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Installation and operating instructions Wilo-RexaBloc RE 

33

PRODUCT DESCRIPTION

 English

2.8.2.  Recommended monitoring equipment

The hydraulics is driven by a standard motor. 

Standard motor are not overflow-proof. We 

therefore recommend using an alarm switchgear 

to record major leakage. In the event of a major 

discharge of fluid (e.g. faulty piping), the motor 

must switch off.

2.8.3.  Sound pressure

NOTE

 

Also note all the information in the operating 

and maintenance manual for the motor!

CAUTION: Wear ear defenders! 

According to applicable laws and regula-

tions, ear protection must be worn if the 

sound-pressure level is 85 dB(A) or more! The 

end-user must make sure that this is complied 

with!

The hydraulics generates a sound-pressure level 

of approx. 70  dB (A) to 80  dB (A) during opera

-

tion.

However, the actual sound-pressure level 

depends on several factors. These include, for 

example, the installation, fixation of accessories 

and piping, the duty point etc.

We recommend that the operator takes an ad-

ditional measurement at the workplace once the 

hydraulics is running at its duty point and under 

all operating conditions.

2.9.  Standards and guidelines used

The hydraulics is subject to various European 

directives and harmonised standards. See the EC 

declaration of conformity for precise information 

about these.

In addition, various standards are used as a basis 

for operating, assembling and dismantling the 

hydraulics.

2.10. CE marking

The CE marking is attached to the rating plate for 

the hydraulics.

3.  Product description

The hydraulics is manufactured with great care 

and is subject to constant quality controls. 

Trouble-free operation is guaranteed if they are 

installed and maintained correctly.

3.1. 

Intended use and fields of application

DANGER 

– explosive fluids!

 

It is strictly prohibited to pump explosive 

fluids (gasoline, kerosene etc.). The hydraulics 

is not designed for these fluids.

The Wilo-RexaBloc RE… sewage hydraulics is suit

-

able for pumping:

• 

Wastewater

• 

Sewage containing faeces

• 

Sludges with up to 8% dry matter (depending on 

type)

The sewage hydraulics must 

not

 be used for 

pumping:

• 

Drinking water

• 

Fluids containing hard components such as stone, 

wood, metal, sand etc.

• 

Highly flammable and explosive fluids in pure 

form

The intended use includes complying with these 

instructions. Any other use is considered to be 

outside the intended use.

3.2.  Set-up

The Wilo-RexaBloc RE are sewage hydraulics with 

a flanged IEC standard motor in monobloc design 

for stationary dry well installation.

Fig. 1: Description 

1 Hydraulics

6

Sealing chamber 

monitoring (optionally 

available)

2 Bearing bracket

7

Venting screw

3 IEC standard motor

8

Drainage screw

4 Suction connection

9 Support

5

Pressure connection

A "Bare shaft" design (hydraulics without motor)

B

Unit (hydraulics with flanged motor)

3.2.1.  Version

As standard, a unit consisting of hydraulics with a 

flanged motor is delivered.

Alternatively, a "bare shaft" design can be deliv

-

ered. In this case, the operator has to provide a 

suitable motor and install it on site.

3.2.2.  Hydraulics

Hydraulics housing and bearing bracket as a self-

contained unit, with channel impeller or vortex 

impeller, axial suction port and radial pressure 

port. The connections are configured as flange 

connections.

Bearing bracket with seal on the fluid and motor 

sides, as well as sealing chamber and leakage 

chamber for receiving fluid ingress through the 

seal. The sealing chamber is filled with environ

-

mentally harmless medicinal white oil.

The hydraulics is not self-priming, in other 

words, the fluid must flow in either automati

-

cally or with supply pressure.

3.2.3.  Monitoring equipment

As an option, the sealing chamber can be moni

-

tored by an external pencil electrode. This signals 

if there is water ingress into the sealing chamber 

through the mechanical seal on the fluid side.

Summary of Contents for RexaBloc RE Series

Page 1: ...age et de mise en service it Istruzioni di montaggio uso e manutenzione sv Monterings och sk tselanvisning tr Montaj ve kullanma k lavuzu sl Navodila za vgradnjo in obratovanje hu Be p t si s zemeltet...

Page 2: ...Fig 2 Fig 1 A B 2 4 7 8 9 5 3 1 6 2 4 7 8 9 5 1 6 A B 1 1...

Page 3: ...Fig 4 Fig 5 Fig 3 2 1 4 7 8 5 3 6 6 A A 9 9 9 9 D D L...

Page 4: ...Fig 6 Fig 7 2 1 4 7 8 5 5 5 5 5 5 3 6 9 10 11 12 2 1 10 11 14 15 13 16...

Page 5: ...Fig 8 2 1 2 2 3 2 2...

Page 6: ...g modes 34 3 6 Technical data 34 3 7 Type key 34 3 8 Scope of delivery 34 3 9 Accessories 35 4 Transport and storage 35 4 1 Delivery 35 4 2 Transport 35 4 3 Storage 35 4 4 Return delivery 35 5 Install...

Page 7: ...the right to make technical modifications to systems or compo nents This operating and maintenance manual refers to the hydraulics shown on the title page 1 5 Warranty In general the specifications in...

Page 8: ...ut safety symbols 2 2 General safety When installing or removing the hydraulics never work alone in rooms and sump A second person must always be present The hydraulics must always be switched off bef...

Page 9: ...e housing parts can heat up to well above 40 C There is a risk of burns Never touch parts of the housing with your bare hands After switching them off let the hydraulics cool down to ambient temperatu...

Page 10: ...xplosive fluids gasoline kerosene etc The hydraulics is not designed for these fluids The Wilo RexaBloc RE sewage hydraulics is suit able for pumping Wastewater Sewage containing faeces Sludges with u...

Page 11: ...ate continuously at the rated load without exceeding the permissible tempera ture 3 5 2 Operating mode S2 short time duty The maximum operating period for the motor is specified in minutes e g S2 15 T...

Page 12: ...for storage Place the hydraulics on a firm surface and secure it against slipping and falling over Sewage hy draulics are stored horizontally DANGER due to falling over Never set the hydraulics down...

Page 13: ...question When working in pump chambers a second per son must be present for safety reasons If there is a risk of poisonous or asphyxiating gases forming the necessary precautions must be taken Ensure...

Page 14: ...n type the operating space is divided collector tank and machine room The fluid is collected in the collector tank and the hydraulics is installed in the machine room The operating space must be block...

Page 15: ...customer service Optional pencil electrode for sealing chamber control Before the pencil electrode is connected it must be checked with an ohmmeter The following values must be complied with This valu...

Page 16: ...he electrical connection must be completed in accordance with the information in the operating and maintenance manual for the motor There must be a test run without fluid and with the slide valve on t...

Page 17: ...ficially approved load bearing equip ment must be used for lifting and lowering the hydraulics RISK of fatal injury due to malfunctions The lifting gear and lifting equipment must be in a technically...

Page 18: ...maintenance and repair work must be carried out by Wilo customer service authorised service workshops or trained specialists with the greatest of care and in a safe workplace Proper protective clothin...

Page 19: ...end on the char acteristics of the fluid The current consumption can provide an early indication of damage and or malfunctions in the impeller bearings and or motor which can be rectified Larger volta...

Page 20: ...BEWARE of sharp edges Sharp edges can form on the impeller and the opening on the suction port There is a risk of injury Wear the necessary protective cloth ing such as protective gloves BEWARE of bu...

Page 21: ...g on the suction port There is a risk of injury Wear the necessary protective clothing such as protec tive gloves 8 4 4 Replacing the mechanical seal Great care must be taken during this task The mech...

Page 22: ...prevent injury Unsanctioned changes to the hydraulics are made at the operator s own risk and release the manu facturer from any warranty obligations Fault The unit will not start 1 Fuses the motor p...

Page 23: ...ut pencil electrode 2 Increased leakage when running in new mechani cal seals Change the oil 3 Defective pencil electrode cables Replace pencil electrode 4 Mechanical shaft seal is defective Replace t...

Page 24: ...Pioneering for You WILO SE Nortkirchenstra e 100 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com...

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