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PMP-098

 

Oil Furnaces

 – 

Furnace Manual

 

11/13  

5

 

Figure 5: Thermostat wiring, heating and air 

conditioning with 4-speed motor 

 

Figure 6: Thermostat wiring heating and air conditioning 

with ECM variable speed motor 

 

Figure 7: Thermostat wiring, heating and air cond. heat 

pump with ECM v. speed motor 

 

Note:  On units with 2 stage cooling or heat pump, terminal Y1 

must be used. When Y1 on the electronic control 
receives a 24 VAC signal, the air flow is reduced by 
20%. Do not use terminal Y1 with a single stage cooling 
or heat pump. 

1.5.

 

INSTALLATION OF THE BURNER 

Refer to the burner manufacturer’s instructions. Also, the burner 
must be installed always in the same way independently of the 
furnace orientation. 
1.  Position the mounting gasket between the mounting flange and 

the burner mounting plate. Align the holes in the burner 
mounting plate with the studs on the mounting flange and bolt 
securely in place. 

2. 

Remove the burner drawer assembly or the air tube assembly; 

3. 

Install the nozzle, refer to Burner data Table 11; 

4. 

Check the electrode settings; 

5. 

Make the electrical connections; 

6. 

Complete oil line connections. 

1.5.1.

 

Nozzles 

The burner comes equipped with an appropriate nozzle. However, if 
another size or a replacement nozzle is required, use the 
manufacturer’s recommended spray angle and type as shown in 
Table 11 and pump pressure as specified. 
Always select nozzle sizes by working back from the desired flow 
rate at operating pressure and not the nozzle marking. 

1.5.2.

 

Air and Turbulator Settings 

Before starting the burner for the first time, adjust the air and 
turbulator settings to those listed in this manual, Table 11. Once the 
burner becomes operational, final adjustments will be required. 
Refer to section 2 of this manual

1.5.3.

 

Post purge delay adjustment 

The post purge delay on the oil-fired burners is factory set to zero 
second. This delay is applicable for all installations with chimney 
venting. For heating units installed with side wall venting and a 
burner equipped with this feature, the post purge delay must be set 
to 15 seconds (For configuration use the Beckett Contractor’s Tool 
"52082U"). No delay is required for Riello burners. Refer to the 
burner control instruction manual and markings for proper 
adjustment of the post purge delay. 

1.6.

 

VENTING 

Poisonous carbon monoxide gas, fire and 
explosion hazard. 
Read and follow all instructions in this section. 
Failure to properly vent this furnace can result in 
death, bodily injury and/or property damage. 
To ensure the safe and proper functioning of an 
oil furnace, it must always be connected to a flue 
with sufficient draft or to an approved side-wall 
venting system. In addition, it is strongly 
recommended to perform a complete inspection 
of all the existing venting systems. 

Poisonous carbon monoxide gas hazard. 
Never install a hand operated damper in the vent 
pipe. However, any Underwriters Laboratories 
listed, electrically operated automatic type vent 
damper may be installed if desired. Be sure to 
follow the instructions provided with vent 
damper. Also, read and follow all instructions in 
this section of the manual. 
Failure to properly vent this furnace or other 
appliances can result in death, bodily injury 
and/or property damage.

 

Summary of Contents for PMP-098

Page 1: ...antial property damage When calling or writing about the furnace Please indicate furnace model number and serial number from rating label You may list the serial number and model number in the space p...

Page 2: ...ows 20 Always connect and seal a return air duct to the furnace unless the furnace is located in a large space such as an unpartitioned basement Route the return air duct to an adjacent room if no ret...

Page 3: ...e minimum clearances from combustible material for each of the positions are specified in Table 1 If the furnace is installed in a basement or on a dirt floor in a crawl space for example it is recomm...

Page 4: ...ase HFB 101 can be used to ensure these clearances Refer to the instructions supplied with the base The burner must always be installed in the same manner regardless of the discharge position of the f...

Page 5: ...ore starting the burner for the first time adjust the air and turbulator settings to those listed in this manual Table 11 Once the burner becomes operational final adjustments will be required Refer t...

Page 6: ...led by a qualified service technician A positive pressure venting system Sealed Combustion System or Direct Vent must NOT use the BVSO Follow the instructions supplied with the venting system This dev...

Page 7: ...om the outside Follow the instructions provided with the burner the fresh air supply kit or the side wall venting kit 1 9 OIL TANK Fire and explosion hazard Use only approved heating type oil in this...

Page 8: ...k satisfactorily on either heating or cooling 1 10 1 2 Determine duct dimensions Table 3 page 9 and Table 4 page 10 provide typical round and rectangular duct sizes for rectangular and flat oval galva...

Page 9: ...7 7 6 6 900 14 58 41 31 25 21 19 17 14 12 11 10 9 8 8 7 7 7 1000 16 64 45 34 28 23 20 18 15 13 11 10 9 9 8 8 7 7 1100 16 72 49 38 30 25 22 19 16 14 12 11 10 9 9 8 8 7 1200 16 54 41 33 27 24 21 17 15 1...

Page 10: ...2 600 12 59 38 28 22 19 16 15 13 700 12 69 44 32 25 21 18 16 15 13 800 14 50 36 29 24 20 18 16 14 900 14 56 41 32 26 22 20 18 15 1000 16 63 45 35 29 24 22 19 17 15 1100 16 69 49 38 31 26 23 21 18 16 1...

Page 11: ...same the RED wire must be moved to UNUSED LEADS on the electronic board and the jumper provided with the BLUE wire must be used between the HEAT and COOL terminals The blower start stop delays can be...

Page 12: ...lace and the blower rail locking screws are well tightened 3 The Blocked Vent Shut Off BVSO is installed according to instructions for chimney venting 4 The oil supply valve is open 5 The burner Reset...

Page 13: ...himney installation and 0 03 to 0 15 W C for direct vent installation A high pressure condition may be caused by excessive combustion air due to the air band being too wide open or a lack of flue draf...

Page 14: ...e unit the heat exchanger and combustion chamber should be inspected to determine if replacement is required 8 After the cleaning replace the heat exchanger baffles flue collar plate and oil burner 9...

Page 15: ...ecked not to exceed 85 F and the blower speed adjusted if necessary 19 Was the thermostat heat anticipator set per wiring diagram Furnace operation continued 20 Was the burner started and tested per b...

Page 16: ..._____________________________ Date installed ________________________ Installation instructions have been followed Checkout sequence has been performed Above information is certified to be correct Inf...

Page 17: ...d amps Minimum ampacity for wiring sizing Maximum fuse size amps Ship weight pounds PMP 098 DD 55 85 1 X 20 x 20 115 60 1 12 2 13 7 15 125 PMP 098 VS 55 85 1 X 20 x 20 115 60 1 10 3 12 2 15 125 0 25 W...

Page 18: ...van Pump pressure PSIG Head Low firing rate baffle Burner tube insertion length Inch ATC Head Air setting 70 000 0 50 86 1 0 40 60W 155 Yes 32229 2 0 84 000 0 60 85 4 0 50 60W 145 Yes 32229 2 5 98 000...

Page 19: ...air adjustment Head Air 70 000 0 50 86 2 0 50 60H 100 0 50 13 84 000 0 60 85 4 0 50 60H 150 0 50 23 98 000 0 70 83 8 0 55 60H 165 60 65 30 70 000 0 50 86 2 0 50 60H 100 0 50 13 84 000 0 60 85 4 0 50...

Page 20: ...me Off Delay CFM Level Time A 1 OFF 2 OFF 0 75 13 45 sec 19 30 sec 38 3 min B 1 ON 2 OFF 0 65 13 45 sec 19 60 sec 38 3 min C 1 OFF 2 ON 0 50 13 60 sec 13 60 sec 38 3 min D 1 ON 2 ON All 13 30 sec 100...

Page 21: ...PMP 098 Oil Furnaces Furnace Manual 11 13 21 5 DIMENSIONS AND RATINGS continued Figure 12 Wiring diagram 4 speed motor PSC...

Page 22: ...PMP 098 Oil Furnaces Furnace Manual 22 11 13 5 DIMENSIONS AND RATINGS continued Figure 13 Wiring diagram variable speed motor ECM...

Page 23: ...PMP 098 Oil Furnaces Furnace Manual 11 13 23 6 Components and replacement parts Figure 14 Parts list with 4 speed motor PSC B50122A...

Page 24: ...or and capacitor included 27 B03470 FLOOR 28 B03298 01 FILTER RACK FRAME 29 B03426 04 SIDE PANEL ASSEMBLY LEFT Panel insulation and baffle included 30 B03299 01 FILTER RACK ACCESS 31 B03450 02 LATERAL...

Page 25: ...PMP 098 Oil Furnaces Furnace Manual 11 13 25 6 Components and replacement parts continued Figure 15 Parts list with variable speed motor ECM B50123A...

Page 26: ...wer motor and capacitor included 26 B03470 FLOOR 27 B03298 01 FILTER RACK FRAME 28 B03426 02 SIDE PANEL ASSEMBLY LEFT Panel insulation and baffle included 29 B03299 01 FILTER RACK ACCESS 30 B03450 02...

Page 27: ...f the furnace oil burner should shut down on flame failure the burner primary control will lock out Ask your service technician to show you the correct procedure to reset the primary control button NE...

Page 28: ...PMP 098 Oil Furnaces Furnace Manual X40204 Rev B 11 13...

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