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5

WILDEN PUMP & ENGINEERING, LLC

WIL-10060-E-03

RIGHT STROKE

LEFT STROKE

RIGHT STROKE

S e c t i o n   3

H O W   I T   W O R K S — P U M P

The Wilden diaphragm pump is an air-operated, positive displacement, self-priming pump. These drawings show the flow pattern 
through the pump upon its initial stroke. It is assumed the pump has no fluid in it prior to its initial stroke.

FIGURE 1  When the solenoid is 
energized, the air valve directs pressure 
to the back side of diaphragm A .  The 
compressed air is applied directly to the 
liquid column separated by elastomeric 
diaphragms .  The diaphragm acts as a 
membrane between the compressed air 
and the liquid, balancing the load and 
mechanical stress from the diaphragm .  
The compressed air moves the diaphragm 
away from the center section of the pump .  
The opposite diaphragm is pulled in by 
the shaft connected to the pressurized 
diaphragm .  Diaphragm B is on its 
suction stroke; air behind the diaphragm 
has been forced out to the atmosphere 
through the exhaust port .  The movement 
of diaphragm B toward the center section 
of the pump creates a vacuum within 
chamber B .  Atmospheric pressure forces 
fluid into the inlet manifold forcing the 
inlet valve ball off of its seat .  Liquid is 
free to move past the inlet valve ball and 
fill the liquid chamber (see shaded area) .

FIGURE 2 When the solenoid valve is 
deenergized, the air valve redirects 
pressurized air to the back side of 
diaphragm B .  The pressurized air forces 
diaphragm B away from the center 
section while pulling diaphragm A to the 
center section .  Diaphragm B is now on 
its discharge stroke .  Diaphragm B forces 
the inlet valve ball onto its seat due to the 
hydraulic forces developed in the liquid 
chamber and manifold of the pump .  These 
same hydraulic forces lift the discharge 
valve ball off of its seat, while the opposite 
discharge valve ball is forced onto its seat, 
forcing fluid to flow through the pump 
discharge .  The movement of diaphragm 
A toward the center section of the pump 
creates a vacuum within liquid chamber 
A .  Atmospheric pressure forces fluid into 
the inlet manifold of the pump .  The inlet 
valve ball is forced off of its seat allowing 
the fluid being pumped to fill the liquid 
chamber .

FIGURE 3  Once the solenoid valve is 
reenergized the air is directed to the 
back side of diaphragm A, which starts 
diaphragm B on its exhaust stroke .  As 
the pump reaches its original starting 
point, each diaphragm has gone through 
one intake and one discharge stroke . 

 

This constitutes one complete pumping 
cycle .  The pump may take several cycles 
to completely prime depending on the 
conditions of the application .

Summary of Contents for A2 Original Plastic Series

Page 1: ...W h e r e I n n o v a t i o n F l o w s www wildenpump com A2 Original Metal Pump EOM Engineering Operation Maintenance WIL 10060 E 03 REPLACES WIL 10060 E 02...

Page 2: ...ies Center Section 10 SECTION 6 70 30 OPERATING CONDITION A2T Metal Rubber Fitted T series Center Section 11 A2T Metal PTFE Fitted T series Center Section 11 A2P Metal Rubber Fitted P series Center Se...

Page 3: ...and whenever discharge of static electricity is a hazard CAUTION Do not exceed 8 6 bar 125 psig air supply pressure CAUTION Before any maintenance or repair is attempted the compressed air line to th...

Page 4: ...ED ALUMINUM PP POLYPROPYLENE AIR VALVE A ALUMINUM available on A2T only L ACETAL available on A2P AND A2B only P POLYPROPYLENE available on A2P AND A2B only U UHMW PE available on A2B only DIAPHRAGMS...

Page 5: ...Liquid is free to move past the inlet valve ball and fill the liquid chamber see shaded area FIGURE 2 When the solenoid valve is deenergized the air valve redirects pressurized air to the back side o...

Page 6: ...F L M N S P R G H J K DIMENSIONS ITEM METRIC mm STANDARD inch A 267 10 5 B 36 1 4 C 137 5 4 D 254 10 0 E 279 11 0 F 28 1 1 G 97 3 8 H 76 3 0 J 191 7 5 K 211 8 3 L 173 6 8 M 107 4 2 N 127 5 0 P 8 0 3...

Page 7: ...E 13 mm 1 2 BSP FNPT AIR EXHAUST A B C D E G H J K L M N P R S T U V F 25 mm 1 BSP FNPT LIQUID INLET DIMENSIONS ITEM METRIC mm STANDARD inch A 267 10 5 B 36 1 4 C 124 4 9 D 254 10 0 E 279 11 0 F 28 1...

Page 8: ...S E DIMENSIONS ITEM METRIC mm STANDARD inch A 267 10 5 B 36 1 4 C 137 5 4 D 254 10 0 E 267 10 5 F 295 11 6 G 41 1 6 H 97 3 8 J 76 3 0 K 191 7 5 L 211 8 3 M 173 6 8 N 107 4 2 P 127 5 0 R 8 0 3 S 43 1 7...

Page 9: ...head pressure of 2 7 bar 39 psig requires 4 1 bar 60 psig and 17 9 Nm3 h 10 5 scfm air consumption See dot on chart Caution Do not exceed 8 6 bar 125 psig air supply pressure Height 279 mm 11 0 Width...

Page 10: ...lpm 32 gpm Max Size Solids 3 2 mm 1 8 1 Displacement per stroke was calculated at 4 8 bar 70 psig air inlet pressure against a 2 bar 30 psig head pressure Example To pump 37 9 lpm 10 gpm against a dis...

Page 11: ...I T I O N A 2 T M E TA L 7 0 3 0 O P E R AT I N G C O N D I T I O N A 2 P M E TA L 7 0 3 0 O P E R AT I N G C O N D I T I O N 5 10 15 20 0 50 100 150 200 250 300 350 400 450 500 18 9 37 9 56 8 75 7 GP...

Page 12: ...ing rate Consult Section 6 for performance information The use of an air filter before the pump will ensure that the majority of pipeline contaminants will be eliminated For best results the pump shou...

Page 13: ...n and service should be informed of any abnormalities that are detected during operation Internal maintenance is not recommended for Accu Flo solenoid air valves When worn or damaged a new air valve b...

Page 14: ...ball check valves If the material being pumped is not compatible with the pump elastomers swelling may occur Replace ball check valves and O ring with the proper elastomers 5 Check to make sure that...

Page 15: ...ld only be replaced with factory supplied parts TOOLS REQUIRED Adjustable Wrench 9 16 Box Wrench 3 4 Box Wrench 3 16 Hex Wrench Vise equipped with soft jaws such as plywood plastic or other suitable m...

Page 16: ...ensure shaft is not nicked scratched or gouged Using a wrench remove diaphragm assembly from shaft Inspect all parts for wear and replace with genuine Wilden parts if necessary Step 5 Figure 5 Remove...

Page 17: ...side and align center section with chamber using alignment marks made during disassembly Push down on diaphragm assembly until diaphragm is inverted Place opposite liquid chamber on center section an...

Page 18: ...13 12 11 1 5 2 9 4 3 10 11 15 18 19 31 30 29 28 9 22 21 13 11 12 12 Adapter Block Version 32 PTFE Assembly NOTE PTFE Diaphragm Models Assembled with PTFE Gasket Kit At Factory Not Shown S e c t i o n...

Page 19: ...N R N R 02 1060 51 02 1060 51 02 1060 51 02 1060 51 02 1060 51 22 Diaphragm 2 02 1010 55 02 1010 55 02 1010 55 02 1010 55 02 1010 55 23 Valve Balls 4 02 1080 55 02 1080 55 02 1080 55 02 1080 55 02 108...

Page 20: ...15 14 13 12 14 16 3 2 1 11 18 18 27 28 20 25 26 35 36 37 17 16 19 17 10 5 4 6 7 6 8 9 Adapter Block Version PTFE Assembly NOTE PTFE Diaphragm Models Assembled with PTFE Gasket Kit At Factory Not Show...

Page 21: ...3701 01 02 3751 01 02 3751 01 02 3751 01 02 3751 01 02 3751 01 22 Pistons Outer 2 02 4550 01 02 4550 01 02 4550 03 02 4550 04 02 4550 03 02 4550 01 02 4550 01 02 4550 03 02 4550 04 02 4550 03 23 Liqu...

Page 22: ...UL CSA Voltage 10 Current A AC AC DC Power W DC Resistivity Part Number 60 Hz 50 Hz 10 Inrush Holding 00 2110 99 150 24 48 44 4 8 20 20 20 121 00 2110 99 151 12 24 22 4 8 40 40 40 32 00 2110 99 155 6...

Page 23: ...mes first Failure due to normal wear misapplication or abuse is of course excluded from this warranty Since the use of Wilden pumps and parts is beyond our control we cannot guarantee the suitability...

Page 24: ...p PSG ADoverCompany PSG reserves the right to modify the information and illustrations contained in this document without prior notice This is a non contractual document 01 2015 A u t h o r i z e d P...

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