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Safety

en

Installation and operating instructions Wilo-Padus PRO

7

Personal protective equipment: wear foot protection

Personal protective equipment: wear hand protection

Personal protective equipment: wear mouth protection

Personal protective equipment: wear safety goggles

Working alone is prohibited! A second person must be present.

Useful information

2.2

Personnel qualifications

Personnel must:

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Be instructed about locally applicable regulations governing accident prevention.

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Have read and understood the installation and operating instructions.

Personnel must have the following qualifications.

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Electrical work: A qualified electrician must carry out the electrical work.

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Installation/dismantling: The technician must be trained in the use of the necessary
tools and fixation materials for the relevant construction site.

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Maintenance tasks: The technician must be familiar with the use of operating fluids
and their disposal. In addition, the technician must have basic knowledge of mech-
anical engineering.

Definition of “qualified electrician”

A qualified electrician is a person with appropriate technical education, knowledge and
experience who can identify 

and

 prevent electrical hazards.

2.3

Electrical work

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Electrical work must be carried out by a qualified electrician.

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Before commencing work, disconnect the product from the mains and secure it
against being switched on again.

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Observe applicable local regulations when connecting to the mains power supply.

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Comply with the requirements of the local energy supply company.

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Train personnel in how to make electrical connections.

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Instruct personnel in the methods to switch off the device.

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Observe the technical information in these installation and operating instructions as
well as on the rating plate.

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Earth the device.

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Observe regulations for connection to the electrical switching system.

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It is not possible to connect the device to electronic start-up controllers (e.g. soft
starter or frequency converter).

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Replace defective connection cables. Contact customer service.

2.4

Monitoring devices

The following monitoring devices must be provided on-site:

Circuit breaker

The size and switching characteristics of the circuit breakers must conform to the rated
current of the connected product. Observe local regulations.

Motor protection switch

Make provision for an on-site motor protection switch for devices without a plug! The
minimum requirement is a thermal relay/motor protection switch with temperature
compensation, differential triggering and anti-reactivation device in accordance with
the local regulations. In case of sensitive mains, make provision for the installation on-

Summary of Contents for Padus PRO

Page 1: ...Pioneering for You Wilo Padus PRO 6084247 Ed 02 2019 10 en Installation and operating instructions...

Page 2: ......

Page 3: ...3 Operating modes 11 4 4 Operation with frequency converter 11 4 5 Operation in an explosive atmosphere 11 4 6 Technical data 11 4 7 Type key 12 4 8 Scope of delivery 12 5 Transportation and storage...

Page 4: ...g fluid 23 9 4 Maintenance intervals 23 9 5 Maintenance measures 24 10 Repairs 26 10 1 Adjusting the impeller clearance 26 11 Faults causes and remedies 27 12 Spare parts 30 13 Disposal 30 13 1 Oils a...

Page 5: ...law The defects are reported in writing to the manufacturer within the warranty period Application according to intended use All monitoring devices are connected and tested before commissioning Exclus...

Page 6: ...ARNING Failure to follow the instructions can lead to serious injuries CAUTION Failure to follow the instructions can lead to property damage and a possible total loss NOTICE Useful information on han...

Page 7: ...rical work must be carried out by a qualified electrician Before commencing work disconnect the product from the mains and secure it against being switched on again Observe applicable local regulation...

Page 8: ...g if the operator s field of vision is blocked Persons must not stand underneath suspended loads Do not move suspended loads over workplaces where people are present 2 7 Installing dismantling Wear th...

Page 9: ...ure of several bar can build up in the motor This pressure escapes when the screw plugs are opened If screw plugs are opened without due cau tion they can be ejected at high speed To avoid injuries ob...

Page 10: ...received and read the work regulations The submersible pumps must not be used for pumping Drinking water Sewage with or without faeces Acids or alkaline solutions Fluids containing hard components suc...

Page 11: ...ch The plug is designed for use in commercially available shock proof or CEE sockets and is not overflow proof 4 2 Monitoring devices The thermal motor monitoring protects the motor winding from overh...

Page 12: ...multi channel impeller 08 Size L Hydraulics n a standard version L low pressure version T Mains connection version M 1 T 3 039 10 rated power P2 in kW 5 Mains connection frequency 5 50 Hz 6 60 Hz 40...

Page 13: ...if unprotected and may be damaged Lift wet packaging carefully and replace it immediately Only remove the outer packaging at the place of utilisation to ensure that the pump is not damaged during tran...

Page 14: ...rvice if the mixer has to be stored for more than 6 months After storage remove any dust and oil from the pump and check the coating for dam age Repair damaged coatings before further use 6 Installati...

Page 15: ...n must have a firm surface Attach the lifting gear to the handle using a shackle Only use lifting gear which has been technically approved The laid connection cables must enable safe operation Check w...

Page 16: ...ign the pump at the installation location 3 Place the pump on a solid load bearing surface CAUTION Prevent the pump sink ing in 4 Lay the pressure hose and fasten it to a certain point e g drainage DA...

Page 17: ...he local regulations In case of sensitive mains make provision for the installation on site of other protective equipment e g overvoltage undervoltage or phase failure re lay etc Residual current devi...

Page 18: ...verflow proof Observe the information on the protection class IP of the plug DANGER If the pump is to be connected directly to the switchgear arrange for the electrical connection to be carried out by...

Page 19: ...direction of rotation If the direction of rotation is incorrect exchange the two phases at the mains connec tion Pumps with CEE plug and phase inverter AUTO RESET 180 ON OFF 1 2 Fig 6 Phase inverter 1...

Page 20: ...e pump to cool down at ambient temperature after switching it off When operating the pump observe the locally applicable regulations on the following topics Workplace safety Accident prevention Handli...

Page 21: ...dry run is not permitted Non compliance can result in irreparable damage 8 4 Removal DANGER Danger due to fluids hazardous to health If the pump is used in fluids hazardous to health decontaminate th...

Page 22: ...quirement observe the spe cifications of the work regulations The operator must make sure that the personnel have received and read the work regulations Pump is dismantled Contaminated cleaning water...

Page 23: ...icable guidelines Provide the tools required If flammable solvents and cleaning agents are used open flames naked lights and smoking are prohibited 9 3 Operating fluid 9 3 1 Oil types Medicinal white...

Page 24: ...s Cracks Scratches Abrasion Pinch points If damage is identified on the connection cable decommission the pump immediately Have the connection cable replaced by Wilo customer service Only operate the...

Page 25: ...mantled and cleaned decontaminated if required 1 Position the pump in a horizontal position on a firm surface The screw plug should face upwards WARNING Risk of hands being crushed Make sure that the...

Page 26: ...be met prior to starting repair work Pump cooled down to the ambient temperature Pump is switched voltage free and secured against being activated inadvertently Pump cleaned thoroughly and disinfecte...

Page 27: ...ction strainer with baseplate in place 14 Screw in the four hexagon nuts with washers and tighten Max tightening torque 20 Nm Impeller clearance corrected 11 Faults causes and remedies DANGER Danger d...

Page 28: ...ing to the technical specifications by a qualified electrician and reset monitor ing equipment Check the impeller to make sure that it runs smoothly clean the hydraulics if necessary Fault Pump starts...

Page 29: ...er clearance too great Adjust the impeller clearance 8 Pipe system on the pressure side or pressure hose clogged Remove clogging and replace the damaged components if necessary 9 Strongly gassing flui...

Page 30: ...rotective clothing Used protective clothing must be disposed off in accordance with the locally applicable guidelines 13 3 Information on the collection of used electrical and electronic products Prop...

Page 31: ...ilo it Kazakhstan WILO Central Asia 050002 Almaty T 7 727 312 40 10 info wilo kz Korea WILO Pumps Ltd 20 Gangseo Busan T 82 51 950 8000 wilo wilo co kr Latvia WILO Baltic SIA 1019 Riga T 371 6714 5229...

Page 32: ...Pioneering for You WILO SE Nortkirchenstr 100 44263 Dortmund Germany T 49 0 231 4102 0 T 49 0 231 4102 7363 wilo wilo com www wilo com...

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