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WILDEN PUMP & ENGINEERING, LLC

WIL-10060-E-03

  TEMPERATURE LIMITS:

 

Polypropylene 

 0°C to 79°C  

32°F to 175°F

 

PVDF 

–12°C to 107°C  10°F to 225°F

 

PFA 

7°C to 107°C  20°F to 225°F

 

Neoprene 

 –18°C to 93°C 

0°F to 200°F

 

Buna-N 

–12°C to 82°C 

10°F to 180°F

 

EPDM 

–51°C to 138°C  –60°F to 280°F

 Viton

®

 FKM 

–40°C to 177°C  –40°F to 350°F

 

Wil-Flex™  

–40°C to 107°C  –40°F to 225°F

 

Saniflex™ 

–29°C to 104°C  –20°F to 220°F

 

Polyurethane 

–12°C to 66°C  

10°F to 150°F

 

Polytetrafluoroethylene (PTFE)

1

  4°C to 104°C  40°F to 220°F

 

Nylon 

 –18°C to 93°C 

0°F to 200°F

 

Acetal 

–29°C to 82°C  –20°F to 180°F

 

SIPD PTFE with Neoprene-backed  4°C to 104°C  40°F to 220°F

 

SIPD PTFE with EPDM-backed  –10°C to 137°C  14°F to 280°F

 

Polyethylene 

 0°C to 70°C  

32°F to 158°F

 Geolast

®

 

–40°C to 82°C  –40°F to 180°F

 

 CAUTION: When choosing pump materials, be 
sure to check the temperature limits for all wetted 
components .

   CAUTION:  Maximum temperature limits are based 

upon mechanical stress only . Certain chemicals 
will significantly reduce maximum safe operating 
temperatures . Consult the Chemical Resistance Guide 
for chemical compatibility and temperature limits .

   CAUTION: Always wear safety glasses when 

operating pump . If diaphragm rupture occurs, 
material being pumped may be forced out air 
exhaust .

   WARNING: Prevent static sparking — If static 

sparking occurs, fire or explosion could result . 
Pump, valves, and containers must be properly 
grounded when handling flammable fluids and 
whenever discharge of static electricity is a hazard .

   CAUTION: Do not exceed 8 .6 bar (125 psig) air 

supply pressure .

   CAUTION: Before any maintenance or repair is 

attempted, the compressed air line to the pump 
should be disconnected and all air pressure 
allowed to bleed from pump . Disconnect all intake, 
discharge and air lines . Drain the pump by turning 
it upside down and allowing any fluid to flow into 
a suitable container . ghly flushed before installing 
into process lines . FDA- and USDA-approved 
pumps should be cleaned and/or sanitized before 
being used .

   CAUTION: Blow out air line for 10 to 20 seconds 

before attaching to pump to make sure all pipe line 
debris is clear . Use an in-line air filter . A 5µ (micron) 
air filter is recommended .

   NOTE: Tighten all fasteners prior to installation . 

Fittings may loosen during transportation .

   NOTE: When installing PTFE diaphragms, it is 

important to tighten outer pistons simultaneously 
(turning in opposite directions) to ensure tight fit . 

   NOTE: Before starting disassembly, mark a line 

from each liquid chamber to its corresponding air 
chamber . This line will assist in proper alignment 
during reassembly .

   CAUTION: Verify the chemical compatibility of the 

process and cleaning fluid to the pump’s component 
materials in the Chemical Resistance Guide .

   CAUTION: Only explosion proof (NEMA 7) solenoid 

valves should be used in areas where explosion proof 
equipment is required .

   CAUTION: Do not lubricate lube-free pumps .

   CAUTION: The A2 pump is not submersible .

4°C to 149°C (40°F to 300°F) - 13 mm (1/2") and 25 mm (1") models only.

S e c t i o n   1

C A U T I O N S — R E A D   F I R S T !

Summary of Contents for A2 Original Plastic Series

Page 1: ...W h e r e I n n o v a t i o n F l o w s www wildenpump com A2 Original Metal Pump EOM Engineering Operation Maintenance WIL 10060 E 03 REPLACES WIL 10060 E 02...

Page 2: ...ies Center Section 10 SECTION 6 70 30 OPERATING CONDITION A2T Metal Rubber Fitted T series Center Section 11 A2T Metal PTFE Fitted T series Center Section 11 A2P Metal Rubber Fitted P series Center Se...

Page 3: ...and whenever discharge of static electricity is a hazard CAUTION Do not exceed 8 6 bar 125 psig air supply pressure CAUTION Before any maintenance or repair is attempted the compressed air line to th...

Page 4: ...ED ALUMINUM PP POLYPROPYLENE AIR VALVE A ALUMINUM available on A2T only L ACETAL available on A2P AND A2B only P POLYPROPYLENE available on A2P AND A2B only U UHMW PE available on A2B only DIAPHRAGMS...

Page 5: ...Liquid is free to move past the inlet valve ball and fill the liquid chamber see shaded area FIGURE 2 When the solenoid valve is deenergized the air valve redirects pressurized air to the back side o...

Page 6: ...F L M N S P R G H J K DIMENSIONS ITEM METRIC mm STANDARD inch A 267 10 5 B 36 1 4 C 137 5 4 D 254 10 0 E 279 11 0 F 28 1 1 G 97 3 8 H 76 3 0 J 191 7 5 K 211 8 3 L 173 6 8 M 107 4 2 N 127 5 0 P 8 0 3...

Page 7: ...E 13 mm 1 2 BSP FNPT AIR EXHAUST A B C D E G H J K L M N P R S T U V F 25 mm 1 BSP FNPT LIQUID INLET DIMENSIONS ITEM METRIC mm STANDARD inch A 267 10 5 B 36 1 4 C 124 4 9 D 254 10 0 E 279 11 0 F 28 1...

Page 8: ...S E DIMENSIONS ITEM METRIC mm STANDARD inch A 267 10 5 B 36 1 4 C 137 5 4 D 254 10 0 E 267 10 5 F 295 11 6 G 41 1 6 H 97 3 8 J 76 3 0 K 191 7 5 L 211 8 3 M 173 6 8 N 107 4 2 P 127 5 0 R 8 0 3 S 43 1 7...

Page 9: ...head pressure of 2 7 bar 39 psig requires 4 1 bar 60 psig and 17 9 Nm3 h 10 5 scfm air consumption See dot on chart Caution Do not exceed 8 6 bar 125 psig air supply pressure Height 279 mm 11 0 Width...

Page 10: ...lpm 32 gpm Max Size Solids 3 2 mm 1 8 1 Displacement per stroke was calculated at 4 8 bar 70 psig air inlet pressure against a 2 bar 30 psig head pressure Example To pump 37 9 lpm 10 gpm against a dis...

Page 11: ...I T I O N A 2 T M E TA L 7 0 3 0 O P E R AT I N G C O N D I T I O N A 2 P M E TA L 7 0 3 0 O P E R AT I N G C O N D I T I O N 5 10 15 20 0 50 100 150 200 250 300 350 400 450 500 18 9 37 9 56 8 75 7 GP...

Page 12: ...ing rate Consult Section 6 for performance information The use of an air filter before the pump will ensure that the majority of pipeline contaminants will be eliminated For best results the pump shou...

Page 13: ...n and service should be informed of any abnormalities that are detected during operation Internal maintenance is not recommended for Accu Flo solenoid air valves When worn or damaged a new air valve b...

Page 14: ...ball check valves If the material being pumped is not compatible with the pump elastomers swelling may occur Replace ball check valves and O ring with the proper elastomers 5 Check to make sure that...

Page 15: ...ld only be replaced with factory supplied parts TOOLS REQUIRED Adjustable Wrench 9 16 Box Wrench 3 4 Box Wrench 3 16 Hex Wrench Vise equipped with soft jaws such as plywood plastic or other suitable m...

Page 16: ...ensure shaft is not nicked scratched or gouged Using a wrench remove diaphragm assembly from shaft Inspect all parts for wear and replace with genuine Wilden parts if necessary Step 5 Figure 5 Remove...

Page 17: ...side and align center section with chamber using alignment marks made during disassembly Push down on diaphragm assembly until diaphragm is inverted Place opposite liquid chamber on center section an...

Page 18: ...13 12 11 1 5 2 9 4 3 10 11 15 18 19 31 30 29 28 9 22 21 13 11 12 12 Adapter Block Version 32 PTFE Assembly NOTE PTFE Diaphragm Models Assembled with PTFE Gasket Kit At Factory Not Shown S e c t i o n...

Page 19: ...N R N R 02 1060 51 02 1060 51 02 1060 51 02 1060 51 02 1060 51 22 Diaphragm 2 02 1010 55 02 1010 55 02 1010 55 02 1010 55 02 1010 55 23 Valve Balls 4 02 1080 55 02 1080 55 02 1080 55 02 1080 55 02 108...

Page 20: ...15 14 13 12 14 16 3 2 1 11 18 18 27 28 20 25 26 35 36 37 17 16 19 17 10 5 4 6 7 6 8 9 Adapter Block Version PTFE Assembly NOTE PTFE Diaphragm Models Assembled with PTFE Gasket Kit At Factory Not Show...

Page 21: ...3701 01 02 3751 01 02 3751 01 02 3751 01 02 3751 01 02 3751 01 22 Pistons Outer 2 02 4550 01 02 4550 01 02 4550 03 02 4550 04 02 4550 03 02 4550 01 02 4550 01 02 4550 03 02 4550 04 02 4550 03 23 Liqu...

Page 22: ...UL CSA Voltage 10 Current A AC AC DC Power W DC Resistivity Part Number 60 Hz 50 Hz 10 Inrush Holding 00 2110 99 150 24 48 44 4 8 20 20 20 121 00 2110 99 151 12 24 22 4 8 40 40 40 32 00 2110 99 155 6...

Page 23: ...mes first Failure due to normal wear misapplication or abuse is of course excluded from this warranty Since the use of Wilden pumps and parts is beyond our control we cannot guarantee the suitability...

Page 24: ...p PSG ADoverCompany PSG reserves the right to modify the information and illustrations contained in this document without prior notice This is a non contractual document 01 2015 A u t h o r i z e d P...

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