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WILDEN PUMP & ENGINEERING, LLC

WIL-10060-E-03

The pump will not shift reliably unless the minimum supply 

pressure is provided. For the A2T the minimum supply pres-

sure for reliable operation is 2.7 bar (40 psig).

The solenoid operated pump is permanently lubricated during 

assembly, and requires no additional lubrication under normal 

operation. If the unit runs under extreme conditions (continu-

ous operation at high speeds), it may be necessary to relubri-

cate the center block with a 

BUNA-N compatible NLGI Grade 

2 grease every 50 million cycles. Continuous lubrication with 

a compatible oil is not harmful, and will provide longer seal life, 

but it may flush all grease out of the unit.

A red button on the side of the air valve is a manual override, 

when actuated it will shift the valve  as if an electric current had 

actuated the solenoid.

RECORDS: When service is required, a record should be made 

of all necessary repairs and replacements. Over a period of 

time, such records can become a valuable tool for predicting 

and preventing future maintenance problems and unscheduled 

downtime. In addition, accurate records make it possible to 

identify pumps that are poorly suited to their applications.

MAINTENANCE AND INSPECTIONS: Since each applica-

tion is unique, maintenance schedules may be different for 

every pump. Frequency of use, line pressure, viscosity and 

abrasiveness of process fluid all effect the parts life of a 

Wilden pump. Periodic inspections have been found to offer 

the best means for preventing unscheduled pump downtime. 

Personnel familiar with the pump’s construction and service 

should be informed of any abnormalities that are detected 

during operation. Internal maintenance is not recommended 

for Accu-Flo™ solenoid air valves. When worn or damaged, 

a new air valve body, coil or terminal connector must be 

purchased. Please consult Section 9 for part numbers.

When the solenoid is unpowered, one air chamber is pressur-

ized with air, while the opposite chamber is exhausted. When 

electric power is applied, the solenoid shifts, and the pressur-

ized air chamber is exhausted while the opposite chamber is 

pressurized. By alternately applying and removing power, the 

solenoid-operated pump runs like a standard Wilden pump.

The speed of the pump is controlled electrically. Since each 

stroke is controlled by an electrical signal, the pump is ideal 

for batching and other electrically controlled dispensing 

applications.

Although the speed of the pump is controlled electrically, 

the air pressure is important. Air pressure displaces the 

fluid, and if the pressure is insufficient to complete the 

physical stroke before an electronic impulse signals the 

pump to shift, the stroke will not be completed, and the 

displacement per stroke will be reduced. This does not 

harm the unit in any way, but it may cause inaccuracy when 

attempting to batch specific quantities with high precision if 

this effect is not taken into account.

There are three coil voltage options available. One coil allows 

for 24V DC operation. The second coil option allows for opera-

tion with either 12V DC or 24V AC at 60 Hz and the third coil 

option allows for 110V AC operation.

O P E R A T I N G   P R I N C I P L E   B E H I N D   A C C U - F L O ™   P U M P S

S U G G E S T E D   O P E R A T I O N   &   M A I N T E N A N C E

P L U M B I N G   C O N N E C T I O N S

E L E C T R I C A L   C O N N E C T I O N S

Summary of Contents for A2 Original Plastic Series

Page 1: ...W h e r e I n n o v a t i o n F l o w s www wildenpump com A2 Original Metal Pump EOM Engineering Operation Maintenance WIL 10060 E 03 REPLACES WIL 10060 E 02...

Page 2: ...ies Center Section 10 SECTION 6 70 30 OPERATING CONDITION A2T Metal Rubber Fitted T series Center Section 11 A2T Metal PTFE Fitted T series Center Section 11 A2P Metal Rubber Fitted P series Center Se...

Page 3: ...and whenever discharge of static electricity is a hazard CAUTION Do not exceed 8 6 bar 125 psig air supply pressure CAUTION Before any maintenance or repair is attempted the compressed air line to th...

Page 4: ...ED ALUMINUM PP POLYPROPYLENE AIR VALVE A ALUMINUM available on A2T only L ACETAL available on A2P AND A2B only P POLYPROPYLENE available on A2P AND A2B only U UHMW PE available on A2B only DIAPHRAGMS...

Page 5: ...Liquid is free to move past the inlet valve ball and fill the liquid chamber see shaded area FIGURE 2 When the solenoid valve is deenergized the air valve redirects pressurized air to the back side o...

Page 6: ...F L M N S P R G H J K DIMENSIONS ITEM METRIC mm STANDARD inch A 267 10 5 B 36 1 4 C 137 5 4 D 254 10 0 E 279 11 0 F 28 1 1 G 97 3 8 H 76 3 0 J 191 7 5 K 211 8 3 L 173 6 8 M 107 4 2 N 127 5 0 P 8 0 3...

Page 7: ...E 13 mm 1 2 BSP FNPT AIR EXHAUST A B C D E G H J K L M N P R S T U V F 25 mm 1 BSP FNPT LIQUID INLET DIMENSIONS ITEM METRIC mm STANDARD inch A 267 10 5 B 36 1 4 C 124 4 9 D 254 10 0 E 279 11 0 F 28 1...

Page 8: ...S E DIMENSIONS ITEM METRIC mm STANDARD inch A 267 10 5 B 36 1 4 C 137 5 4 D 254 10 0 E 267 10 5 F 295 11 6 G 41 1 6 H 97 3 8 J 76 3 0 K 191 7 5 L 211 8 3 M 173 6 8 N 107 4 2 P 127 5 0 R 8 0 3 S 43 1 7...

Page 9: ...head pressure of 2 7 bar 39 psig requires 4 1 bar 60 psig and 17 9 Nm3 h 10 5 scfm air consumption See dot on chart Caution Do not exceed 8 6 bar 125 psig air supply pressure Height 279 mm 11 0 Width...

Page 10: ...lpm 32 gpm Max Size Solids 3 2 mm 1 8 1 Displacement per stroke was calculated at 4 8 bar 70 psig air inlet pressure against a 2 bar 30 psig head pressure Example To pump 37 9 lpm 10 gpm against a dis...

Page 11: ...I T I O N A 2 T M E TA L 7 0 3 0 O P E R AT I N G C O N D I T I O N A 2 P M E TA L 7 0 3 0 O P E R AT I N G C O N D I T I O N 5 10 15 20 0 50 100 150 200 250 300 350 400 450 500 18 9 37 9 56 8 75 7 GP...

Page 12: ...ing rate Consult Section 6 for performance information The use of an air filter before the pump will ensure that the majority of pipeline contaminants will be eliminated For best results the pump shou...

Page 13: ...n and service should be informed of any abnormalities that are detected during operation Internal maintenance is not recommended for Accu Flo solenoid air valves When worn or damaged a new air valve b...

Page 14: ...ball check valves If the material being pumped is not compatible with the pump elastomers swelling may occur Replace ball check valves and O ring with the proper elastomers 5 Check to make sure that...

Page 15: ...ld only be replaced with factory supplied parts TOOLS REQUIRED Adjustable Wrench 9 16 Box Wrench 3 4 Box Wrench 3 16 Hex Wrench Vise equipped with soft jaws such as plywood plastic or other suitable m...

Page 16: ...ensure shaft is not nicked scratched or gouged Using a wrench remove diaphragm assembly from shaft Inspect all parts for wear and replace with genuine Wilden parts if necessary Step 5 Figure 5 Remove...

Page 17: ...side and align center section with chamber using alignment marks made during disassembly Push down on diaphragm assembly until diaphragm is inverted Place opposite liquid chamber on center section an...

Page 18: ...13 12 11 1 5 2 9 4 3 10 11 15 18 19 31 30 29 28 9 22 21 13 11 12 12 Adapter Block Version 32 PTFE Assembly NOTE PTFE Diaphragm Models Assembled with PTFE Gasket Kit At Factory Not Shown S e c t i o n...

Page 19: ...N R N R 02 1060 51 02 1060 51 02 1060 51 02 1060 51 02 1060 51 22 Diaphragm 2 02 1010 55 02 1010 55 02 1010 55 02 1010 55 02 1010 55 23 Valve Balls 4 02 1080 55 02 1080 55 02 1080 55 02 1080 55 02 108...

Page 20: ...15 14 13 12 14 16 3 2 1 11 18 18 27 28 20 25 26 35 36 37 17 16 19 17 10 5 4 6 7 6 8 9 Adapter Block Version PTFE Assembly NOTE PTFE Diaphragm Models Assembled with PTFE Gasket Kit At Factory Not Show...

Page 21: ...3701 01 02 3751 01 02 3751 01 02 3751 01 02 3751 01 02 3751 01 22 Pistons Outer 2 02 4550 01 02 4550 01 02 4550 03 02 4550 04 02 4550 03 02 4550 01 02 4550 01 02 4550 03 02 4550 04 02 4550 03 23 Liqu...

Page 22: ...UL CSA Voltage 10 Current A AC AC DC Power W DC Resistivity Part Number 60 Hz 50 Hz 10 Inrush Holding 00 2110 99 150 24 48 44 4 8 20 20 20 121 00 2110 99 151 12 24 22 4 8 40 40 40 32 00 2110 99 155 6...

Page 23: ...mes first Failure due to normal wear misapplication or abuse is of course excluded from this warranty Since the use of Wilden pumps and parts is beyond our control we cannot guarantee the suitability...

Page 24: ...p PSG ADoverCompany PSG reserves the right to modify the information and illustrations contained in this document without prior notice This is a non contractual document 01 2015 A u t h o r i z e d P...

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