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Installing Your Furnace

 

 

22 

 

MOUNTING   

Refer to Fig. 29.  

BEFORE placing the furnace into position, place Out Boot against 
the furnace casing with inside of flanges exactly on edges of the 
hole in casing. Mark hole locations on casing through the holes in 
Out Boot flanges.  

Drill #33 holes in casing at marked locations.  

Remove  knockout  plate  and  knockouts  for  screws  from   Inner 
Liner.  

SIDE  REGISTER  ONLY   

Secure  a  1x1  inch  wood  strip  (not  included  in  this  kit)  to  wall 
surface next to side outlet as a backup for metal filler strips.  

Fasten  metal  filler  strips  to  side  of  furnace  casing  with  front 
surface exactly opposite front of wood backup strip. 

SIDE  AND  REAR  OUTLET  REGISTERS   

Place furnace in Position.  

With furnace in position, pass outer Boot through Plastergrounds, 
holding it firmly against furnace casing. Mark and cut off the end 
of the Outer Boot flush with the wall surface. 

 

 

Press  Inner  Boot  against  furnace  Inner  Liner,  mark  and cut off 
flush with the wall surface.  

Fasten  Outer  Boot  securely  to  furnace  casing  with  screws 
provided.  

SIDE  OUTLET  ONLY   

Position  Inner  Boot  against  furnace  Inner  Liner  and  fasten 
securely through all holes with screws provided.  

REAR  OUTLET  ONLY   

Place Inner Boot in position and fasten with screws along the  top 
and bottom edges only. Place Damper Assembly inside Inner Boot 
and fasten with one (1) screw on each side. Thread chain through 
key hole in clip on Outer Grille and attach the Bell end. 

SIDE  AND  REAR  OUTLETS   

Place Outlet Grille into position, drill through the wall material and 
Plasterground  with  a  #33 drill bit, using the holes in grille as a 
template and secure with screws provided.  

VENT  ENCLOSURE  KIT  INSTALLATION  (SURFACE  MOUNT 
ONLY)   

Refer to Fig. 30.  

Cut  Side  Panels  to  fit  between  the  top  of  furnace  casing  and 
ceiling.  

Fasten Side Panels to wall parallel to furnace casing sides.  

Cut  Front  Panel height to fit. Note that the bottom edge of Front 
Panel is notched to fit into the furnace casing recess.  

Fasten Front Panel to Side Panels with screws provided.  

SIDE  CASING  GRILLE  KIT MODEL  6702 

See clearances on Page 23, Fig. 31.  

Locate marked opening(s) on outer furnace casing. Mark and cut 
an opening 1 inch wider than opening already marked (1/2 inch 
larger on all four sides) as shown on Page 13, Fig. 13.  

Remove  knockout plate and knockouts for screws from furnace 
inner liner.  

Fasten Boot to Inner Liner with screws provided.  

Using holes in grille as a template, drill two (2) #33 holes in outer 
casing and fasten securely with screws provided. 

 

 
 

 

 

 

 

 

 

FIGURE 29  Side Register 

FIGURE 30 

Summary of Contents for 6008531

Page 1: ...a qualified installer service agency or the gas supplier Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS O...

Page 2: ...ov er claims which do not inv olv e def ective workmanship or materials DUTIES OF THE CONSUMER 1 The heating equipment must be installed by a qualif ied installer and operated in accordance with the i...

Page 3: ...tallation 21 23 Start Up Procedure 24 Operating Your Furnace 25 26 How To Care For Your Furnace 27 28 Furnace Technical Information 28 TROUBLESHOOTING CHART 29 30 Wiring Diagrams 30 Repair Parts 31 32...

Page 4: ...or death 8 Install the furnace vent directly to the outdoors so that harmful combustible flue gases will not collect inside the building Follow the venting instructions for your type of installation e...

Page 5: ...p forces air down along the front back and sides of the heat exchanger where it is discharged into the room The furnace cabinet is also constructed ofheavy gauge steel and has a neutral beige color en...

Page 6: ...enclose the vent pipe from the top of the surface to the ceiling SIDE OUTLET GRILLE KIT 6702 as shown on Page 22 Fig 31 Allows you to direct heated air from the side of furnace into the same room NOT...

Page 7: ...11 Recessed Mounting Place the furnace near the center of the space to be heated for good air circulation Do not put it behind a door or draperies Do not instatl the furnace in a closet alcove of smal...

Page 8: ...e heated area The high cost of energy for home heating has brought about new materials and methods used to constructor remodel most current homes The improved construction and additional insulation ha...

Page 9: ...special provisions are made such as ventilation grilles installed between connecting rooms Fig 6 page 10 shows the minimum area in square feet based on 8 foot ceiling heights required for different B...

Page 10: ...00 square inches or 1 square inch per 1000 Btuh combined input of appliances in one room if combined input exceeds 100 000 Btuh WARNING Danger of property damage bodily injury or loss of life The adjo...

Page 11: ...about 14 inches from the one found Drive finishing nails on the inside of this stud Draw wall cutout to required size as shown on Page 13 Fig 13 If wall studs are not on 16 inch centers see CLOSE OFF...

Page 12: ...t to damage any furnace components while making any alternate hole Locate and drill one 1 1 1 2 inch hole at selected locations as shown on Page 12 Fig 11 and Page 13 Fig 13 or Page 14 Fig 14 Gas line...

Page 13: ...nd electrical connections CUT CEILING OPENING Mark off and cut 3 1 2 x 12 inch rectangular hole in ceiling centered between wall studs The back edge of the opening should be about1 8 inch from the wal...

Page 14: ...f Refer to typical venting system as shown on Page 16 Fig 18 Type B W gas vent shall extend from the header plate of the vented wall furnace to a point above the highest ceiling plate within a stud sp...

Page 15: ...ailed between ends must be bent at 90 degrees INSTALL SURFACE VENT SURFACE MOUNT NOTE For surface mounting itwill be helpful to complete the gas piping supply to the furnace before installing the vent...

Page 16: ...y attic insulation to allow the free circulation of air around oval vent piping Mounting Your Furnace To obtain adequate clearance for fastening furnace or to install gas supplyfittings it may be nece...

Page 17: ...INATE AIR LEAKS FASTEN FURNACE BOTTOM SURFACE AND RECESSED MOUNT NOTE Fasteners are not furnished because of different requirements of various types of wall construction Fasten furnace to floor throug...

Page 18: ...olumn Gas pressure and input to the burners must not exceed the rated inputand pressure shown on the rating plate On Natural Gas the manifold pressure should be 4 inches water column The manifold pres...

Page 19: ...s may damage the gas valve and cause over firing which may result in heat exchanger failure Liquid petroleum L P Gas is heavier than air and it will settle in any low area including open depressions a...

Page 20: ...r obstructions in the partition Then drill a 1 2 inch hole through wall at the selected location for thermostat 5 From the attic feed the thermostatcable or a stiff wire through wall until even with t...

Page 21: ...used the furnace casing must be a minimum of 12 inches from an adjacent side wall as shown on Page 8 Fig 3D CUT CASING OPENING S Before setting the furnace into position cut a 5x7 inch rectangular ope...

Page 22: ...ed REAR OUTLET ONLY Place Inner Boot in position and fasten with screws along the top and bottom edges only Place Damper Assemblyinside Inner Boot and fasten with one 1 screw on each side Thread chain...

Page 23: ...IT MODEL 6704 Follow instructions for 2 WAY FRONT DIFFUSING GRILLE 6703 except furnace clearance to an adjacent wall must be 3 4 inch minimum See Page 8 Fig 3A TRIM STRIP KIT MODEL 4701 When desired o...

Page 24: ...ctory sized orifices If L P gas having a different heating value is supplied orifices must be changed by a qualified service technician before the furnace is operated CHECK THE MANIFOLD GAS PRESSURE A...

Page 25: ...limit switch shuts down the main burner to prevent overheating the furnace cabinet 4 A vent safety shutoff device shuts down the main burner to protect againstimproper venting of combustion products T...

Page 26: ...f all electric power to the appliance 4 Remove control access panel 5 Turn gas control knob clockwise to OFF 6 Wait five 5 minutes to clear out any gas then smell for gas including near the floor If y...

Page 27: ...cabinet door and front panel Clean any lint or dirt from fan blades fan motor and exposed air passages Use a brush Put 5 drops of SAE 20 oil in each of the two cups or oil tubes on the fan motor See F...

Page 28: ...ESULT IN A YELLOW FLAME WHICH CAN PRODUCE CARBON MONOXIDE AND SOOT THIS CONDITION IF ALLOWED TO DEVELOP CAN LEAD TO BODILY INJURY INCLUDING DEATH IT IS IMPERATIVE THAT THE BURNER S BE KEPT GLEAN TO RE...

Page 29: ...orifice plugged Clean or replace orifice if okay and still no gas flow to main burners proceed to Step F F Gas valve defective Replace defective gas valve 3 Burner comes ON but goes OFF before blow e...

Page 30: ...loose on motor shaft Blow er may be rubbing on fan shroud Motor may need oiling Correct as needed B Expansion noise ticking Check installation casing may be tw isted or not level at time of installati...

Page 31: ...Replacement Parts Accessories 31 6008531 6008532 6008531 6008532 34 35...

Page 32: ...Replacements Parts 32...

Page 33: ...22 Motor P321601 P321601 23 Motor Support 7B46 7B46 24 Vibration Isolator 4 required P022800 P022800 25 Drafthood Faceplate 7C85 7C85 26 Vent Safety Switch P321958 P321958 27 Drafthood 7B165 7B165 28...

Page 34: ...ouple P321838 P321838 58 Flame Sensor 59 Pilot P179700 P179800 60 Burner Spacer 2 Required P018100 P018100 61 Burner Cast Iron P025600 P025600 62 Wire Assembly Vent Safety P322048 P322048A P322048 P32...

Page 35: ...onnect the cord a t the receptacle connector located at the base of the furnace and remove the cord completely from the furnace Following the wiring diagram below make all the necessary wiring connect...

Page 36: ...exactly a fire or explosion may result causing property damage personal injury or loss of life Williams Furnace Company 250 West Laurel Street Colton CA 92324 909 825 0993 FAX 909 824 8009 www wfc fc...

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