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2

Part Number 550-110-832/1014

OWB & OWT

  Series 2 

Oil-Fired Water Boilers – 

Boiler Manual

Installations must follow these codes:

•  Local, state, provincial, and national codes, laws, regulations 

and ordinances.

•  NFPA-31, Installation of Oil-Burning Equipment.
•  Standard for Controls and Safety Devices for Automatically 

Fired Boilers, ANSI/ASME CSD-1, when required.

•  National Electrical Code.

Before locating the boiler:

❏ 

Check for nearby connection to:
•  System water piping
•  Venting connections (page 6)
•  Combustion and ventilation air provisions (page 4)
•  Oil supply piping (page 14 and burner manual)
•  Electrical power

❏ 

Check area around boiler. Remove any combustible materials, 

gasoline and other flammable liquids.

  Failure  to  keep  boiler  area  clear  and  free  of 

combustible materials, gasoline and other flammable 

liquids and vapors can result in severe personal 

injury, death or substantial property damage.

❏ 

Boiler must be installed so that burner and control system 

components are protected from dripping or spraying water or 

rain during operation or service.

❏ 

If new boiler will replace existing boiler, check for and correct 

system problems, such as:
1.  System leaks causing oxygen corrosion or section cracks 

from hard water deposits.

2.  Incorrectly-sized expansion tank.
3.  Lack of antifreeze (when required) in boiler water causing 

system and boiler to freeze and leak.

Codes & checklist

  Failure to adhere to the guidelines below 

can result in severe personal injury, death or 

substantial property damage.

When servicing boiler —

1.  To avoid electric shock, disconnect electrical supply 

before performing maintenance.

2.  To  avoid  severe  burns,  allow  boiler  to  cool  before 

performing maintenance.

Boiler operation —

3.  Do not block flow of combustion or ventilation air to boiler.
4.  Should overheating occur, do not turn off or disconnect 

electrical  supply  to  circulator.  Instead,  shut  off  the  oil 

supply at a location external to the appliance, if possible.

5.  Do not use this boiler if any part has been under water. 

Immediately call a qualified service technician to inspect 

the boiler and to replace any part of the control system 

and any burner control that has been under water.

Boiler water —

6.  DO  NOT  use  petroleum-based  cleaning  or  sealing 

compounds in boiler system. Water seal deterioration will 

occur, causing leakage between boiler sections, circulator 

flanges, diaphragm tanks or other system components. 

This can result in substantial property damage.

7.  DO  NOT  use  “homemade  cures”  or  “boiler  patent 

medicines”. Serious damage to boiler, personnel and/

or property may result.

8.  Continual  fresh  makeup  water  will  reduce  boiler  life. 

Mineral  buildup  in  sections  reduces  heat  transfer, 

overheats cast iron, and causes section failure. Addition 

of oxygen and other gases can cause internal corrosion. 

Leaks in boiler or piping must be repaired at once to 

prevent makeup water.

9.  Do not add cold water to hot boiler. Thermal shock can 

cause sections to crack.

Glycol — potential fire hazard —

All glycol is flammable when exposed to high temperatures. If 

glycol is allowed to accumulate in or around the boiler or any 

other potential ignition source, a fire can develop. In order to 

prevent potential severe personal injury, death or substantial 

property damage from fire and/or structural damage:
•  Never  store  glycol  of  any  kind  near  the  boiler  or  any 

potential ignition source.

•  Monitor  and  inspect  the  system  and  boiler  regularly 

for  leakage.  Repair  any  leaks  immediately  to  prevent 

possible accumulation of glycol.

•  Never use automotive antifreeze or ethylene glycol in 

the system. Using these glycols can lead to hazardous 

leakage of glycol in the boiler system. 

1  Prepare boiler location

Read this first!

Summary of Contents for OWB Series 2

Page 1: ...be installed and serviced only by a qualified heating installer service technician Failure to comply could result in severe personal injury death or substantial property damage When calling or writin...

Page 2: ...air to boiler 4 Should overheating occur do not turn off or disconnect electrical supply to circulator Instead shut off the oil supply at a location external to the appliance if possible 5 Do not use...

Page 3: ...r be installed on carpeting Do not install boiler on carpeting even if foundation is used Fire can result causing severe personal injury death or substantial property damage Foundation 1 Provide a sol...

Page 4: ...east 140 sq in per 1 GPH input 1 sq in per 1000 Btu input of all fuel burning appliances plus requirements for any equipment that can pull air from room including clothes dryer and fireplace When outs...

Page 5: ...ndensation in chimney Place boiler The boiler contains ceramic fiber and fiberglass materials Use care when handling these materials per instructions on page 21 of this manual Failure to comply could...

Page 6: ...ize Minimum chimney height Rectangle Note 2 Round OWB OWT 3 5 8 x 8 6 15 OWB OWT 4 6 8 x 8 6 15 OWB OWT 5 6 8 x 8 7 15 OWB OWT 6 7 8 x 8 7 15 Notes 1 Flue collar on boiler is 7 00 diameter 2 6 3 4 x 6...

Page 7: ...burns should the valve discharge Discharge line must be as short as possible and be the same size as the valve discharge connection throughout its entire length Discharge line must pitch downward from...

Page 8: ...lation and Piping Guides If boiler is connected to heating coils located in air handling units where they can be exposed to refrigerated air use flow control valves or other automatic means to prevent...

Page 9: ...t systems such as converted gravity systems 2 The bypass arrangement shown protects the boiler from damage caused by condensate corrosion due to low return water temperature This method does not provi...

Page 10: ...andard Plumbing Code provided that Boiler water including additives is practically nontoxic having toxicity rating or class of 1 as listed in Clinical Toxicology of Commercial Products Boiler water pr...

Page 11: ...ams shown in this manual give settings for standard equipment Burner wiring Burner harness incorporates a disconnect plug providing a convenient way to disconnect wiring when burner mounting door is o...

Page 12: ...12 Part Number 550 110 832 1014 OWB OWT Series 2 Oil Fired Water Boilers Boiler Manual NOTES This page left intentionally blank...

Page 13: ...13 Part Number 550 110 832 1014 OWB OWT Series 2 Oil Fired Water Boilers Boiler Manual Figure 10 Wiring diagram OWB and OWT boilers 6 Connect wiring continued 4...

Page 14: ...Do not use Teflon tape as an oil pipe sealant It can cause valves to fail creating hazards Use only flare fittings Do not use compression fittings Failure to comply could result in severe personal in...

Page 15: ...When using antifreeze Do not use automotive ethylene glycol undiluted or petroleum based antifreeze Severe personal injury death or substantial property damage can result Use antifreeze especially mad...

Page 16: ...t 7 Test limit control While burner is operating move indicator on limit control below actual boiler water temperature Burner should go off while circulator continues to operate Raise setting on limit...

Page 17: ...earances described above 2 Install barometric control 18 to 20 inches from boiler in breeching 3 Attach manual reset temperature switch near upper surface of enclosed area See Figure 12 4 Wire switch...

Page 18: ...t a m s d i u q i l 2 o t n o i t c u r t s b o y n a e v o m e r d n a r o f k c e h C r e l i o b o t w o l f r i a n o i t a l i t n e v d n a n o i t s u b m o c 3 r o f t n e v r o y e n m i h c...

Page 19: ...ler use a wire flue brush to thoroughly clean between all pins at all angles Be careful not to damage side walls of rear refractory 6 Move to the bottom of the flueways and clean up between the sectio...

Page 20: ...Read manual Section 4 page 7 before proceeding further Safety relief valves should be reinspected AT LEAST ONCE EVERYTHREEYEARS by a licensed plumb ing contractor or authorized inspection agency to en...

Page 21: ...h potentially contaminated clothes separately from other clothing Rinse clothes washer thoroughly NIOSH stated First Aid Eye Irrigate immediately Breathing Fresh air REMOVAL OF FIBERGLASS WOOL OR INST...

Page 22: ...22 Part Number 550 110 832 1014 OWB OWT Series 2 Oil Fired Water Boilers Boiler Manual 12 Replacement parts Figure 16 Boiler section assembly refractories collector hood and burner door assembly...

Page 23: ...let includes rope and hardware for installation OWB OWT 3 386 700 241WT OWB OWT 4 386 700 242WT OWB OWT 5 386 700 243WT OWB OWT 6 386 700 244WT G Tie rod x 10 OWB OWT 3 560 234 491WT Tie rod x 14 OWB...

Page 24: ...2 1 4 x 1 2 self tapping screws 1 Start upper screw in boiler section Do not tighten 2 Slip keyhole opening in back panels behind screw 3 Install lower screw and tighten both screws c Install top pan...

Page 25: ...07 511 405 113WT 5 Circulator gasket universal 2 per boiler 590 317 535WT Circulator hardware kit includes 2 flanges 4 nuts 4 bolts 1 nipple 1 ell 1 NPT OWB OWT 3 OWB OWT 4 1 NPT OWB OWT 5 OWB OWT 6 3...

Page 26: ...Dimensional drawing ALL DIMENSIONS IN INCHES Boiler model number Supply tapping inches NPT Return tapping inches NPT B Combustion chamber depth inches D Jacket depth inches OWB OWT 3 1 1 2 1 1 2 10 1...

Page 27: ...10 OWB OWT5 T S2 1 45 203 175 85 0 152 15 9 7 8 x 8 7 15 0 015 OWB OWT6 T S2 1 40 196 171 86 0 149 18 4 7 8 x 8 7 15 0 010 OWB OWT6 T S2 1 75 245 212 85 0 184 18 4 7 8 x 8 7 15 0 015 Notes 1 MBH refer...

Page 28: ...Part Number 550 110 832 1014 OWB OWT Series 2 Oil Fired Water Boilers Boiler Manual W T 8201 W Calumet Rd Milwaukee WI 53223 28...

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