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Installation and operating instructions Wilo-Control MS-L 2x4kW

 33

INSTALLATION English

4. 

Fix the switchgear using four screws (max. Ø: 

4 mm) and appropriate anchors onto the wall.

5.3.3.  Positioning of signal transmitters

For automatic control of the connected pump, 

a corresponding level control device must be 

installed. This needs to be provided by the cus-

tomer.

Float switches may be used as signal transmitters. 

Connection of level sensors or electrodes is not 

possible! The corresponding signal transmitters 

must be installed according to the unit's installa-

tion plan.

DANGER - explosive atmosphere! 

If the connected signal transmitters are used 

in potentially explosive areas, there is a dan

-

ger of fatal injuries from explosions! The con

-

nected signal transmitters must always be 

used outside of potentially explosive areas. 

Installation must always be carried out by 

a qualified electrician.

Note the following:

• 

When using float switches, ensure that these can 

move freely in the operating space (pump cham-

ber, reservoir).

• The water level of the connected pump must not 

fall below the minimum.

• 

The maximum switching frequency of the con

-

nected pump must not be exceeded.

5.4.  Electrical connection

POTENTIALLY fatal danger due to electrical 

voltage! 

Incorrect electrical connections can cause fa-

tal electric shocks. Electrical connections may 

only be carried out by a qualified electrician 

approved by the local energy supply company, 

in accordance with locally applicable regula-

tions.

DANGER - explosive atmosphere! 

If the connected pump and signal transmitter 

are used in potentially explosive areas, there 

is a danger of fatal injuries from explosions! 

The connected pump and signal transmitter 

must always be used outside of potentially 

explosive areas. Installation must always be 

carried out by a qualified electrician.

NOTE

•  Depending on the system's impedance and the 

connected consumers' max. no. of connections/

hour, voltage fluctuations or voltage drops may 

occur. Always have the electrical connections 

carried out by an electrician authorised by the 

local energy supply company.

•  Observe the installation and operating in-

structions for the connected pump and signal 

transmitters.

• The mains connection current and voltage must 

be as stated on the rating plate.

• All-pole disconnecting, K-type circuit breakers 

must be installed!

• 

Max. fuse protection on mains side: 25 A (16 A for 

S version with shock-proof/CEE16 plug)

• 

On switchgears without a power supply sepa

-

ration device (O version: without main switch or 

plug) this must be provided by the customer!

• 

It is recommended a residual-current-operated 

protection switch (RCD, type A, sinus wave-form 

current) be installed. Observe the local laws and 

regulations on this too!

• Route the power supply cable in accordance with 

the valid norms and regulations and according to 

the wiring diagram.

• Ground the system (switchgear and all electric 

consumers) in accordance with the regulations.

Fig. 2.: Overview of individual components 

A Switchgear with main switch

W Switchgear with plug

C Switchgear without main switch and plug
1 Main switch

6 DIP switch 2

2 Motor contactor

7 Potentiometer for fol-

low-up time

3 Terminal strip

8 Rechargeable battery 

installation location

4 Earth terminals

9 Mains terminal strip

5 DIP switch 1

5.4.1.  DIP switch

The switchgear has two DIP switches. These are 

used to switch various functions on/off:

• DIP switch 1, above the potentiometer 

This DIP switch is used to adjust the rated current 

for motor protection as well as activating or deac-

tivating the pump kick function and the internal 

buzzer.

• DIP switch 2, under the potentiometer 

This DIP switch is used to select the mains voltage 

(standard version and "O" version only), to stipu

-

late the service intervals. activate/deactivate the 

connected pumps and to monitor the operating 

parameters (S version only).

5.4.2.  Switchgear mains connection - with main 

switch

Insert the cable ends of the power supply cable 

laid on-site through the threaded cable connec-

tions and secure them accordingly.

Connect the wires 

to the main switch

 as follows:

• 

Mains connection 1~230 V:

• 

Cable: 3-core

• 

Terminals: 4/T2 (L), N (N)

• The protective earth conductor (PE) is connect-

ed to the earth terminal (

;

).

• 

DIP switch 2: DIP position "1": OFF (bottom 

position)

Summary of Contents for Control MS-L 2x4kW Series

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Page 2: ...Fig 1 1 2 3...

Page 3: ...SSM Alarm GL WSK P2 WSK P1 SL 10 16 15 14 13 12 11 9 8 7 6 5 4 3 2 1 HW T1 1 3 5 13 A1 2 4 6 14 A2 T2 T3 L1 L2 L3 NO L1 L2 L3 N WSK M 3 WSK M 1 T1 1 3 5 13 A1 2 4 6 14 A2 T2 T3 L1 L2 L3 NO ON DIP 1 2...

Page 4: ...50Hz U brown yellow green pink grey brown black grey blue V W white P1 P2 ON OFF ON NW 16 black brown black grey blue brown 30 15 0 Seconds ON 100 K DIP 1 2 3 4 5 6 7 SSM Alarm GL WSK P2 WSK P1 SL 10...

Page 5: ...N 100 K DIP 1 2 3 4 5 6 7 SSM Alarm GL WSK P2 WSK P1 SL 10 16 15 14 13 12 11 9 8 7 6 5 4 3 2 1 HW T1 1 3 5 13 A1 2 4 6 14 A2 T2 T3 L1 L2 L3 NO L1 L2 L3 N WSK M 3 WSK M 1 T1 1 3 5 13 A1 2 4 6 14 A2 T2...

Page 6: ...ry 32 5 Installation 32 5 1 General 32 5 2 Types of installation 32 5 3 Installation 32 5 4 Electrical connection 33 6 Operation and function 36 6 1 Controls 36 6 2 Button lock 37 7 Commissioning 37 7...

Page 7: ...refers to the switchgear indicated on the title page 1 5 Warranty In general the specifications in the current gen eral terms and conditions apply for the warranty You can find these here www wilo co...

Page 8: ...les and or insulation the switchgear must be shut down immediately by the operator Tools and other objects should be kept in their designated places so that they can be found quickly The switchgear ma...

Page 9: ...with buttons 2 LED indicators The switchgear comprises the following main components Main switch for switching the switchgear on off NOTE The S version has no main switch A plug is pre assembled inste...

Page 10: ...ns connection Installation and operating instructions Variant S Switchgear with connected cable and plug 1 230 V Shockproof plug 3 400 V CEE phase inverter plug with phase inverter Installation and op...

Page 11: ...must be clean dry and free of vibrations Avoid exposing the switchgear to direct sunlight The customer must provide the power supply cables These must be of sufficient length so that connection to the...

Page 12: ...by an electrician authorised by the local energy supply company Observe the installation and operating in structions for the connected pump and signal transmitters The mains connection current and vo...

Page 13: ...ct ed to the earth terminal NOTE With the S version the pump is connected at terminals 2 T1 L 4 T2 N Pump connection 3 400 V Terminals 2 T1 U 4 T2 V 6 T3 W The protective ground conductor PE is con ne...

Page 14: ...inals 11 12 and 13 of the termi nal strip DANGER due to electrical voltage An external voltage is applied at the terminals for this function This is also present at the terminals when the main switch...

Page 15: ...ill be emitted independent of the electricity network on power failure An audible constant tone will be emitted as an alarm 1 Place the rechargeable battery in the holder Pay attention to the correct...

Page 16: ...fault signal relay deactivated during an alarm signal with the Buzzer OFF Reset button Faults cannot be acknowledged nor can the control be released 7 Commissioning POTENTIALLY fatal danger due to ele...

Page 17: ...direction of rotation and set Observe the wire designations on the wiring diagram when connecting the switchgear and the connected pumps 7 4 1 Checking the direction of rotation The rotation control o...

Page 18: ...rdingly Ambient operating temperature 30 60 C Air humidity 40 50 Prevent formation of condensate BEWARE of moisture Ingress of moisture will result in damage to the switchgear During standstill time p...

Page 19: ...ectrician or Wilo Customer Service 9 3 Repair work Prior to repair work the switchgear must be switched off as described under Final shutdown and all power supply cables dismantled Repair work must be...

Page 20: ...ooting If the points listed here do not rectify the fault contact Wilo Customer Service They can help you as follows Telephone and or written support from Wilo Customer Service On site support from Wi...

Page 21: ...ung folgenden einschl gigen Bestimmungen entspricht in its delivered state complies with the following relevant provisions est conforme aux dispositions suivants dont il rel ve Niederspannungsrichtlin...

Page 22: ...Pioneering for You WILO SE Nortkirchenstra e 100 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com...

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