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Wilo TOP-I, Installation And Operating Instructions Manual

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Wilo TOP-I Installation And Operating Instructions Manual Download Page 23

Installation and operating instructions Wilo-TOP-S/-SD/-RL/-I

43

English

With the power 
switched on, the pump 
does not run.

Fuse protection tripped / 
defective.

Exchange / switch on the fuse pro-
tection.
If the fuse protection trips again:
• Check the pump for electrical 

defects.

• Check the mains cable to the 

pump and check the electrical 
connections.

Residual-current-oper-
ated protection switch has 
tripped.

Switch on the residual-current-
operated protection switch.
If the residual-current-operated 
protection switch trips again:
• Check the pump for electrical 

defects.

• Check the mains cable to the 

pump and check the electrical 
connections.

Undervoltage

Check the voltage at the pump 
(refer to the rating plate).

Damage to the windings

Contact customer service.

Terminal box defective.

Contact customer service.

Condenser defective 
(only for 1~). Terminal box 
type 1/2/3/4/5

Exchange the condenser.

Cable jumper for speed 
change-over not fitted/
wrongly fitted. Terminal 
box type 2/4 

Fit the cable jumper correctly, 
see fig. 4.7b

Speed selection plug is not 
fitted.
Terminal box type 5/6/7

Fit the speed selection plug.

Fault

Cause

Remedy

Summary of Contents for TOP-I

Page 1: ...2013 11 Wilo Wilo TOP S SD RL I Pioneering for You de Einbau und Betriebsanleitung en Installation and operating instructions fr Notice de montage et de mise en service es Instrucciones de instalación y funcionamiento ...

Page 2: ...Fig 1 Fig 2 Fig 3 ...

Page 3: ...Fig 4 1 Fig 4 3 max med min 1 230V ...

Page 4: ...Fig 6 Fig 7a Fig 7b 1 230 V N 50 Hz PE PE PE TOP S SK 602 SK 622 L2 L1 L1 V U L3 N N N 1 2 WSK WSK W N 15 10 10 11 L N 15 10 TOP SD med min max n X4 X3 X2 X1 TOP S TOP SD TOP RL TOP I L1 PE 1 230 V N 50 Hz N ...

Page 5: ... to during installation operation and maintenance For this reason these operating instructions must without fail be read by the service technician and the responsi ble specialist operator before installation and commissioning Itisnotonlythegeneralsafetyinstructionslistedunderthemainpoint safety that must be adhered to but also the special safety instructions with danger symbols included under the ...

Page 6: ... persons from electrical mechanical and bacteriological influences Damage to the environment due to leakage of hazardous materials Property damage Failure of important product unit functions Failure of required maintenance and repair procedures 2 4 Safety consciousness on the job The safety instructions included in these installation and operating instructions the existing national regulations for...

Page 7: ...ill make void the manufacturer s declarations regarding safety Modifications to the product are only permissible after consultation with the manufacturer Original spare parts and accessories authorised by the manufac turer ensure safety The use of other parts will absolve us of liability for conse quential events 2 8 Improper use The operating reliability of the supplied product is only guaranteed...

Page 8: ...DN 32 40 50 65 80 100 Combination flange PN 6 10 DN 32 40 50 65 5 Maximum delivery head in m for Q 0 m3 h EM EM Single phase motor DM Three phase motor 5 2 Technical data Max flow rate Depends on the pump type see catalogue Max delivery head Depends on the pump type see catalogue Speed Depends on the pump type see catalogue Mains voltage 1 230 V in accordance with DIN IEC 60038 3 400 V in accordan...

Page 9: ...y depending on the mixing ratio percentage Only use brand name goods with corrosion protection inhibitors comply with the manufacturer s specifications and safety data sheets The pump manufacturer s approval must be obtained for use of other fluids Special versions with fluids resistant materials e g versions for use with oil available on request Permissible fluid temperature Heating water TOP S S...

Page 10: ...ription and function 6 1 Description of the pump The pump is fitted with a glandless motor single phase 1 or three phase 3 for mains connection voltage and mains frequency see the rating plate in which all the rotating parts are in contact with the fluid The design relies on the fluid to provide lubrication for the plain bearings of the rotor shaft The motor is multi speed Speed switching is execu...

Page 11: ...e lamp lights up green The direction of rotation indicator light lights up green when mains voltage is present and the direction of rotation is correct if the direction of rotation is incorrect the control lamp goes out see the chapter Commissioning The fault signal light lights up red if the integral motor protection has tripped Mains connection Max power consumption P1 see rating plate data Term...

Page 12: ...ling Use suitable lifting gear to secure the pump motor against falling CAUTION Risk of damage to property Incorrect installation can result in damage to property Only have installation work performed by qualified personnel Observe national and regional regulations When the pump needs to be transported it may be carried only by the motor pump housing Not by the module terminal box Installation wit...

Page 13: ...e such that the pump shafts are horizontal and not under strain see the installation positions shown in fig 2 The motor terminal box must not point downwards If necessary slacken the socket head screws and rotate the motor housing see chapter 9 The direction of flow of the fluid must correspond to the flow direction sym bol on the pump housing or the pump flange 7 1 1 Installation of a threaded pi...

Page 14: ...eir preload and the flange connection can become leaky Use screws of sufficient length The screw thread must protrude at least one thread turn beyond the nut fig 3 item 2 Install appropriate flat gaskets between pump and counter flanges Tighten the flange bolts crosswise in two steps to the prescribed tightening torque see Table 7 1 2 Step 1 0 5 x permissible tightening torque Step 2 1 0 x permiss...

Page 15: ...oper electrical connections pose a risk of fatal injury due to electric shock Only allow the electrical connection and all associated activities to be made by an electrician approved by the local power supply company and in accord ance with the local regulations in force Before working on the pump all poles of the power supply must be discon nected Because voltages hazardous to persons persist for...

Page 16: ...mulated drips will fall Unused threaded cable con nections should be blanked off with the sealing plates provided and screwed tight Commission pumps only if they are fitted with the correct modular cover Check that the cover seal is correctly seated Earth the pump installation in accordance with the regulations 7 2 1 Collective fault signal SSM DANGER Risk of fatal injury Improper electrical conne...

Page 17: ...ermal winding con tact and external trip ping unit SK602 N SK622 N or other switch gear control device Manually at the tripping unit after the motor on the SK602 SK622 has cooled down ontheSK602N SK622N automatically 4 320 W P1max 400 W Thermal winding con tact and external trip ping unit SK602 N SK622 N or other switchgear control device Manually at the tripping unit after the motor on the SK602 ...

Page 18: ...ge Prior to commissioning the pump check that it was installed and connected correctly 8 1 Filling and venting Prime and vent the unit correctly Venting the pump rotor compartment is car ried out automatically after a short operating period Dry running for short peri ods will not harm the pump WARNING Risk of injury and damage to property It is not permitted to remove the motor head differential p...

Page 19: ...k the direction of rotation briefly switch the pump on If the direc tion of rotation is incorrect proceed as follows Electrically isolate the pump Interchange 2 phases in the terminal box Restart the pump The direction of rotation of the motor must correspond to the direction of rota tion arrow on the rating plate 8 2 1 Variable speed control DANGER Risk of fatal injury When working on the open te...

Page 20: ...wo or three steps depending on the terminal box type Undotheterminalboxcoverscrewsthenremovetheterminalboxcover pulloff the switching plug fig 4 item 3 only with the pump switched off then replace it so that the symbol for the desired speed stage in the terminal box is indicated by the respective marking of the switching plug When the terminal box cover is closed the speed stage setting can be vie...

Page 21: ...ry due to the motor falling when the fastening screws have been undone Comply with national regulations for accident prevention and also with the operator s internal works company and safety regulations If nec essary wear protective clothing and equipment During installation dismantling of the motor head the rotor unit can fall out and injure personnel Do not hold the motor head with the impeller ...

Page 22: ...peller After dismantling the motor impel ler unit remove the foreign body Air within the pump Vent the pump system The check valves in the system are not fully open Fully open the check valves The pump power is too low Foreign bodies in the pump housing or impeller After dismantling the motor impel ler unit remove the foreign body Incorrect flow direction Interchange the pressure side and suction ...

Page 23: ... If the residual current operated protection switch trips again Check the pump for electrical defects Check the mains cable to the pump and check the electrical connections Undervoltage Check the voltage at the pump refer to the rating plate Damage to the windings Contact customer service Terminal box defective Contact customer service Condenser defective only for1 Terminalbox type 1 2 3 4 5 Excha...

Page 24: ...ead and check if nec essary unblock by turn ing the impeller If the obstruction cannot be cleared contact cus tomer service c Reduce the temperature of the fluid see rating plate data d Reduce the ambient tem perature e g by insulating the piping and fittings Display Displays of the lights in the terminal box type 1 2 3 4 5 6 7 red green red Fault acknowl edgement Terminal box type 1 2 Auto reset ...

Page 25: ...f this product prevents damage to the environ ment and risks to personal health 1 Use public or private disposal organisations when disposing of the entire product or part of the product 2 For more information on proper disposal please contact your local council or waste disposal office or the supplier from whom you obtained the prod uct NOTE The pump must not be disposed of along with household w...

Page 26: ...rmité aux prescriptions de santé et de sécurité des dispositions europénnes suivantes Maschinenrichtlinie 2006 42 EG Machinery directive 2006 42 EC Directives relatives aux machines 2006 42 CE und gemäß Anhang I 1 5 1 die Schutzziele der Niederspannungsrichtlinie 2006 95 EG eingehalten werden and accordingto the annex I 1 5 1 comply with the safety objectives of the Low Voltage Directive 2006 95 E...

Page 27: ...2100 Y Indonesia WILO Pumps Indonesia Jakarta Selatan 12140 T 62 21 7247676 Ireland WILO Ireland Z T 353 61 227566 Italy Milano T 39 25538351 Kazakhstan WILO Central Asia 050002 Almaty T 7 727 2785961 Z Korea T 82 51 950 8000 Z Latvia 1019 Riga T 371 6714 5229 Y Lebanon WILO LEBANON SARL Lebanon T 961 1 888910 Lithuania Y 03202 Vilnius T 370 5 2136495 Morocco WILO MAROC SARL 20600 CASABLANCA T 212...

Page 28: ...WILO SE Nortkirchenstraße 100 D 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com Pioneering for You ...

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