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PMP-098 

Oil Furnaces

 – 

Furnace Manual

 

8

 

 

11/13

 

2.

  What would the airflow be to obtain a 70°F rise through a 

120,000 BTU/h output furnace? 
Use equation 3 - 2 since you know 

Δ

T and BTU/h: 

CFM = 120,000 / (1.1 x 70) = 1558 CFM 

  The air flow would have to be 1558 CFM to obtain a 

temperature rise of 70°F. 

3.

  Estimate the required airflow for a 75,000 BTU/h output furnace 

installed with a 2-ton air conditioning evaporator coil. 
Heating mode air flow (use Equation 3 - 3): 
CFM = 75 x 14 = 1050 CFM 
Cooling mode air flow (use Equation 3 - 4): 
CFM = 2 x 400 = 800 CFM 

  The larger number is 1050 CFM (heating), so the duct 

system should be sized for 1050 CFM. 

  The supply duct would need to be 16” round or a rectangular 

equivalent such as 8” x 25" or 12" x 18", using Table 3. 

4.

  Estimate the required airflow for the same furnace installed with 

a 4-ton air conditioning evaporator coil. 
Heating mode airflow is still 1050 CFM. 
Cooling mode air flow (use Equation 3 - 4): 
CFM = 4 x 400 = 1600 CFM 

  The larger number is 1600 CFM (cooling), so the duct 

system should be sized for 1600 CFM. 

  The supply duct would need to be 18” round or a rectangular 

equivalent such as 8" x 36" or 12" x 23", using Table 3. 

 

Always check the size of existing ducts, particularly if 
you are adding air conditioning. The air pressure loss 
through the cooling evaporator coil reduces available 
airflow. If the ducts are too small as well, the system 
may not work satisfactorily on either heating or 
cooling. 

1.10.1.2.

 

Determine duct dimensions 

Table 3, page 9 and Table 4, page 10, provide typical round and 
rectangular duct sizes for rectangular and flat oval galvanized ducts. 
Do not apply these tables to size ductwork if the total equivalent 
length of the duct exceeds approximately 100 feet. For longer 
systems or for duct board, fiberglass-lined or flexible duct sizing, use 
the ACCA Manual D or the ACCA duct sizing slide rule. These 
tables are based on pressure loss of approximately 0.10” water 
column per 100 feet equivalent length of duct. 
Use Table 2 beside to size or check sizing of take-offs to supply 
registers or return grills. 
Verify the size and type of registers, diffusers and grills from the 
manufacturer’s ratings. Do not exceed the recommended flow rate. 
The pressure drop allowance for each should not exceed 
approximately 0.05” water column. 
Install a return air filter, sized per specifications in Section 5. 
Use only a return air filter mounted to the furnace. Do not add 
additional filters unless the duct system is carefully sized to allow for 
the additional pressure drop. 
 

 

Table 2: Suggested maximum flow to runouts 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

TAKE-OFF SIZE

(Inches)

SUPPLY

RETURN

5 Round

60

45

6 Round

100

75

7 Round

140

110

8 Round

210

160

3 ¼ x 8 Stack

70

55

3 ¼ x 10 Stack

100

75

3 ¼ x 14 Stack

140

110

2 ¼ x 12 Stack

70

55

2 ¼ x 14 Stack

90

70

6 Round

55

40

8 Round

120

90

10 Round

200

160

12 Round

320

250

14 Round

480

375

16 Round

660

530

18 Round

880

680

20 Round

1200

900

CFM

Sheet metal or ductboard

Flexible duct (keep bends to minimum)

Summary of Contents for PMP-098

Page 1: ...antial property damage When calling or writing about the furnace Please indicate furnace model number and serial number from rating label You may list the serial number and model number in the space p...

Page 2: ...ows 20 Always connect and seal a return air duct to the furnace unless the furnace is located in a large space such as an unpartitioned basement Route the return air duct to an adjacent room if no ret...

Page 3: ...e minimum clearances from combustible material for each of the positions are specified in Table 1 If the furnace is installed in a basement or on a dirt floor in a crawl space for example it is recomm...

Page 4: ...ase HFB 101 can be used to ensure these clearances Refer to the instructions supplied with the base The burner must always be installed in the same manner regardless of the discharge position of the f...

Page 5: ...ore starting the burner for the first time adjust the air and turbulator settings to those listed in this manual Table 11 Once the burner becomes operational final adjustments will be required Refer t...

Page 6: ...led by a qualified service technician A positive pressure venting system Sealed Combustion System or Direct Vent must NOT use the BVSO Follow the instructions supplied with the venting system This dev...

Page 7: ...om the outside Follow the instructions provided with the burner the fresh air supply kit or the side wall venting kit 1 9 OIL TANK Fire and explosion hazard Use only approved heating type oil in this...

Page 8: ...k satisfactorily on either heating or cooling 1 10 1 2 Determine duct dimensions Table 3 page 9 and Table 4 page 10 provide typical round and rectangular duct sizes for rectangular and flat oval galva...

Page 9: ...7 7 6 6 900 14 58 41 31 25 21 19 17 14 12 11 10 9 8 8 7 7 7 1000 16 64 45 34 28 23 20 18 15 13 11 10 9 9 8 8 7 7 1100 16 72 49 38 30 25 22 19 16 14 12 11 10 9 9 8 8 7 1200 16 54 41 33 27 24 21 17 15 1...

Page 10: ...2 600 12 59 38 28 22 19 16 15 13 700 12 69 44 32 25 21 18 16 15 13 800 14 50 36 29 24 20 18 16 14 900 14 56 41 32 26 22 20 18 15 1000 16 63 45 35 29 24 22 19 17 15 1100 16 69 49 38 31 26 23 21 18 16 1...

Page 11: ...same the RED wire must be moved to UNUSED LEADS on the electronic board and the jumper provided with the BLUE wire must be used between the HEAT and COOL terminals The blower start stop delays can be...

Page 12: ...lace and the blower rail locking screws are well tightened 3 The Blocked Vent Shut Off BVSO is installed according to instructions for chimney venting 4 The oil supply valve is open 5 The burner Reset...

Page 13: ...himney installation and 0 03 to 0 15 W C for direct vent installation A high pressure condition may be caused by excessive combustion air due to the air band being too wide open or a lack of flue draf...

Page 14: ...e unit the heat exchanger and combustion chamber should be inspected to determine if replacement is required 8 After the cleaning replace the heat exchanger baffles flue collar plate and oil burner 9...

Page 15: ...ecked not to exceed 85 F and the blower speed adjusted if necessary 19 Was the thermostat heat anticipator set per wiring diagram Furnace operation continued 20 Was the burner started and tested per b...

Page 16: ..._____________________________ Date installed ________________________ Installation instructions have been followed Checkout sequence has been performed Above information is certified to be correct Inf...

Page 17: ...d amps Minimum ampacity for wiring sizing Maximum fuse size amps Ship weight pounds PMP 098 DD 55 85 1 X 20 x 20 115 60 1 12 2 13 7 15 125 PMP 098 VS 55 85 1 X 20 x 20 115 60 1 10 3 12 2 15 125 0 25 W...

Page 18: ...van Pump pressure PSIG Head Low firing rate baffle Burner tube insertion length Inch ATC Head Air setting 70 000 0 50 86 1 0 40 60W 155 Yes 32229 2 0 84 000 0 60 85 4 0 50 60W 145 Yes 32229 2 5 98 000...

Page 19: ...air adjustment Head Air 70 000 0 50 86 2 0 50 60H 100 0 50 13 84 000 0 60 85 4 0 50 60H 150 0 50 23 98 000 0 70 83 8 0 55 60H 165 60 65 30 70 000 0 50 86 2 0 50 60H 100 0 50 13 84 000 0 60 85 4 0 50...

Page 20: ...me Off Delay CFM Level Time A 1 OFF 2 OFF 0 75 13 45 sec 19 30 sec 38 3 min B 1 ON 2 OFF 0 65 13 45 sec 19 60 sec 38 3 min C 1 OFF 2 ON 0 50 13 60 sec 13 60 sec 38 3 min D 1 ON 2 ON All 13 30 sec 100...

Page 21: ...PMP 098 Oil Furnaces Furnace Manual 11 13 21 5 DIMENSIONS AND RATINGS continued Figure 12 Wiring diagram 4 speed motor PSC...

Page 22: ...PMP 098 Oil Furnaces Furnace Manual 22 11 13 5 DIMENSIONS AND RATINGS continued Figure 13 Wiring diagram variable speed motor ECM...

Page 23: ...PMP 098 Oil Furnaces Furnace Manual 11 13 23 6 Components and replacement parts Figure 14 Parts list with 4 speed motor PSC B50122A...

Page 24: ...or and capacitor included 27 B03470 FLOOR 28 B03298 01 FILTER RACK FRAME 29 B03426 04 SIDE PANEL ASSEMBLY LEFT Panel insulation and baffle included 30 B03299 01 FILTER RACK ACCESS 31 B03450 02 LATERAL...

Page 25: ...PMP 098 Oil Furnaces Furnace Manual 11 13 25 6 Components and replacement parts continued Figure 15 Parts list with variable speed motor ECM B50123A...

Page 26: ...wer motor and capacitor included 26 B03470 FLOOR 27 B03298 01 FILTER RACK FRAME 28 B03426 02 SIDE PANEL ASSEMBLY LEFT Panel insulation and baffle included 29 B03299 01 FILTER RACK ACCESS 30 B03450 02...

Page 27: ...f the furnace oil burner should shut down on flame failure the burner primary control will lock out Ask your service technician to show you the correct procedure to reset the primary control button NE...

Page 28: ...PMP 098 Oil Furnaces Furnace Manual X40204 Rev B 11 13...

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