Wilo TMPFKT49 Installation And Operating Instructions Manual Download Page 1

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Wilo-EMU FA... + HC20.1...

Installation and operating instructions

Order no.:

serial no.

template

TMPHC20X

Summary of Contents for TMPFKT49

Page 1: ...Wilo EMU FA HC20 1 Installation and operating instructions Order no serial no template TMPHC20X...

Page 2: ...EMU GmbH Heimgartenstr 1 95030 Hof 3309 95003 Hof Telefon 49 9281 974 0 Telefax 49 9281 96528 Email info wiloemu de Internet www wiloemu com E shares Baprod BA subtec_m sewage us title wilo fm WILO EM...

Page 3: ...nes used and CE certification 2 2 General safety 2 2 Electrical work 2 2 Electrical connection 2 3 Ground connection 2 3 Operating procedure 2 3 Safety and control devices 2 3 Operation in an explosiv...

Page 4: ...lues 7 10 8 Shutdown 8 1 Temporary shutdown 8 1 Final shutdown storage 8 1 Restarting after an extended period of storage 8 1 8 2 9 Troubleshooting 9 1 Fault The machine will not start 9 1 Fault The m...

Page 5: ...speed C 1 EMC C 2 Motor protection C 2 Operation up to 60 Hz C 2 Efficiency C 2 Summary C 2 D Ceram C0 data sheet D 1 General information D 1 Description D 1 Composition D 1 Properties D 1 Technical d...

Page 6: ...llation E 3 DN300 to DN600 suspension unit installation E 8 Startup E 10 F Data Sheet Electrical Connection F 1 Safety notes F 1 Insulation resistance F 1 Monitoring equipment F 1 Wire designation of...

Page 7: ...all the important sections are given headers The header of each section is in the outside column so that you can find everything even when skimming through the manual All important operating and safet...

Page 8: ...he minimum water coverage dry installa tion type In this installation type the product is installed dry i e the pumped fluid is delivered to and discharged via a pipeline system The product is not imm...

Page 9: ...s time uninterruptedly at the rated load without exceeding the maximum permissi ble temperature The pauses must continue until the machine temperature no longer exceeds that of the coolant by more tha...

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Page 11: ...cordance with the regulation chapter Safety information Safety information is indented by 5 mm and printed in 12pt bold script Information only referring to damage to property is printed in gray Infor...

Page 12: ...d rooms When welding or working with electronic devices ensure that there is no danger of explosion Only use fastening devices which are legally defined as such and officially approved The fastening d...

Page 13: ...to ensure safe working prac tice the responsibilities of employees should be clearly set out by the owner All personnel are responsible for ensuring that regulations are observed Certain parts such as...

Page 14: ...d for many applications For more precise details see chapter 3 the machine data sheet and the order confirmation It should be remem bered that if the density viscosity or the general composition chang...

Page 15: ...t regularly This work may only be carried out by qualified trained and authorized personnel The maintenance and inspec tion log supplied must be properly updated This enables you to monitor the status...

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Page 17: ...irty water In the standard version the pumped liquid has a permitted maximum density of 1050kg m3 and a maximum viscosity of approx 1x10 6 m2 s Additionally special models are also available for use w...

Page 18: ...re two types of sealing between the pump and the motor Two separate mechanical shaft seals in a face to face arrangement Two mechanical shaft seals in a block seal cartridge made from stainless steel...

Page 19: ...shares Baprod BA subtec_m sewage us hc product fm 3 3 Machine structure Fig 3 2 Machine structure Motor housing Pump housing Bearing casing Name plate Discharge port Handle Power supply line surround...

Page 20: ...ulic performance rate RF Material specifications RF stainless steel E Impeller models Impeller models E Single blade impeller D Three blade impeller M Cutting unit S Screw impeller V Four blade impell...

Page 21: ...Type Motor type P Rated power S N Machine number F Frequency Q Pump flow U Rated voltage H Pump head I Rated current N Speed IST Starting current TPF Temperature of pumped fluid SF Service factor IP P...

Page 22: ...z Tabelle 3 4 Starting current Rated current Rated power Activation type direct Cos phi Max starts per hour 15 h Min switching break 3 min Service factor 1 00 Operating mode Wet installation S1 Dry in...

Page 23: ...or Tabelle 3 7 Connector Relay Power cable length 10 00 m Power cable 1 Number 1 Type Size Power cable 2 Number 0 Type Size Power cable 3 Number 0 Type Size Trip line Number 0 Type Size Sealing chambe...

Page 24: ...d fluid pure water Density 1kg dm3 Viscosity 1 10 6 m s temperature 20 C pressure 1 013bar Min water coverage 0 10 m Max pump fluid tempera ture 40 C Dimensions see dimension sheet catalogue Weight se...

Page 25: ...re interim storage The following should be taken into consideration for storage Place the product on a firm surface and secure it against falling over Submersible mixers auxiliary lifting devices and...

Page 26: ...e data sheet for specifications on filling Damaged coatings should be repaired immediately Only a coating that is completely intact fulfills the criteria for intended usage If these rules are observed...

Page 27: ...afe operation and non problematic assembly dismantling are possible at all times The structural components and foundations must be of sufficient stability to ensure safe and func tional operation The...

Page 28: ...quipment If there is danger that poisonous or asphyxiating gases may collect then the necessary counter measures should be taken Please also observe all accident prevention guidelines trade associatio...

Page 29: ...l the suspension unit in the operating area Only use a suspension unit produced by the manufacturer Information about installation is located in the appendix of this operating manual Prepare the machi...

Page 30: ...he machine does not need to be taken out of the operating area for maintenance or repair work It is possible however that the pipe system will need to be dismantled The machine is not self suctioning...

Page 31: ...d liquid up to the top edge of the pump housing Place the machine upright Attach the hose to the discharge port Lay out the power supply cable Have an expert connect the machine to the power supply an...

Page 32: ...nt additional float or electrode a sufficient difference is obtained between the activation and deactivation points This prevents constant switching This function can be put into effect with a level c...

Page 33: ...nd for long periods The one condition for this is that all instructions and advice are observed Minor oil leakage in the mechanical shaft seal on delivery is no cause for concern However it must be re...

Page 34: ...equently occur we recommend installing additional protective devices overvoltage undervolt age or phase failure relays lightning protection Local and national regulations must be adhered to when conne...

Page 35: ...tween phases is a maximum of 5 Voltage difference between the individual phases max 1 Starts and stops per hour see technical data Air entry in the infeed a deflector plate should be fitted if necessa...

Page 36: ......

Page 37: ...ersonnel may result Electrical work on the machine and system must be carried out by an electrician For machines approved for work in areas subject to explosion danger please refer to the Explosion pr...

Page 38: ...from the BP Thermofrost P concentrate 35 and water 65 When topping up or filling the cooling system this manufacturer s filling should only be used in the stated ratio otherwise frost and corrosion pr...

Page 39: ...x months Visual inspection of the power supply cable Visual inspection of the cable holder and the cable bracing Status Production stopped Product used Possible alternatives Product name Thermofrost Z...

Page 40: ...n tester measuring voltage 1000V DC The following val ues may not be exceeded The insulation resistance may not be below 20mega ohms during initial operation For all further measurements the value mus...

Page 41: ...orkshop Changing the lubricant The drained lubricant must be checked for dirt and water content If the lubricant is very dirty and contains more than 1 3 water it must be changed again after four week...

Page 42: ...lubricant by means of the opening in the filling plug D Comply with the specified lubricants and filling quantities 4 Clean the filling plug D fit with a new sealing ring and screw it in again Fig 7...

Page 43: ...ct it in a suitable reservoir For complete drainage the machine must be slightly tipped on to its side Make sure that the machine cannot fall and or slip away 2 Clean the drain plug K fit it with a ne...

Page 44: ...IKAFLEX 11FC The following applies when using a self locking Nord Lock screw fixing Do not use any rustproof screws Only use with dacromet coated screws strength level 10 9 Changing the impeller and p...

Page 45: ...Maintenance E shares Baprod BA subtec_m sewage us hc maintenance fm 7 9 Fig 7 3 Changing the impeller version 1 Pump housing 2 Hex nut 1 Cylinder screw 3 Impeller 4 Bearing casting 5...

Page 46: ...d to entanglements Both rings are designed so that they can be replaced This minimizes wear on the intake port and and impeller consequently reducing expense for spare parts The correct manual for cha...

Page 47: ...sewage us hc maintenance fm 7 11 M6 7 5 0 76 M20 230 0 23 45 M8 18 5 1 89 M24 285 0 29 05 M10 37 0 3 77 M27 415 0 42 30 M12 57 0 5 81 M30 565 0 57 59 Thread Nm kp m Thread Nm kp m Table 7 4 Rustproof...

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Page 49: ...of the electric power cable from moisture Protect the machine from direct sunshine as a preventive measure against brittleness in elas tomer parts and the propeller and casing coating When storing the...

Page 50: ...s been completed the machine can be installed see Installation and connected to the electricity supply by a specialist See Startup a for instructions on restarting Only restart the machine if it is in...

Page 51: ...Fuses the motor protection switch and or monitoring devices are triggered Have a specialist inspect the connection and correct them as necessary Have the motor protection switch adjusted according to...

Page 52: ...ing Replace defective parts Intermittent operation Check the control panel Table 9 3 Machine runs but does not pump Cause Remedy Intake blocked Clean the intake slider suction port or intake strainer...

Page 53: ...ne secure it against being switched on again and free the impeller Inadmissible levels of gas in the pumped liquid Contact the factory Two phase operation Have a specialist inspect the connection and...

Page 54: ...mer service They can help you as follows Telephone or written help from customer service On site support from customer service Checking and repairing the machine at the factory Note that you may be ch...

Page 55: ...sons working on or with the product confirms with their signatures that they have received read and understood this operating and maintenance manual In addition they obligate themselves to conscientio...

Page 56: ...ration work which then is to be confirmed with the person s own signature and that of their supervisor This list is to be shown on request to representatives of controlling organizations government in...

Page 57: ...auxiliary hoisting gears and their accessories to the basis edge and or basin floor Transport and storage Take care not to damage the grout cartridge during transport as otherwise the adhesive cement...

Page 58: ...he part to be fastened HAS R M8x80 14 130mm 10Nm 14mm HAS R M12x110 28 160mm 40Nm 28mm HAS R M16x125 38 175mm 80Nm 38mm HAS R M16x125 108 175mm 80Nm 108mm HAS E R M20x170 48 220mm 150Nm 48mm without h...

Page 59: ...carefully into the hole Any air bubbles must face outwards If the drilled hole is too deep or broken at the edges you may need to use more than one grout cartridge 4 Using a suitable insertion tool tu...

Page 60: ...ny impurities such as dirt adhesive resin or drilling dust The part to be attached must be firmly fitted to the base and may not be in any way loose Then bolt the part to the base and tighten it to th...

Page 61: ...Sheet For the Anchor Bolts E shares Baprod BA subtec_m appendix us general anchor_bolts fm B 5 it to the specified torque at least three times in order to compensate for any movement due to setting Ti...

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Page 63: ...ssed though within 2 seconds In practice the speed should only be lowered to the extent that a pump flow of at least 10 of the maximum flow remains The precise value depends on the type ask the manufa...

Page 64: ...perature sensors PT 100 are both suitable Explosion proof motors whose type code has the addition Ex must always be fitted with cold type thermistors in frequency conversion mode Also an approved moto...

Page 65: ...ns Composition Solvent free epoxy polymer with solvent free polyamine hardener and various extenders Properties A tough hard and long lasting coating with high mechanical and chemical resistance and e...

Page 66: ...C 2 Waste water very acidic pH 1 40 C 3 Ammonium hydroxide 5 40 C 3 Decanol fatty alcohol 20 C 1 Decanol fatty alcohol 50 C 1 Ethanol 40 20 C 1 Ethanol 96 20 C 3 Ethylene glycol 20 C 1 Heating oil die...

Page 67: ...m hardening temperature High air humidity or temperatures below the dew point can cause condensation to form on the substrate or the coating surface This can cause problems of adhesion to the surface...

Page 68: ...uitable paintbrush Make sure the coating is of at least the minimum thickness 400 m If you are using a combination of different Ceram types e g C2 C1 please consult the manufacturer 7 After repairing...

Page 69: ...al parts are secured with the mounting sets supplied These consist of anchor bolts for the coupling base machine bolts with hexagonal nuts for holders for pipe mountings and wood screws with wall plug...

Page 70: ...head and the pump quantity are significantly reduced Note the values specified for the operating point on the machine data sheet S high pressure model Suspension devices designated with S are used fo...

Page 71: ...lar and may not be twisted If the guide ele ments do not run completely straight please contact the manufacturer R2 and DN36 to DN250 suspension unit installation Installation of the guide hold er for...

Page 72: ...8 and the hexagon nuts 9 Place a washer under the bolt 8 and the nut 9 on both sides The opening of the holding rail 7 should point to the front Guide the guide holder 1 and the pipe extension 10 and...

Page 73: ...n the pipe exten sion 10 This is compressed by the hexagon nut 16 The top guide element 13b is fixed in position by the top rubber piece 14b After the lower guide element 13a has been secured the top...

Page 74: ...functions like a guide holder for pipe securing only that it has two holders A spacer ring 19 must be placed between the two holders with single pipe models Mount the pipe extension to the discharge...

Page 75: ...A subtec_m appendix us sewage suspension_unit fm E 7 Fig E 5 Installing the suspension unit Guide holder 1 Hexagonal bolt 15 Guide element 13 Pipe extension 10 Discharge pipe 20 Guide element 13 Guide...

Page 76: ...hen only consists of four hexagon nuts each with one washer Screw on the guide element 4 on the stud 6 on the coupling base 3 Swing the guide element 4 under the guide holder 1 and screw in the stud 7...

Page 77: ...9 Fig E 6 Assembling the suspension unit Cover cap 8 Stud 7 short Guide holder 1 shaft mounting Securing set 1 Guide element 4 Stud 10 long Clamp 2 Securing set 2 Guide holder 1 pipe extension 9 Flat...

Page 78: ...de element Lower the machine carefully into the operating area Hold the power supply cable lightly taut Make sure that it does not become damaged Lower the machine carefully onto the coupling base If...

Page 79: ...Recommended analyzing device Threshold Triggered condition Motor monitoring Bimetal sensor 1st temperature circuit 20 21 Switch off Bimetal sensor 2nd temperature circuit 20 21 22 Low temperature earl...

Page 80: ...IN 44081 17 cold type thermistor beginning 18 cold type thermistor high temperature per DIN 44081 19 cold type thermistor low temperature as per DIN 44081 20 bimetallic thermistor break contact 250V 2...

Page 81: ...ontact 250V 2A cos j 1 35 Thermal float and cold type thermistors as per DIN 44081 36 Screening 37 Cold type thermistors end as per DIN 44081 38 Cold type thermistors tapping as per DIN 44081 39 white...

Page 82: ...Werte sind aus dem Maschinendatenblatt zu entnehmen Bei rechtsdrehendem Drehfeld hat der Motor die richtige Drehrichtung Isolationswiderstand Bei Erstinbetriebnahme darf der Isolationswiderstand 20 M...

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Page 85: ...36 23 889500 wilo wilo hu Ireland WILO Engineering Ltd Limerick T 353 61 227566 sales wilo ie Italy WILO Italia s r l 20068 Peschiera Borromeo Milano T 39 25538351 wilo italia wilo it Kazakhstan WILO...

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