Wilo RexaBloc RE Series Installation And Operating Instructions Manual Download Page 15

38 

WILO SE 12-2015 V05 DIN A4

English

 

COMMISSIONING

• 

Connect the suction- and pressure-side pipe 

system. To ensure that the pipe system is 

connected free of stresses and vibration, we 

recommend using elastic connection pieces 

(compensators).

• 

Route the power supply cables (

must

 be pro-

vided by the customer) in accordance with local 

requirements.

• 

Have the electrical connections made by a 

qualified electrician.

2.  Install optional accessories, such as alarm switch

-

gear for detecting moisture.

3.  Commissioning the hydraulics: about 2–4 h

• 

As described in the "Commissioning" section

• 

Open slide valves on suction and pressure sides.

• 

Vent the hydraulics and pipe system.

5.4.  Electrical connection

ELECTROCUTION hazard! 

Improper electrical connections can lead to 

fatal electric shocks. Electrical connections 

may only be carried out by a qualified electri

-

cian approved by the local energy supply 

company, in accordance with locally applica-

ble regulations.

NOTE

 

Also note all the information regarding electrical 

connection in the operating and maintenance 

manual for the motor!

• 

The current and voltage of the mains connection 

must be designed in accordance with the infor

-

mation in the operating and maintenance manual 

for the motor. See also the specifications on the 

rating plate for the motor.

• 

The power supply cable must be provided by the 

customer. The cable cross-section and chosen 

routing option must comply with local standards 

and requirements.

• 

Any available monitoring equipment, e.g. sealing 

chamber control, must be connected and tested 

to ensure that it is working properly.

• 

Earth the hydraulics according to the regulations.

 

Earthing is provided by the motor connection. Al

-

ternatively, the hydraulics can be earthed through 

a separate connection. The cross section of the 

cable for the earth conductor connection must 

comply with local regulations.

5.4.1.  Check the monitoring equipment before  

commissioning

If the values deviate from the specifications, the 

monitoring equipment may be faulty. Consult 

Wilo customer service.

Optional pencil electrode for sealing chamber 

control

Before the pencil electrode is connected, it must 

be checked with an ohmmeter. The following 

values must be complied with:

• 

This value must approach infinity. If the value 

is low, there is water in the oil. Also observe the 

instructions of the optional evaluation relay.

5.4.2.  Connecting the monitoring equipment

Connecting the pencil electrode (available as an 

option) for sealing chamber control

• 

The pencil electrode must be connected via an 

evaluation relay. We recommend the “NIV 101/A” 

relay for this. The threshold is 30 kΩ. When the 

threshold is reached, a warning must be given or 

the unit switched off.

CAUTION! 

If there is only a warning, the hydraulics could 

be irreparably damaged by water ingress. We 

always recommend switching the hydraulics 

off!

5.4.3.  Connecting the standard motor

The information for connecting the motor to the 

mains, information concerning existing monitor

-

ing equipment and connecting this equipment, 

and concerning possible activation types can be 

found in the operating and maintenance manual 

for the motor.

5.5.  Operator responsibilities

5.5.1.  Recommended monitoring equipment

The hydraulics is driven by a standard motor. 

Standard motor are not overflow-proof. We 

therefore recommend using an alarm switchgear 

to record major leakage. In the event of a major 

discharge of fluid (e.g. faulty piping), an alarm can 

be issued and the unit switched off.

6.  Commissioning

NOTE

 

Also note all the information regarding com

-

missioning in the operating and maintenance 

manual for the motor!

The “Commissioning” section contains all the im

-

portant instructions for the operating personnel 

for starting up and operating the hydraulics.

The following conditions must be adhered to and 

monitored:

• 

Maximum ambient temperature (see installation 

and operating instructions for motor)

• 

All slide valves on the suction- and pressure-side 

are open

These general conditions must also be checked 

after a lengthy period without operation, and 

any defects detected must be repaired!

Always keep this manual either by the hydraulics 

or in a place specially reserved for it, where it is 

accessible for the entire operating personnel at 

all times.

Summary of Contents for RexaBloc RE Series

Page 1: ...age et de mise en service it Istruzioni di montaggio uso e manutenzione sv Monterings och sk tselanvisning tr Montaj ve kullanma k lavuzu sl Navodila za vgradnjo in obratovanje hu Be p t si s zemeltet...

Page 2: ...Fig 2 Fig 1 A B 2 4 7 8 9 5 3 1 6 2 4 7 8 9 5 1 6 A B 1 1...

Page 3: ...Fig 4 Fig 5 Fig 3 2 1 4 7 8 5 3 6 6 A A 9 9 9 9 D D L...

Page 4: ...Fig 6 Fig 7 2 1 4 7 8 5 5 5 5 5 5 3 6 9 10 11 12 2 1 10 11 14 15 13 16...

Page 5: ...Fig 8 2 1 2 2 3 2 2...

Page 6: ...g modes 34 3 6 Technical data 34 3 7 Type key 34 3 8 Scope of delivery 34 3 9 Accessories 35 4 Transport and storage 35 4 1 Delivery 35 4 2 Transport 35 4 3 Storage 35 4 4 Return delivery 35 5 Install...

Page 7: ...the right to make technical modifications to systems or compo nents This operating and maintenance manual refers to the hydraulics shown on the title page 1 5 Warranty In general the specifications in...

Page 8: ...ut safety symbols 2 2 General safety When installing or removing the hydraulics never work alone in rooms and sump A second person must always be present The hydraulics must always be switched off bef...

Page 9: ...e housing parts can heat up to well above 40 C There is a risk of burns Never touch parts of the housing with your bare hands After switching them off let the hydraulics cool down to ambient temperatu...

Page 10: ...xplosive fluids gasoline kerosene etc The hydraulics is not designed for these fluids The Wilo RexaBloc RE sewage hydraulics is suit able for pumping Wastewater Sewage containing faeces Sludges with u...

Page 11: ...ate continuously at the rated load without exceeding the permissible tempera ture 3 5 2 Operating mode S2 short time duty The maximum operating period for the motor is specified in minutes e g S2 15 T...

Page 12: ...for storage Place the hydraulics on a firm surface and secure it against slipping and falling over Sewage hy draulics are stored horizontally DANGER due to falling over Never set the hydraulics down...

Page 13: ...question When working in pump chambers a second per son must be present for safety reasons If there is a risk of poisonous or asphyxiating gases forming the necessary precautions must be taken Ensure...

Page 14: ...n type the operating space is divided collector tank and machine room The fluid is collected in the collector tank and the hydraulics is installed in the machine room The operating space must be block...

Page 15: ...customer service Optional pencil electrode for sealing chamber control Before the pencil electrode is connected it must be checked with an ohmmeter The following values must be complied with This valu...

Page 16: ...he electrical connection must be completed in accordance with the information in the operating and maintenance manual for the motor There must be a test run without fluid and with the slide valve on t...

Page 17: ...ficially approved load bearing equip ment must be used for lifting and lowering the hydraulics RISK of fatal injury due to malfunctions The lifting gear and lifting equipment must be in a technically...

Page 18: ...maintenance and repair work must be carried out by Wilo customer service authorised service workshops or trained specialists with the greatest of care and in a safe workplace Proper protective clothin...

Page 19: ...end on the char acteristics of the fluid The current consumption can provide an early indication of damage and or malfunctions in the impeller bearings and or motor which can be rectified Larger volta...

Page 20: ...BEWARE of sharp edges Sharp edges can form on the impeller and the opening on the suction port There is a risk of injury Wear the necessary protective cloth ing such as protective gloves BEWARE of bu...

Page 21: ...g on the suction port There is a risk of injury Wear the necessary protective clothing such as protec tive gloves 8 4 4 Replacing the mechanical seal Great care must be taken during this task The mech...

Page 22: ...prevent injury Unsanctioned changes to the hydraulics are made at the operator s own risk and release the manu facturer from any warranty obligations Fault The unit will not start 1 Fuses the motor p...

Page 23: ...ut pencil electrode 2 Increased leakage when running in new mechani cal seals Change the oil 3 Defective pencil electrode cables Replace pencil electrode 4 Mechanical shaft seal is defective Replace t...

Page 24: ...Pioneering for You WILO SE Nortkirchenstra e 100 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com...

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