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Wilo Vardo WEEDLESS-F, Installation And Operating Instructions Manual

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Wilo Vardo WEEDLESS-F Installation And Operating Instructions Manual Download Page 44

Pioneering for You

Local contact at

www.wilo.com/contact

WILO GVA GmbH
Dieselstraße 6
42489 Wülfrath
Germany
T +49 (0)2058 9210-0
F +49 (0)2058 9210-20
[email protected]
www.gva-net.de

Summary of Contents for Vardo WEEDLESS-F

Page 1: ...Pioneering for You Wilo Vardo WEEDLESS F 6074816 Ed 01 2019 02 en Installation and operating instructions...

Page 2: ......

Page 3: ...t description 10 4 1 Design 10 4 2 Operation in an explosive atmosphere 11 4 3 Type key 12 4 4 Rating plate 13 4 5 Scope of delivery 13 5 Transportation and storage 13 5 1 Delivery 13 5 2 Transport 14...

Page 4: ...intervals 28 9 5 Maintenance measures 29 9 6 Repairs 32 10 Faults causes and remedies 36 11 Spare parts 37 12 Disposal 37 12 1 Oils and lubricants 37 12 2 Protective clothing 37 12 3 Information on th...

Page 5: ...ects are reported in writing to the manufacturer within the warranty period Application according to intended use All monitoring devices are connected and were tested before commissioning Exclusion of...

Page 6: ...Failure to follow the instructions can lead to serious injuries CAUTION Failure to follow the instructions can lead to property damage and a possible total loss NOTICE Useful information on handling...

Page 7: ...nd experience who can identify and prevent electrical hazards 2 3 Electrical work Electrical work must be carried out by a qualified electrician Before commencing work disconnect the product from the...

Page 8: ...ting gear based on the prevailing conditions weather attachment point load etc Always attach the lifting gear to the attachment points lifting eyes and ensure they are securely attached The stability...

Page 9: ...ntenance tasks Risk of injury through crushing and hot operating fluid Wear the following protect ive equipment Sealed safety goggles Protective gloves Safety shoes Only carry out the maintenance task...

Page 10: ...rmittent and continuous duty in drainage and sewage with and without faeces as well as in sludge For suspension of solid matter For homogenisation Intended use also includes compliance with this manua...

Page 11: ...ngle 30 35 40 or 45 of the propeller blades A cover cap is fitted to the hub to protect the tensioning kits and the components fixing the propeller blades in place against corrosion and dirt 4 1 3 Mat...

Page 12: ...00 A 00 F Mixer version F vertical mixer in fixed installation S vertical mixer in floating installation M vertical mixer with two propeller levels 5 Size A1 Gear motor version depending on size for 3...

Page 13: ...Germany Fig 4 Rating plate Type Product name S N Serial number MFY Date of manufacture according to ISO 8601 JJJJ year ww calendar week P2 Required rated power of the mixer n2 Propeller speed MS Diame...

Page 14: ...ting and lowering Do not exceed the maximum permissible bear ing capacity of the lifting equipment Check that lifting equipment is functioning properly before use CAUTION Material damage due to incorr...

Page 15: ...ANGER Danger from fluids hazardous to health Risk of fatal injury if the mixer is used in fluids hazardous to health Decontaminate the mixer after dismantling and before carrying out any other work Ob...

Page 16: ...applicable accident prevention and safety regulations of trade associations Observe all regulations for working with heavy loads and under suspended loads Provide protective equipment and ensure that...

Page 17: ...e that the mixer is not damaged during lifting and lowering Do not exceed the maximum permissible bear ing capacity of the lifting equipment Check that lifting equipment is functioning properly before...

Page 18: ...t 4 Support structure 5 Motor plate fixation Attachment points installed on the motor plate Work area demarcated and free of any other objects or contaminants Ensure work is carried out by two persons...

Page 19: ...NOTICE Other setting angles may only be used following consultation with cus tomer service Defining the direction of thrust The mixer can exert thrust either upwards or downwards in the operating spac...

Page 20: ...on the union insert The angle specification must be visible when inserted NOTICE Ensure the propeller blade alignment matches the direction of thrust 2 Place flat gasket on threaded pin 3 Insert prop...

Page 21: ...uences such as direct sunlight or prolonged periods of frost If it is not possible to flood the basin adhere to the storage requirements See Storage 15 CAUTION Environmental factors such as direct sun...

Page 22: ...installation and operating instructions available in a language the person nel can understand Make sure that the installation and operating instructions are read and understood by all personnel All sa...

Page 23: ...on of rotation is defined in the system configuration 3 If the direction of rotation is incorrect have the electrical connection changed by a qualified electrician 4 Check the direction of rotation ag...

Page 24: ...talling a level monitoring device for applications where the fluid level fluctuates significantly NOTICE Take note of additional literature To ensure proper use additionally read and observe the manuf...

Page 25: ...per use additionally read and observe the manufacturer instructions The mixer is deactivated during decommissioning but remains installed This ensures that the mixer is always ready for operation To p...

Page 26: ...for safety reasons WARNING A lack of protective equipment may result in hand and foot injuries or the risk of falling Danger of serious injuries during work Wear the following protective equipment Sa...

Page 27: ...d drain the gear oil and dispose of it in accordance with local regulations Fill the gear with preservation oil Consult manufacturer s instructions Dismantling is complete Place the mixer in storage S...

Page 28: ...ations Use only original parts of the manufacturer Use of parts other than the original parts releases the manufacturer from any liability Collect any leakage of fluid and operating fluid immediately...

Page 29: ...s DANGER Danger due to fluids hazardous to health when carrying out maintenance tasks The mixer is not dismantled to carry out these tasks Personnel may come into con tact with fluids that are hazardo...

Page 30: ...reakdown In this regard it is re commended to use remote monitoring for regular inspections 9 5 2 Visual inspection for wear of the mixer Inspect individual components propeller hub etc for damage and...

Page 31: ...the connection piece into the oil filler opening 3 Connect the compressed air to the connection piece 4 Remove the dummy plug from the oil drain line 5 Attach the drain hose to the oil drain line 6 Pl...

Page 32: ...air work the following applies Wipe up drips immediately Always replace O rings gaskets and screw locking devices For torques see Appendix 38 Never use inappropriate force when carrying out this work...

Page 33: ...points Prepare the operating space installation site Clean free of coarse solids Dry Frost free Decontaminated Work must always be carried out by two persons Avoid any painful or tiring body postures...

Page 34: ...ng the hub New flat gasket to hand Stretching device to hand 1 Place the flat gasket on the lower end of the mixer shaft and slide up as far as it will go 2 Place the rear tensioning kit on the mixer...

Page 35: ...laced Install the mixer and put into service Additional information for the individual work steps See Replacing the hub 34 See Replacing the drive unit 35 9 6 6 Replacing the drive unit Removing the m...

Page 36: ...mask Protective gloves The equipment listed here is the minimum requirement observe the spe cifications of work regulations The operator must make sure that person nel have received and read work regu...

Page 37: ...t contact customer service Customer service can assist in the following ways Telephone or written support On site support Inspection and repair at the factory Costs may be incurred if other services a...

Page 38: ...t Size Mixer shaft Thread Tightening torque Shrink disc inside diameter Mixer D62 5 71 45 M6 6 8 Nm 5 ft lb D75 6 90 56 M8 16 Nm 12 ft lb D90 7 95 67 M8 16 Nm 12 ft lb D100 8 106 71 M8 16 Nm 12 ft lb...

Page 39: ...explosive areas The operator is responsible for defining the potentially explosive area Only Ex rated mixers may be used within potentially explosive areas Ex rated mixers must be labelled as such on...

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Page 44: ...Pioneering for You Local contact at www wilo com contact WILO GVA GmbH Dieselstra e 6 42489 W lfrath Germany T 49 0 2058 9210 0 F 49 0 2058 9210 20 info gva net de www gva net de...

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