background image

THIS MANUAL IS THE PROPERTY OF THE OWNER. PLEASE BE SURE TO LEAVE IT WITH THE OWNER WHEN YOU LEAVE THE JOB.

The propane kits appearing in this bulletin are for use with units 

which are going to be installed between 0 and 2000 ft. elevation. 

If a unit is to be installed at higher elevations, a special “high 

altitude” propane orifice kit must be ordered in addition to the 

propane conversion kits shown here. See Bulletin 75-535 for 

selection of “high altitude” orifice kits.
When converting units to propane at elevations over 2000 ft., 

the main burner orifices in the propane conversion kit must 

be replaced with the orifices from the “high altitude” orifice kit. 

The remaining components of the propane kit, those other 

than the main burner orifices, are still required to complete the 

conversion to propane gas, regardless of the elevation at which 

the unit is installed.

Identifying the Model, Control Code and 

Date of Manufacture

Figure 2.1, shown on the next page, is an example of a typical 

serial plate. Markings pertinent to verifying correct application 

of the conversion kit are identified and explained in detail. 

All 

prerequisites must be satisfied before the unit is deemed 

convertible.

1.  The first two or three characters in the model number box 

are letters. These letters identify the style of the heater. If 

any of the following model prefixes appear in this box, the 

unit is potentially convertible: PD/BD, PDP/BDP, PV/BV, 

DJE, IJE, DFG, IFG, NFG, DFP, IFP, DFS, IFS.

2.  Next, the number 11, 12, 13, 14, 30, 31, 32, or 33 must be 

the control code or digits 11 and 12 of the model number 

are N1 or S1. This is item (2) in Figure 2.1. Any other 

number code disqualifies the unit for conversion.

3.  Item (3) in Figure 2.1 in the serial number box designates 

the date the unit was built.  In Figure 2.1, the numbers 

3601 are shown.  This number is interpreted as the thirty 

sixth week of 2001. Prior to January 1995, the digits 

preceding the year represent month of manufacture. After 

January 1995, the (2) digits proceeding the year represent 

the week of manufacture. Any serial number dated 4/91 or 

after is acceptable for conversion.

December, 2016

SELECTION AND INSTALLATION INSTRUCTIONS 

 conversion from natural gas to propane gas for

models PD/BD, PDP/BDP, PV/BV, DJE/DHE, IJE/IHE 

with control codes 11-14 or 30-33 and built 4/91 or after,

“D” and “I” series duct furnace/make up air units with 

digits 11 & 12 = N1 or S1

  

WARNING

1.  All field gas piping must be pressure/leak tested prior to 

operation. Never use an open flame. Use a soap solution 

or equivalent for testing.

2.  Gas supply shall be shut-off and the electrical power 

disconnected before proceeding with the conversion. 

Failure to do so could result in fire, explosion or electrical 

shock.

1.  The use of this manual is specifically intended for a 

qualified installation and service agency. All installation 

and service of these kits must be performed by a qualified 

installation and service agency.

2.  These instructions must also be used in conjunction with 

the Installation and Service manual originally shipped 

with the appliance being converted, in addition to any 

other accompanying component supplier literature.

IMPORTANT

As Modine Manufacturing Company has a continuous 

product improvement program, it reserves the right to 

change design and specifications without notice.

75-511.13

5H0722980000

Summary of Contents for PD/BD

Page 1: ... model number are N1 or S1 This is item 2 in Figure 2 1 Any other number code disqualifies the unit for conversion 3 Item 3 in Figure 2 1 in the serial number box designates the date the unit was built In Figure 2 1 the numbers 3601 are shown This number is interpreted as the thirty sixth week of 2001 Prior to January 1995 the digits preceding the year represent month of manufacture After January ...

Page 2: ...NFG DFP IFP DFS IFS 75 100 125 150 175 200 225 250 300 350 400 Suffix 1 2 3 4 5 6 7 8 9 10 11 Figure 2 1 Typical Serial Plate Modine Manufacturing Company 1221 Magnolia Ave Buena Vista VA 24416 Phone 540 261 2166 PD 250AA0111 115 5 7 1 60 30011013601 0978 6 0 I ANS Z83 8 96 Natural 3 5 CGA 2 6 M96 0 0 MEA 293 96 E j l k Model Type Model Size PD BD PDP BDP 30 50 75 100 125 150 175 200 250 300 350 4...

Page 3: ... After removing burner assembly proceed with step 4 page 4 For Indoor Duct Furnace Models On DHE IHE models lower the controls enclosure cover and disconnect the pilot gas supply line and thermocouple at the gas valve On models DJE IJE DFG IFG NFG DFP IFP DBG IBG DCG ICG DBP IBP and DCP ICP models the gas controls are exposed On models DFS IFS remove lower assess door to expose gas controls and bu...

Page 4: ...the pilot orifice stamped BCR 18 with the pilot orifice supplied in the conversion kit stamped BBR 11 or 12 For PSE pilots replace the pilot orifice stamped 018N with the pilot orifice supplied in the conversion kit stamped 012LP 5 Verify that pilot is oriented to main burner as shown in Fig 4 3 6 Exchange main burner orifice s and install air shutters see Figure 4 4 Check the orifice number stamp...

Page 5: ...4751B 52 45 49 45 42 45 43 40 43 42 43 39 40 37 45 48 37 43 Drill Size Qty 1 1 2 2 2 3 3 3 4 4 5 5 6 1 2 3 3 6 Carton Label 1 5H73133C 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Description Qty Part Number Honeywell Pilot Orifice 1 Orifice Stamp BBR 11 Parts Common To Kits Robertshaw Pilot Orifice 1 Orifice Stamp 10 LP Table 5 1 and Table 5 2 PSE Pilot Orifice 1 Orifice Stamp 012 LP Air Shutter ...

Page 6: ... outlet pressure should be 10 in w c The outlet pressure can be adjusted at the combination gas control s regulator Turning the adjustment clockwise will increase the outlet pressure while turning it counterclockwise will decrease the pressure 18 Verify normal operating sequence of ignition system according to the Installation Service Manual 19 Check for leaks at all joints and connections in the ...

Page 7: ...or the unit heater s rated input The input can be verified at any time simply by checking for the correct main burner orifice size and manifold pressure This information is presented on the conversion kit rating plate EQUIPPED FOR USE WITH PROPANE GAS NTRL 5H604841A INSTALLATION ...

Page 8: ...HVAC Products Modine Manufacturing Company 1500 DeKoven Avenue Racine Wisconsin 53403 2552 I O Model Series Phone 1 866 823 1631 Toll Free All Other Model Series Phone 1 800 828 4328 HEAT Modine Manufacturing Company 2016 ...

Reviews: