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Installation and operating instructions Wilo-Control CC-Booster

17

11 Appendix

11.1 ModBus: Data types

11.2 ModBus: Parameter overview

Data type

Description

INT16

Integers in the range from -32768 to 32767.
The number range actually used for a data point may be different.

UINT16

Unsigned integers in the range from 0 to 65535.
The number range actually used for a data point may be different.

ENUM

Is a list. Only one of the values listed in the parameters can be set.

BOOL

A Boolean value is a parameter with exactly two states (0 – false and 1 – true). Generally, all values greater than 
zero are classified as true.

BITMAP*

Is an array of 16 Boolean values (bits). Values are indexed from 0 to 15. The number read from or written to the 
register is the sum of all bits with the value 1 multiplied by 2 to the power of its index.
Bit 0: 2

0

 = 1

Bit 1: 2

1

 = 2

Bit 2: 2

2

 = 4

Bit 3: 2

3

 = 8

Bit 4: 2

4

 = 16

Bit 5: 2

5

 = 32

Bit 6: 2

6

 = 64

Bit 7: 2

7

 = 128

Bit 8: 2

8

 = 256

Bit 9: 2

9

 = 512

Bit 10: 2

10

 = 1024

Bit 11: 2

11

 = 2048

Bit 12: 2

12

 = 4096

Bit 13: 2

13

 = 8192

Bit 14: 2

14

 = 16384

Bit 15: 2

15

 = 32768 

BITMAP32

Is an array of 32 Boolean values (bits). Please check Bitmap for the calculation details.

* Example for clarification:

Bit 3, 6, 8, 15 are 1; all others are 0. The sum is then 2

3

+2

6

+2

8

+2

15

 = 8+64+256+32768 = 33096. It is also possible to do the 

calculation the other way round. Based on the bit with the highest index, check whether the read number is greater than/equal 
to the power of two. If this is the case, bit 1 is set and the power of two is deducted from the number. Then the check with the 
bit with the next lower index and the recently calculated residual number is repeated until bit 0 is obtained or the residual num

-

ber is zero. Example for clarification: The read number is 1416. Bit 15 will be 0, since 1416 < 32768. Bits 14 to 11 will also be 
0. Bit 10 will be 1, since 1416 > 1024. The remainder will be 1416-1024=392. Bit 9 will be 0, since 392 < 512. Bit 8 will be 1, 
since 392 > 256. The remainder will be 392-256=136. Bit 7 will be 1, since 136 > 128. The remainder will be 136-128=8. 
Bits 6 to 4 will be 0. Bit 3 will be 1, since 8 = 8. The remainder will be 0. The remaining bits 2 to 0 will thus all be 0.

Holding 
register
(Protocol)

Name

Data type

Scale & unit

Elements

Access*

Added

40001
(0)

Communication 
profile version

UINT16

0.001

R

31,000

40002
(1)

Wink service

BOOL

RW

31,000

40003
(2)

Type of switch

-

gear

ENUM

3. CC
4. CC...FC
5. CCe
7. CCe NWB

R

31,000

40004 –

40005

(3 – 4)

Switchgear data 
PLC version

UINT32

0.000001

R

31,000

40006 –

40007

(5 – 6)

Switchgear data 
HMI version

UINT32

0.000001

R

31,000

Summary of Contents for Control Booster CC

Page 1: ...Pioneering for You 2 552 577 Ed 01 2020 12 Wilo Wilo Control CC Booster CC CC FC CCe en Installation and operating instructions...

Page 2: ...Fig 1a Comfort Control 6 1 7 8 2 3 1 Fig 1b Comfort Control 6 1 7 8 2 3 1...

Page 3: ...Fig 1c Comfort Control 4 1 6 8 2 3 1 6 7 5 Fig 1d Comfort Control 4 1 8 2 3 1 6 7 5...

Page 4: ...Fig 1e Comfort Control 8 1 2 3 6 1 Fig 2 Fig 3...

Page 5: ...Fig 4a Fig 4b Fig 4c...

Page 6: ...a 5 5 3 Scope of delivery 5 5 4 Accessories 6 6 Description and function 6 6 1 Description of the product Fig 1 6 6 1 1 Function description 6 6 1 2 Set up of the switchgear 6 6 2 Function and operati...

Page 7: ...al voltage NOTICE Signal words DANGER Acutely dangerous situation Non observance will result in death or extremely serious injuries WARNING The user could suffer serious injuries Warning implies that...

Page 8: ...must be put back in position and or recommissioned 2 7 Unauthorised modification and manufacture of spare parts Unauthorised modification and manufacture of spare parts will impair the safety of the p...

Page 9: ...ing application 4 x Number of pumps 1 6 10 Max rated current per pump in amperes A T Mains connection M alternating current 1 T three phase current 3 34 Rated voltage 2 220 230 V 34 380 400 V DOL Pump...

Page 10: ...sing voltage peaks only in the CC FC version item 5 Fuse protection for drives and frequency con verter Fuse protection for the pump motors and the frequency converter For devices with P2 4 0 kW Motor...

Page 11: ...d peak filters can be undertaken in 4 3 5 1 page 2 Normal operation of switchgears without frequency converter CC version see Fig 3 The controlled variable is taken from comparison of the setpoint act...

Page 12: ...adjustment Remote adjustment of the setpoint is possible using an analogue current signal optional voltage signal by means of the corresponding terminals acc to circuit diagram Constant speed Constant...

Page 13: ...splay graphics capable shows the operating statuses of the pumps the controller and the frequency converter Additionally all switchgear parameters can be set using the display The relevant operating e...

Page 14: ...is is done using 4 screws 8 mm Suitable measures should be used to ensure the protection class Floor model BM base mounted The floor model is set up free standing on a level surface with sufficient be...

Page 15: ...terminal strips in accordance with the circuit diagram the PE is connected to the earth rail Power kW Column 1 System impedance Column 2 Connections per hour Column 3 3 400 V 2 2 0 257 12 2 pole 2 2 0...

Page 16: ...nnection cables are extended beyond the dimension supplied ex works it is necessary to comply with the EMC note in the operatingmanualofthefrequencyconverter only CC FC version Connection of excess te...

Page 17: ...means of a potential free contact normally closed contact after removing the converter bridge pre assembled as a factory setting CAUTION Risk of damage to the product Do not connect any external volt...

Page 18: ...switchgear is pre set at the factory The factory settings can be restored by Wilo Service 8 2 Checking the motor direction of rotation By briefly switching on each pump in the Manual mode operating mo...

Page 19: ...ntact material The charge level of the real time clock backup battery is registeredbythesystem andreported if necessary In addition we recommend replacing it every 12 months For this purpose change th...

Page 20: ...ing fins motors are designed for an ambient temperature of 40 C see also installation and operating instructions of the pump Motor protection triggered excess current or short circuit in the supply li...

Page 21: ...cation Bit 3 6 8 15 are 1 all others are 0 The sum is then 23 26 28 215 8 64 256 32768 33096 It is also possible to do the calculation the other way round Based on the bit with the highest index check...

Page 22: ...UINT16 0 1 CCe only RW 31 000 40020 19 Pump speed manual 5 UINT16 0 1 CCe only RW 31 000 40021 20 Pump speed manual 6 UINT16 0 1 CCe only RW 31 000 40024 23 FC ON OFF BOOL CC FC only R 31 000 40025 24...

Page 23: ...40049 48 Pump operating mode ENUM 0 Cascade 1 Vario R 31 000 40050 49 Current speed pump 1 UINT16 0 1 CCe 1 rpm CC FC R 31 000 40051 50 Current speed pump 2 UINT16 0 1 CCe 1 rpm CC FC R 31 000 40052...

Page 24: ...ating hours of pump 2 UINT32 1h R 31 000 40101 40102 100 101 Total operating hours of pump 3 UINT32 1h R 31 000 40103 40104 102 103 Total operating hours of pump 4 UINT32 1h R 31 000 40105 40106 104 1...

Page 25: ...l R 31 000 40240 40241 239 240 Fault status 2 BITMAP32 R 31 000 40141 140 Acknowledge BOOL W 31 000 40159 158 System control BITMAP 0 Ext Off 1 Pump cycling 2 Start pump 3 Stop pump 4 Constant speed a...

Page 26: ...Pioneering for You WILO SE Wilopark 1 D 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com Local contact at www wilo com contact...

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