 8 7 5 4 17 5 I1671 J6 7 6 I5 67 J6 7 5 15 7 37 1 1 C2 65 2 1DEFC 5 56F 2 1 67 2 7 5 K L M1 5 1 3 2 34 5 B N3 5 O P3 5 3 Q 1 5 C7 7 3 6 4 6 2 7 16 2...

Page 182: ...6 32 7 5 L 685 15 136 595 5 5 67 5 8 65 1 2 1 535 4 6 896 70 6 3M M 5 5 14 6 Y 44 6 2 57 4 6 41 3671 7 4 455 L7 15634 5 1 7 4 455 5955 567 5 2 57 4 65 1A R Q I Z 6 55Y 18 5 7 4 2 791 5 4 7 4 16Z617 4...

Page 183: ...5 13 414 7 558 90 7 618 900 D 3 4 362 7 2 16 0 8 0 7 5 4 0 51 3 13 2 612 2 7 57 553 4 1 1 2 6 168 90KLM NOP QRSR Q T 3 6567 762 7 3 2 0 3 2 60 7 6184115 NOP QRSR Q U T 3 6567 762 7 3 2 0 3 2 61 95 7 2...

Page 184: ...5 57 45 0 7 7 55 1 02 160 55 0 17 7 5 1 6 51 177 10 7 6 841 5 C 7 7 55 1 02 1 60 55 5 1 7 55 1 2 1 50 5 3562 5 52 167 635 367 0 399 891 5 0 0 2 1 6652 7 5 5 D5 1 0 715 5 1 2 1 5 0 6 7 5 45 6 6 E F G...

Page 185: ...8 8 7 54I1G4 63 8 B J E 5EIJ 7 97 958 8 8 7 54J 6 OPQOR41 L5 H 6 2 58 IJ 7 2 9B J 67 1S TUVWXUS918 J 7 J 16 2 952 G B 6L 5J N 891I7 95 567 Q6J 7 8 R Y08 6LL13 5B ZA 8 5 4567R Y0LJ 8 9 8 B J 6LJ 2 7 5...

Page 186: ...91 44 6 4 4 2 7 16164 61 53 52 2 2 7 5 7 2 4 4 5 3 6 1 95 7 16 12 5 1 6 65 7 91 44 6 4 4 2 7 16 54 54 614 7 25917 52 1671 36 7 7 1 44 6 49 5 6 15 6175 3 57 1 1 4 4 6 734567 7 1252 1 671 8 7 5 44 4 6 3...

Page 187: ...455 17 5J1671 K66 7 T 7 36 7 N 6 6 55 95 96 65 7 517 5 5 9162 5558B 7 5 2 16877 12 16 64 7 5 77 55 6 7 547 155 5 55 681652 1 5 2 7 8 P 68 17 55 55 97 6 6 7 555 8 8 13437 7 5 7 7 7 14 6 7 54 H 6 6 M19...

Page 188: ...4 BASKET 2VE 188 MK C 10 BM 317 1 1 EM...

Page 189: ...OPERATING AND MAINTENANCE INSTRUCTIONS W Wo or rk ki in ng g P Pl la at tf fo or rm m B Ba as sk ke et t 189 MK C 10 BM 317 1 1 EM...

Page 190: ...y 2 Machine description 2 1 Technical features and dimensions 3 Conditions of use 4 Operational Safety Regulations 4 1 Dangers 5 Instruction 5 1 Qualified Personnel 5 2 Instruction for transport 5 3 I...

Page 191: ...r reserves the right to revise the manual and machinery to conform with technological advancement and any alteration to the safety regulations It is important that anyone who purchases the machinery f...

Page 192: ...equest The basket is therefore automatically balanced by gravity The apparatus is equipped with handles to be used when the basket is in motion and to attach the safety belt Access is obtained by a re...

Page 193: ...s Single Fibreglass Basket Basket model 1 VE Weight kg 81 Maximum portable weight kg 120 N of persons 1 Double Fibreglass Basket Basket model 2 VE Weight kg 99 Maximum portable weight kg 200 N of pers...

Page 194: ...y forbidden to use the basket for the transporting of materials Operators are personally responsible for the loading of the basket with equipment necessary for their appropriate work ensuring the weig...

Page 195: ...ight time or in poorly lit conditions Make sure that when the basket is in use there is no danger or obstruction created at ground level Do not use ladders or similar equipment inside the basket Never...

Page 196: ...injured in the basket if the safety operational procedures outlined in previous paragraphs are not followed Falling objects eg tools and equipment used by the operators Collisions with objects buildi...

Page 197: ...3 5 132 5 220 7 380 7 Working close to electrical power lines Minimum safety distance from electrical non insulated cables that must be always respected Before use operators and persons who prepare t...

Page 198: ...rope to lift the pallet from the base or by attaching them to the internal bar of the fork on the basket using the safety belt attachments and then using an appropriate machinery to lift eg by overhe...

Page 199: ...from the basket This control system must be equipped with an emergency button that switches the machine off in a emergency situation Only the operator who s inside the basket must be allowed to operat...

Page 200: ...ate whit load present on it Whit the operator inside the basket Turn clockwise to close the valve Turn anticlockwise to open the valve The valve must be closed in relation with the load increasing on...

Page 201: ...201 MK C 10 BM 317 1 1 EM...

Page 202: ...usly once a week Check regularly the general condition of the basket and in particular the condition of the pivot joints Check the welding for the presence of any corrosion crack or damage Check for a...

Page 203: ...s and dealers as authorised by ORMET S p A 7 WORK SCHEDULE RECORDS Record of installation DATE TYPE OF APPARATUS FRAME REGISTRATION N PREPERATION N SIGNATURE OF TECHNICIAN Record of revision and repai...

Page 204: ...NOTES 8 Decal ORMET S p A Via Campardone 7 Colle Umberto TV Tel 39 0438430171 204 MK C 10 BM 317 1 1 EM...

Page 205: ...5 DIESEL ENGINE VM D703TEO F3S 205 MK C 10 BM 317 1 1 EM...

Page 206: ...D700 750E2_E3 42432097F Ed 3 2012 04 GB Engine instructions manual 206 MK C 10 BM 317 1 1 EM...

Page 207: ...24 TECHNICAL DATA D754 SE3 TE3 IE3 27 TECHNICAL DATA D754 TPE2 D756IPE2 30 SAFETY INFORMATION 33 SAFETY RULES 33 SAFETY WARNINGS FOR THE ENVIRONMENTAL IMPACT 35 RESIDUAL RISKS 35 HANDLING AND INSTALLA...

Page 208: ...72 ENGINE ELECTRICAL SYSTEM 73 ENGINE ELECTRICAL SYSTEM bosch 73 ENGINE ELECTRICAL SYSTEM stanadyne 76 WIRING DIAGRAM FOR EXCLUDING STARTING WITH ENGINE RUNNING 78 schema elettrico motore 81 ENGINE E...

Page 209: ...ations then any service or techni cal guarantee provided by VM MOTORI S P A will immediately expire We are confident that you will under stand the technical importance of this recommendation which is...

Page 210: ...ma tion should carefully read it and apply it rigorously Spend some of your time reading this information to avoid any risk for people s health and safety as well as economic damage Keep this manual t...

Page 211: ...um number of revolutions M Homologation number N Lubricating oil features P Engine serial number punched on the crankcase q Engine code r Consecutive number The table helps you to identify the model t...

Page 212: ...ee Warranty sheet The stated documentation is supplied to the client along with this manual Wiring diagrams Address booklet of assistance and spa re part centres Warranty sheet Further information are...

Page 213: ...on the pres sure of the exhaust gases E Heat expansion valve It adjusts the water temperature according to the engi ne working temperature F Fuel filter It traps any impurity G Oil filter It traps an...

Page 214: ...D700 750E2_E3 GB 214 MK C 10 BM 317 1 1 EM...

Page 215: ...D700 750E2_E3 GB 215 MK C 10 BM 317 1 1 EM...

Page 216: ...D700 750E2_E3 GB 216 MK C 10 BM 317 1 1 EM...

Page 217: ...DIMENSIONS A mm 630 630 B mm 560 560 C mm 660 730 D703E2 D703TE2 GENERAL DATA Cycle Four stroke diesel Total displacement Liters 2 082 2 082 Number of cylinders nr 3 3 Bore and stroke mm 94x100 94x10...

Page 218: ...tion Degrees 30 30 POWER AND TORQUE Maximum operating speed rpm 2600 2600 Maximum power kW CV rpm 35 47 6 2600 50 68 2600 Maximum torque Nm kgm rpm 145 14 7 1200 220 22 4 1400 CONSUMPTION AT MAXIMUM P...

Page 219: ...RCUIT Total capacity of the cooling circuit excluding radiator and relevant pipes Liters 3 7 3 7 Setting pressure of the expansion tank plug bar 1 1 Coolant 50 demineralised or distilled water and 50...

Page 220: ...MENSIONS LxWxH mm 1002x586x796 1002x586x796 mm mm D703E0 D703TE0 GENERAL DATA Cycle Four stroke diesel Total displacement Liters 2 082 2 082 Number of cylinders nr 3 3 Bore and stroke mm 94x100 94x100...

Page 221: ...tion Degrees 30 30 POWER AND TORQUE Maximum operating speed rpm 3000 3000 Maximum power kW CV rpm 35 47 6 3000 53 72 1 3000 Maximum torque Nm kgm rpm 145 1800 237 1600 CONSUMPTION AT MAXIMUM POWER Spe...

Page 222: ...iator and relevant pipes Liters 3 7 3 7 Setting pressure of the expansion tank plug bar 1 1 Coolant 50 demineralised or distilled water and 50 Petronas Paraflu Up protective radiator fluid with monoet...

Page 223: ...4 C mm 660 730 730 D703E3 D703TE3 D703IE3 General Data Cycle Four stroke diesel Total displacement Liters 2 082 2 082 2 082 Number of cylinders nr 3 3 3 Bore and stroke mm 94x100 94x100 94x100 Compres...

Page 224: ...Degrees 30 30 30 POWER AND TORQUE Maximum operating speed rpm 2600 2600 2600 Maximum power kW CV rpm 36 49 2600 41 2 56 2600 48 6 66 2600 Maximum torque Nm kgm rpm 145 14 7 1600 195 19 9 1400 260 26 5...

Page 225: ...ity of the cooling circuit excluding radiator and relevant pipes liters 3 7 3 7 3 7 Setting pressure of the expansion tank plug bar 1 1 1 Coolant 50 demineralised or distilled water and 50 Petronas Pa...

Page 226: ...lacement Liters 2 228 2 228 2 228 Number of cylinders nr 3 3 3 Bore and stroke mm 94x107 94x107 94x107 Compression ratio 17 8 0 5 1 17 8 0 5 1 17 8 0 5 1 Intake Natural Dry air filter super charged ci...

Page 227: ...n Degrees 30 30 30 POWER AND TORQUE Maximum operating speed rpm 2600 2600 2300 Maximum power kW CV rpm 35 3 48 2600 41 2 56 2600 51 5 70 2300 Maximum torque Nm kgm rpm 145 1800 180 1800 250 1600 CONSU...

Page 228: ...pipes liters Setting pressure of the expansion tank plug bar 1 1 1 1 1 1 Coolant 50 demineralised or distilled water and 50 Petronas Paraflu Up protective radiator fluid with monoethylene glycol and o...

Page 229: ...8 D704TE2 D754E2 D754TE2 D706IE2 General Data Cycle Four stroke diesel Total displacement liters 2 776 2 970 2 970 4 164 Number of cylinders nr 4 4 4 6 Bore and stroke mm 94x100 94x107 94x107 94x100 C...

Page 230: ...clination Degrees 30 30 30 30 POWER AND TORQUE Maximum operating speed rpm 3000 2600 2600 2600 Maximum power kW CV rpm 60 81 2 50 68 71 97 96 129 6 Maximum torque Nm kgm rpm 290 29 6 1400 210 21 4 140...

Page 231: ...f the cooling circuit excluding radiator and relevant pipes liters 5 5 5 7 5 Setting pressure of the expansion tank plug bar 1 1 1 1 Coolant 50 demineralised or distilled water and 50 Petronas Paraflu...

Page 232: ...mm 736 736 736 D754SE3 D754TE3 D754IE3 General Data Cycle Four stroke diesel Total displacement Liters 2 970 2 970 2 970 Number of cylinders nr 4 4 4 Bore and stroke mm 94x107 94x107 94x107 Compressio...

Page 233: ...ination Degrees 30 30 30 POWER AND TORQUE Maximum operating speed rpm 2600 2600 2600 Maximum power kW CV rpm 51 5 70 59 8 81 3 70 95 2 Maximum torque Nm kgm rpm 220 22 4 1400 274 27 9 1800 400 40 7 10...

Page 234: ...capacity of the cooling circuit excluding radiator and relevant pipes liters 5 5 5 Setting pressure of the expansion tank plug bar 1 1 1 Coolant 50 demineralised or distilled water and 50 Petronas Par...

Page 235: ...m 903 965 965 D754TPE2 D756TPE2 D756IPE2 General Data Cycle Four stroke diesel Total displacement Liters 2 970 4 455 4 455 Number of cylinders nr 4 6 6 Bore and stroke mm 94x107 94x107 94x107 Compress...

Page 236: ...30 30 30 POWER AND TORQUE Maximum operating speed giri min rpm 2300 3000 2300 Maximum power kW CV giri min 62 84 3 105 142 8 102 138 7 Maximum torque Nm kgm giri min 366 37 3 1200 495 1800 613 62 5 1...

Page 237: ...7 5 7 5 Setting pressure of the expansion tank plug bar 1 1 1 1 1 1 Coolant 50 demineralised or distilled water and 50 Petronas Paraflu Up protective radiator fluid with monoethylene glycol and organ...

Page 238: ...any type of inter vention throughout the life of the engine should have precise technical skills specific abilities and experiences acquired and acknowledged in this sector The lack of these requirem...

Page 239: ...le and reach the closest assi stance centre Start again the engine only when the normal operating conditions have been restored Unless otherwise stated all interven tions should be carried out when th...

Page 240: ...onment and carry out the differentiated waste disposal according to the composition of the diffe rent materials and in compliance with the legislation in force Electric and electronic components shoul...

Page 241: ...and operating instructions Those authorized to carry out these operations should prepare if necessary a safety plan to protect and the safety of people directly involved The packaging is also made ac...

Page 242: ...maged Follow the procedure below 1 Remove the cover of the packaging The packaging includes a bag with all the relevant technical documentation and standard components 2 While unpacking make sure the...

Page 243: ...Hook the lifting device to the fixing points as shown in the figure Before carrying out the lifting identify the barycentre position of the load The brackets of the fixing points have been designed to...

Page 244: ...ng engine situations on a vehicle on a pallet For engines on pallets it is necessary to install the following accessories for engine start up battery fuel tank cooling radiator for liquid cooled engin...

Page 245: ...are any foreign bodies remove them LUBRICATION SYSTEM this procedure must be carried out together with the injection system protection procedure Using the oil dipstick and check whether there is engin...

Page 246: ...akage and make any necessary repairs Switch off the engine and wait for it to cool down SEAWATER SYSTEM for marine engines and on board auxiliary units only this procedure must be carried out together...

Page 247: ...118 V protective oil can be cleaned with a suitable solvent Check the level of the fluids engine oil and coolant Top up if necessary Engines on vehicles Check there is no damage to the ex ternal engin...

Page 248: ...DESIGN ADJUSTMENT INFORMATION RECOMMENDATIONS FOR ADJUSTMENTS HOW TO ADJUST THE TENSION OF THE DRIVING BELT Before carrying out any adjustment acti vate all safety devices and evaluate the need to inf...

Page 249: ...safety and health as well as economic damages A Indicator red lamp indicates that the alternator is not charging the battery B Warning light red It signals that the engine oil pressure is low C Warni...

Page 250: ...the running order However during operation the following indications should be observed During running in first 50 working hours and throughout the engine lifetime carry out the maintenance in complia...

Page 251: ...for reduced engine output based on fuel and air characteristics For further information contact a VM MO TORI S P A assistance centre Diagram of engine output based on fuel Diagram of engine output ba...

Page 252: ...heating phase When the engine is running indicator lights red might light up and or a buzzer sound to indicate the presence of a fault In these conditions turn the engine off immediately then identif...

Page 253: ...an market according to specifications DIN EN 590 If it is to be powered by BIODIESEL fuels according to specifications UNI EN 14214 it can be mixed up to 5 with fuel available on the European market a...

Page 254: ...on fill in the Periodic maintenance operation record sheet provided so as to keep a trace of the operations performed and therefore establish the most suitable methods for future operations The mainte...

Page 255: ...olant level check Air filter Check it is clean Clean with low pressure com pressed air Coolant fluid radiator Check it is clean Clean with a soft brush After the first 50 hours at the end of running i...

Page 256: ...lt 5 Checking the tension Tension Belts See How to ad just the tension of the driving belt Integrity control Replace if nec essary See Belt re placement Every 300 hours 6 Engine oil 2 Replace See Engi...

Page 257: ...ditions such as dusty environments and operation at extreme loads the engine oil must be changed every 150 working hours If the engine has not been in ope ration for the length of time indicated the o...

Page 258: ...on fill in the sheet so as to keep a trace of the operations performed and therefore establish the most suitable methods for future operations Date Hours 1 Type of maintenance performed Signature and...

Page 259: ...D700 750E2_E3 GB Date Hours 1 Type of maintenance performed Signature and stamp of workshop 1 Indicate the total number of working hours 259 MK C 10 BM 317 1 1 EM...

Page 260: ...D700 750E2_E3 GB Date Hours 1 Type of maintenance performed Signature and stamp of workshop 1 Indicate the total number of working hours 260 MK C 10 BM 317 1 1 EM...

Page 261: ...D700 750E2_E3 GB Date Hours 1 Type of maintenance performed Signature and stamp of workshop 1 Indicate the total number of working hours 261 MK C 10 BM 317 1 1 EM...

Page 262: ...carry out the following interven tions 1 Make sure the electric contacts are working properly and if necessary protect them with an anti oxidant spray Check the charge of the battery and the liquid le...

Page 263: ...r running in Tension again the transmission belt Check the tightening of the hydraulic unions See Control screw tightening and union sealing Check the rubber gaskets and relevant fixing clips to ensur...

Page 264: ...te air from the circuit Interrupt the operation only when all air has been discharged 6 Tighten the screw A 7 Loosen fittings C 8 Rotate engine ignition key to position 1 to allow the opening of solen...

Page 265: ...6 Loosen fittings C 7 Rotate engine ignition key 1 to posi tion to allow the opening of solenoid of the pump 8 Rotate and keep ignition key in position 2 the engine rotates idle to di scharge the air...

Page 266: ...ny fluid leaks Follow the procedure below 1 Start the engine and bring it to the operating temperature 70 80 C 2 Turn off the engine and remove the ignition key 3 Place the engine on a perfectly level...

Page 267: ...drain the pressure 5 Top up if necessary from plug P As for the liquid quantity and type see Technical data When topping up only use a mixture with the same composition as the one already contained in...

Page 268: ...il to avoid exceeding the maximum allowed value add the oil in small amounts 100 to 200 ml at a time until it reaches the correct level The oil level must be between the minimum and maximum marks on t...

Page 269: ...er of the vehicle device in which the engine is installed 7 Let the liquid flow into the container 8 Close the cock S 9 Pour in the new liquid The fluid level must be up to the base of the neck into w...

Page 270: ...ne and remove the ignition key 10 Wait a few minutes so that all the oil will flow into the sump 11 Check that the oil level is correct and top up if necessary When topping up the oil to avoid excee d...

Page 271: ...ced 6 Lubricate the gasket of the new filter before mounting it 7 Fit the new filter using the tool provi ded 8 Bleed air from the fuel supply circuit See Fuel supply circuit bleeding 9 Turn the engin...

Page 272: ...s Classification SAE Oils are classified according to their visco sity and use winter or summer The sym bol W Winter identifies oils intended for winter use When choosing oils for winter use bear in m...

Page 273: ...ce fuse The electric cables are discon nected or they do not guaran tee continuity Check the electric connections Failure of engine revolution sensor Replace the sensor Apply to an authorised workshop...

Page 274: ...ors Replace the injectors Apply to an authorised workshop Water and or impurities in the fuel Apply to an authorised work shop Clogged air filter Clean or replace the filter Insufficient combustion ai...

Page 275: ...ply to an authorised workshop Thermostat valve malfunction Replace the valve Apply to an authorised workshop Broken or worn belt Replace the belt See Belt replacement Output reduction Clogged fuel fil...

Page 276: ...r people s safety and health When necessary replace the worn com ponents and use original spare parts only The manufacturer cannot be held respon sible for damages to people or componen ts resulting f...

Page 277: ...ial left near the moving parts Do not throw away any replaced part in the environment Carry out their disposa in compliance with the relevant legislation in force ENGINE DISPOSAL Trasmission Belt B Nu...

Page 278: ...D700 750E2_E3 42432097F Ed 3 2012 04 schema elettrico motore ENGINE ELECTRICAL SYSTEM SCH MA LECTRIQUE DU MOTEUR ESQUEMA EL CTRICO DEL MOTOR SCHALTPLAN ZUM MOTOR 278 MK C 10 BM 317 1 1 EM...

Page 279: ...n metro presi n aceite motor 9 Sensore temperatura acqua Water temperature sensor Wassertemperatursensor Capteur de temp rature de l eau Sensor temperatura agua 10 Centralina preriscaldo Preheating co...

Page 280: ...10 20 A Colori Colours Farben Couleurs Colores A Azzurro Light blue Hellblau C leste Azul claro B Bianco White Wei Blanc Blanco C Arancione Orange Orange Orange Naranja G Giallo Yellow Gelb Jaune Amar...

Page 281: ...D700 750E2_E3 13 7 12 6 5 1 2 11 15 15 15 15 9 8 7 7 4 3 10 16 17 9 281 MK C 10 BM 317 1 1 EM...

Page 282: ...13 Dissipatore di potenza Power dissipator Leistungsableiter Dissipateur de puissance Disipador de potencia 14 Diodo Diode Diode Diode Diodo 15 Elettrovalvola Solenoid valve Magnetventil Electrovanne...

Page 283: ...stationary application motorpump genset fire pump 1 Uniquement pour applications industrielles 2 Uniquement les ap plications stationnaires pompes g n rateurs pompes incendie 1 S lo para aplicacio nes...

Page 284: ...ter sticas el ctricas N Tensione alimentazione elettrica Power supply voltage Beschreibung Tension d alimentation lectrique Tensi n alimentaci n el ctrica 12V 24V 5 20 30 A 10 20 A 6 3 W Colori Colour...

Page 285: ...D700 750E2_E3 285 MK C 10 BM 317 1 1 EM...

Page 286: ...286 MK C 10 BM 317 1 1 EM...

Page 287: ...6 CENTRIFUGAL PUMP TMA 50 5 8 C RA 287 MK C 10 BM 317 1 1 EM...

Page 288: ...288 MK C 10 BM 317 1 1 EM...

Page 289: ...POMPE CENTRIFUGE CENTRIFUGAL PUMP TMA 50 5 8 C RA ITEM 42 289 MK C 10 BM 317 1 1 EM...

Page 290: ...290 MK C 10 BM 317 1 1 EM...

Page 291: ...291 MK C 10 BM 317 1 1 EM...

Page 292: ...292 MK C 10 BM 317 1 1 EM...

Page 293: ...293 MK C 10 BM 317 1 1 EM...

Page 294: ...294 MK C 10 BM 317 1 1 EM...

Page 295: ...295 MK C 10 BM 317 1 1 EM...

Page 296: ...7 JUNCTION BOX 00BBJBXA01 296 MK C 10 BM 317 1 1 EM...

Page 297: ...STO DISEGNO E DI PROPRIETA DI WILORTON E NON PUO ESSERE RIPRODOTTO O DIVULGATO SENZA AUTORIZZAZIONE SCRITTA This drawing is property of WILORTON and may not be reproduced or released to parties withou...

Page 298: ...RIPRODOTTO O DIVULGATO SENZA AUTORIZZAZIONE SCRITTA This drawing is property of WILORTON and may not be reproduced or released to parties without written authorisation HOSE REELS CONTROL HOSE REELS CO...

Page 299: ...E AUXILIARY 0 FIRST ISSUE 14 12 2016 G B 1 SECOND ISSUE 11 01 2017 G B 00BBJBXA01 00BBJBXA01 00BBJBXA01 00BBJBXA01 00BBJBXA01 00BBJBXA01 00BBJBXA01 00BBJBXA01 LOW LEVEL TANK NIVEAU BASSE TANK LOW LOW...

Page 300: ...ESISTIVITY LIGNE AUXILIARY RESISTIVITY LIGNE AUXILIARY RESISTIVITY LIGNE AUXILIARY LIGNES AUXILIAI RESRESISTIVITY LIGNES AUXILIAI RESRESISTIVITY LIGNES AUXILIAI RESRESISTIVITY LIGNES AUXILIAI RESRESIS...

Page 301: ...X1 Plan des bornes X1 Plan des bornes X1 0 FIRST ISSUE 14 12 2016 G B 1 SECOND ISSUE 11 01 2017 G B 00BBJBXA01 00BBJBXA01 00BBJBXA01 00BBJBXA01 00BBJBXA01 00BBJBXA01 00BBJBXA01 00BBJBXA01 function te...

Page 302: ...BJBXA01 00BBJBXA01 00BBJBXA01 Supplier Parts list Quantity Designation Device tag Part number Designation SIRENA 1 SN63023 HL1 LAMPADA ROTANTE LAMPEGGIANTE GIALLA ROTALARM FLASHING YELLOW LIGHT ROTATI...

Page 303: ...MER CLIENT QUESTO DISEGNO E DI PROPRIETA DI WILORTON E NON PUO ESSERE RIPRODOTTO O DIVULGATO SENZA AUTORIZZAZIONE SCRITTA This drawing is property of WILORTON and may not be reproduced or released to...

Page 304: ...8 JUNCTION BOX A9011030 304 MK C 10 BM 317 1 1 EM...

Page 305: ...305 MK C 10 BM 317 1 1 EM...

Page 306: ...9 CONTROL PANEL BOARD CEP 461 306 MK C 10 BM 317 1 1 EM...

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Page 315: ...10 MAGNETIC LEVEL TOR B 315 MK C 10 BM 317 1 1 EM...

Page 316: ...y information 2 General product information 3 Installation and Maintenance 4 Contacts 5 Transmitter 6 Disassembling 7 Spare parts 8 Certifications Colima Tor Magnetic Level Switches Installation and M...

Page 317: ...length Minimum length 100 mm Maximum length 5 000 mm 2 2 Materials No Part Material 1 Housing Aluminium Epoxy coated Stainless steel 2a Terminal board Melamina 2b 4 20 mA output converter Plastic 3 4...

Page 318: ...eel Equipped with reed switch contacts which allows the control of up to six switching points with a single instrument Equipped with a potentiometer transmitter allowing the continuous reading of the...

Page 319: ...e that there is nothing stopping the correct operation of the float 3 1 5 Open the unit housing and connect the wiring at the terminal board The housing has two cable entry points G F Explosion proof...

Page 320: ...3 1 6 Wiring to connect the SPDT or DPDT contact 8 9 10 11 12 13 14 Identificationnumberswiringdiagrams 320...

Page 321: ...les Each contact has the following number of wires 3 wires in SPDT contacts 6 wires in DPDT contacts The various possible combinations of contacts must be taken into account Example of how many contac...

Page 322: ...Sliding the fiberglass support 2 move the reed switch contact to the new switching point 7 Firmly fix the screws into the new position 8 Re insert fiberglass support and wires inside the tube then con...

Page 323: ...vers 6 1 4 Extract level switch from the tank paying attention to avoid any damage to the float Periodicalinspectionsarenecessarytoguaranteecompleteefficiencyoftheunit Aregularmaintenance programme st...

Page 324: ...to the contacts connected to the terminal board inside the housing Contacts are activated by floats that slide along the tube The floats contain a magnetic system that when the level of liquid rises...

Page 325: ...11 HOSE REELS EP6030 23 24 325 MK C 10 BM 317 1 1 EM...

Page 326: ...er MUST be wired into the circuit between the solenoid and battery 4 The motor rotation can be reversed by interchanging the motor leads 5 If you choose to use vapor proof conduit between the solenoid...

Page 327: ...tral 115V AC Hot 230V AC WARNING This is not a conventional AC Motor It is a DC motor with built in rectifier It must be wired per diagram to prevent permanent damage to rectifier NOTE E and EP reels...

Page 328: ...12 GENERATOR HONDA EU30is 328 MK C 10 BM 317 1 1 EM...

Page 329: ...329 MK C 10 BM 317 1 1 EM...

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Page 392: ...13 CONDUCTIVITY PEN PT1 392 MK C 10 BM 317 1 1 EM...

Page 393: ...WITH PT1 Pocket Tester Pen battery installed Scoop Pocket Clip Holster Lanyard Operating Instructions HIGH PERFORMANCE FEATURES Accuracy of 1 of READING 2 at Calibration Point Reliable Repeatable Res...

Page 394: ...Alkaline Battery Voltage 1 5 V Calibration Solution Point 1800 S KCl 3000 ppm 442 2027 ppm NaCl Operating Storage Temperature 0 55 C or 32 131 F Water Resistance IP67 and NEMA 6 ORIGINAL EDITED FOR US...

Page 395: ...ds pen to shirt pocket for secure storage 4 Battery Indicator indicates charge left in battery 5 Display displays measurements mode options and battery indicator 6 LED Indicator Light indicates when t...

Page 396: ...t from several preprogrammed measurement modes The following table lists measurement modes with their corresponding parameters temperature compensation and TDS conversion solution models and units of...

Page 397: ...er If you don t have a sample container and need to test a vertical stream of solution use the scoop The following table explains what the LED Indicator Light signals mean and gives the duration of ea...

Page 398: ...t the cell is completely submerged If you do not submerge the cell in solution before the flashing slows allow the pen to power off and start over 8 While the LED flashes slowly swirl the pen around t...

Page 399: ...ousing oriented with the negative end touching the spring 5 Align the groove along the battery housing with the guide bump inside the pen case and slide the battery housing back in 6 Screw the pen cap...

Page 400: ...14 LIGTH TOWER 400 MK C 10 BM 317 1 1 EM...

Page 401: ...Lighting tower user s manual X BOX CAR 4x150W LED 401 MK C 10 BM 317 1 1 EM...

Page 402: ...any obligation to update this publications It is recommended to read this manual thoroughly because incorrect operation may result in the warranty being void It is also recommended to use only origin...

Page 403: ...ons 3 2 Fire precautions 3 3 Flammable fluid precautions 3 4 Electrical Hazard 3 5 Machine grounding 3 6 Pre starting 3 7 Lubrication and servicing 3 8 Towing safety 4 Operating instructions 4 1 Featu...

Page 404: ...right to improve its products without giving prior notice or incurring any obligation Please consider that this manual may refer to controls and optional equipment that are not present on your particu...

Page 405: ...dhered to No payment or expenses refund should be pretended from us for normal maintenance or servicing nor any materials used to carry out routine servicing The warranty is intended to cover diagnosi...

Page 406: ...age Floodlights Type Floodlight LED Power 150W each 230V Floodlight installed 4 IP Level IP65 Illuminated area 5 lux min sqm 3000 Mast Lifting Method Hydraulic Maximum Height 8 5 m Maximum Wind Speed...

Page 407: ...r electrical storm Lower tower when not in use or if high winds or electrical storms are expected in the area Use protective clothing and safety equipment Always wear approved safety equipment such as...

Page 408: ...cure and leak free Unscrew the fuel tank cap slowly to let out the fuel vapours ALWAYS shut off engine while refueling and be very cautious if engine is still hot NEVER smoke while checking or adding...

Page 409: ...only authorized and trained personnel to service and maintain the machine Please read the operator s handbook and service manual before operating or servicing the machine HIGH VOLTAGE This equipment...

Page 410: ...are adequately dimensioned and rated to the trailer s gross vehicle weight rating GVWR DO NOT tow trailer using defective coupling parts Always ensure that the hitch and coupling do not have any wear...

Page 411: ...ally from a local mains supply Wind stability up to 110 km h Easy access for maintenance 4 2 Controls The machine is operated via the control panel located behind the door on the right hand side of th...

Page 412: ...the circuit breakers are in the OFF position Ensure that all the light switches are turned off in order not to start the engine under load Drive the earth picket into the ground earth following any ri...

Page 413: ...tion locking unlocking pin LED floodlight After adjusting the lights prepare to raise the tower by o Inspecting the cable and replacing it if damaged o Checking mounting hardware for proper tightness...

Page 414: ...f you need to work while the engine is running pay attention to all moving parts hot parts and electrical parts which may be unprotected while the machine is open DO NOT modify any component if not au...

Page 415: ...ed waste treatment sites Metallic structure Batteries Engine and hydraulic oils Cooling liquid Filters Cables These components have to be disposed of accordingly to local laws and dispositions Have qu...

Page 416: ...Electric diagram 416 MK C 10 BM 317 1 1 EM...

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