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5

TROUBLESHOOTING GUIDE

The following information is intended as an aid in determining if problem exists. Repair of

 

this equipment requires special skills, 

knowledge, and equipment. 

Only

 an authorized service center may repair these products. Contact Williams technical service @ 

(866) 460-7995 for a list of service centers.

Symptom

Possible Causes

Corrective Action

Erratic action

 • Air in system or pump cavitation

 • External leakage in cylinder

 • Cylinder sticking or binding

 • Vent the system (refer to figure 2).

 • Contact service center.

 • Contact service center.

Cylinder will not extend, or 

respond to pressurized fluid

 • Overload condition

 • Loose couplers

 • Faulty couplers

 • Improper valve position

 • Oil level in pump is low

 • Pump not operating

 • Air-locked pump

 • Remedy overload condition.

 • Tighten couplers.

 • Replace both female and male 

couplers.  

 • Close release valve or change valve 

position.

 • Fill and bleed the system.

 • Check pump’s operating instructions.

 • Prime pump per pump operating 

instructions.

Cylinder extend only partially

 • Oil level in pump is low

 • Overload condition

 • Cylinder is sticking or binding

 • Fill and bleed the system.

 • Remedy overload condition.

 • Contact service center.

Cylinder move slower than normal

 • Loose connection or coupler

 • 

Restricted hydraulic line or fitting

 • Pump not working correctly

 • Cylinder seals leaking

 • Tighten connection or coupler.

 • Clean and replace if damaged. 

 • Check pump’s operating instructions.

 • Contact service center.

Cylinder responds to pressurized 

fluid, but system does not maintain 

pressure

 • Overload condition

 • Pump or valve malfunctioning

 • Cylinder seals leaking

 • Remedy overload condition.

 • Check pump’s operating instructions.

 • Contact

 

service center.

Oil leaking from cylinder 

 • Worn or damaged seals

• Contact service center.

Cylinder will not retract or retracts 

slower than normal

 • Improper valve position 

 • Malfunctioning coupler, damaged 

application

 • Pump reservoir overfilled

 • Cylinder damage internally

 • Open release valve or change valve 

position.

 •

 Secure load by other means

Depressurize

 pump and hoses, 

remove application and replace 

coupler.

 •

 Secure load by other means

Depressurize

 pump and hoses, 

remove application, then drain fluid to 

proper level.

 • Contact service center.

Poor performance

 • Oil level in pump is low

 • Air trapped in system

 • Ensure proper oil level.

 • Vent the system (refer to figure 2).

Summary of Contents for 6CA30T02

Page 1: ...nd safety information must be communicated in the language of the operator prior to use Failure to do so may cause personal injury or property damage J H Williams Tool Group 6969 Jamesson Road Midland...

Page 2: ...iams authorized service center Owners and operators of this equipment shall be aware that the use and subsequent repair of this equipment may require special training and knowledge It is recommended t...

Page 3: ...rt the load while pushing or lifting Use shims friction material or constrains to prevent slippage of the base or load Ensure cylinder is fully engaged into onto adapters extension accessories Center...

Page 4: ...c oil will void warranty and damage the cylinder pump hose etc 4 Use an approved high grade pipe thread sealant to seal all hydraulic connections Teflon tape can be used if only one layer of tape is u...

Page 5: ...ylinder is sticking or binding Fill and bleed the system Remedy overload condition Contact service center Cylinder move slower than normal Loose connection or coupler Restricted hydraulic line or fitt...

Page 6: ...Note Not all components of the cylinder are replacement items but are illustrated as a convenient reference of location and position in the assembly sequence To ensure safe and reliable performance r...

Page 7: ...A N A N A N A Handle 1 14 N A N A N A N A N A N A N A Screw Set 2 HU3002 99 HU3004 99 HU3006 99 HU5002 99 HU5004 99 HU5006 99 HU5010 99 Repair Kit Item Description Qty 6CA75T04 6CA75T06 6CA100T02 6CA...

Page 8: ...uct In the unlikely event that a Williams product fails due to material defect in workmanship you may contact J H Williams Tool Group for disposition In such cases the customer s sole and exclusive re...

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