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36 

WILO SE 12-2015 V05 DIN A4

English

 

INSTALLATION

the hydraulics from damage during transporta

-

tion. If you have any questions, please contact 

Wilo customer service!

5.  Installation

In order to prevent damage to the product or seri-

ous injury during installation, the following points 

must be observed:

• 

Installation work – assembly and installation 

of the hydraulics – may only be carried out by 

qualified persons. The safety instructions must be 

followed at all times.

• 

The hydraulics must be inspected for transport 

damage before any installation work is carried 

out.

5.1.  General

For design and operation of technical sewage 

systems, observe the pertinent local regulations 

and directives for sewage technology (such as 

those of sewage technology associations).

Note that, in stationary installations, pressure 

surges can occur in cases where water is pumped 

with longer discharge pipes (especially with 

steady ascents or steep terrain).

Pressure surges can result in destruction of the 

hydraulics/system and noise pollution due to flap 

knock. Pressure surges can be prevented by ap

-

plying suitable measures (e.g. non-return valves 

with an adjustable closing time or special routing 

of the discharge pipeline).

Air pockets in the hydraulics or piping system 

must be avoided at all costs and must be removed 

using a suitable ventilation system.

Protect the hydraulics from frost.

5.2.  Installation types

• 

Horizontal stationary dry well installation

5.3.  Installation

NOTE

 

Also note all the information regarding installa

-

tion in the operating and maintenance manual 

for the motor!

The following information should be taken into 

consideration when installing the hydraulics:

• 

This work must be carried out by a qualified 

person and electrical work must be carried out by 

an electrician.

• 

The operating space must be clean, dry and free 

from frost, and designed for the hydraulics in 

question.

• 

When working in pump chambers, a second per

-

son must be present for safety reasons. If there is 

a risk of poisonous or asphyxiating gases forming, 

the necessary precautions must be taken.

• 

Ensure that lifting equipment can be fitted with

-

out any trouble, since this is required for assembly 

and removal of the hydraulics. It must be possible 

to reach the hydraulics safely in their operating 

and storage locations using the lifting equip

-

ment. The machine must be positioned on a firm 

bearing surface. For transporting the hydraulics, 

the load-carrying equipment must be secured to 

the prescribed attachment points. When using 

chains, these must be connected to the attach-

ment point using a shackle. Lifting gear must be 

technically approved.

• Structural components and foundations must be 

of sufficient stability in order to allow the product 

to be fixed securely and functionally. The operator 

or the supplier is responsible for the provision of 

the foundations and their suitability in terms of 

dimensions, stability and strength!

• 

Never let the hydraulics run dry. Air pockets are 

to be avoided at all costs. Appropriate ventilation 

systems must be provided.

• 

Check the available consulting documentation 

(installation plans, design of operating space, 

inlet conditions) is complete and correct.

• Please observe all regulations, rules and legal 

requirements for working with and underneath 

heavy suspended loads. Wear appropriate protec

-

tive clothing/equipment.

• Please also observe the applicable national acci-

dent prevention regulations and trade association 

safety provisions.

5.3.1.  Attachment points

To raise and lower the hydraulics, they must be 

fastened at the specified attachment points. We 

differentiate here between the unit and the "bare 

shaft" version.

Fig. 2: Attachment points 

A "Bare shaft" version

B

Unit

1 Transport shackle

Definition of symbols

Attach here!

Shackle must be used!

Lifting equipment: Chain permitted

Lifting equipment: Wire rope or nylon rope 

permitted

Lifting equipment: Transport strap permitted

Use of a hook for attachment is prohibited!

Summary of Contents for RexaBloc RE Series

Page 1: ...age et de mise en service it Istruzioni di montaggio uso e manutenzione sv Monterings och sk tselanvisning tr Montaj ve kullanma k lavuzu sl Navodila za vgradnjo in obratovanje hu Be p t si s zemeltet...

Page 2: ...Fig 2 Fig 1 A B 2 4 7 8 9 5 3 1 6 2 4 7 8 9 5 1 6 A B 1 1...

Page 3: ...Fig 4 Fig 5 Fig 3 2 1 4 7 8 5 3 6 6 A A 9 9 9 9 D D L...

Page 4: ...Fig 6 Fig 7 2 1 4 7 8 5 5 5 5 5 5 3 6 9 10 11 12 2 1 10 11 14 15 13 16...

Page 5: ...Fig 8 2 1 2 2 3 2 2...

Page 6: ...g modes 34 3 6 Technical data 34 3 7 Type key 34 3 8 Scope of delivery 34 3 9 Accessories 35 4 Transport and storage 35 4 1 Delivery 35 4 2 Transport 35 4 3 Storage 35 4 4 Return delivery 35 5 Install...

Page 7: ...the right to make technical modifications to systems or compo nents This operating and maintenance manual refers to the hydraulics shown on the title page 1 5 Warranty In general the specifications in...

Page 8: ...ut safety symbols 2 2 General safety When installing or removing the hydraulics never work alone in rooms and sump A second person must always be present The hydraulics must always be switched off bef...

Page 9: ...e housing parts can heat up to well above 40 C There is a risk of burns Never touch parts of the housing with your bare hands After switching them off let the hydraulics cool down to ambient temperatu...

Page 10: ...xplosive fluids gasoline kerosene etc The hydraulics is not designed for these fluids The Wilo RexaBloc RE sewage hydraulics is suit able for pumping Wastewater Sewage containing faeces Sludges with u...

Page 11: ...ate continuously at the rated load without exceeding the permissible tempera ture 3 5 2 Operating mode S2 short time duty The maximum operating period for the motor is specified in minutes e g S2 15 T...

Page 12: ...for storage Place the hydraulics on a firm surface and secure it against slipping and falling over Sewage hy draulics are stored horizontally DANGER due to falling over Never set the hydraulics down...

Page 13: ...question When working in pump chambers a second per son must be present for safety reasons If there is a risk of poisonous or asphyxiating gases forming the necessary precautions must be taken Ensure...

Page 14: ...n type the operating space is divided collector tank and machine room The fluid is collected in the collector tank and the hydraulics is installed in the machine room The operating space must be block...

Page 15: ...customer service Optional pencil electrode for sealing chamber control Before the pencil electrode is connected it must be checked with an ohmmeter The following values must be complied with This valu...

Page 16: ...he electrical connection must be completed in accordance with the information in the operating and maintenance manual for the motor There must be a test run without fluid and with the slide valve on t...

Page 17: ...ficially approved load bearing equip ment must be used for lifting and lowering the hydraulics RISK of fatal injury due to malfunctions The lifting gear and lifting equipment must be in a technically...

Page 18: ...maintenance and repair work must be carried out by Wilo customer service authorised service workshops or trained specialists with the greatest of care and in a safe workplace Proper protective clothin...

Page 19: ...end on the char acteristics of the fluid The current consumption can provide an early indication of damage and or malfunctions in the impeller bearings and or motor which can be rectified Larger volta...

Page 20: ...BEWARE of sharp edges Sharp edges can form on the impeller and the opening on the suction port There is a risk of injury Wear the necessary protective cloth ing such as protective gloves BEWARE of bu...

Page 21: ...g on the suction port There is a risk of injury Wear the necessary protective clothing such as protec tive gloves 8 4 4 Replacing the mechanical seal Great care must be taken during this task The mech...

Page 22: ...prevent injury Unsanctioned changes to the hydraulics are made at the operator s own risk and release the manu facturer from any warranty obligations Fault The unit will not start 1 Fuses the motor p...

Page 23: ...ut pencil electrode 2 Increased leakage when running in new mechani cal seals Change the oil 3 Defective pencil electrode cables Replace pencil electrode 4 Mechanical shaft seal is defective Replace t...

Page 24: ...Pioneering for You WILO SE Nortkirchenstra e 100 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com...

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