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3.  VALVES IDENTIFICATIONS 

We  recommend  checking,  before  commissioning,  that 
the conditions of use are in compliance with the design 
specification of the valve. 

Valves features can be read on the tag plate attached to 
the 

valve 

body.

 

Valves identifications included: 

-

 

Part number 

-

 

Inlet & outlet dimensions and class 

-

 

Tag number 

-

 

Heat codes 

-

 

Drain size 

-

 

Specification applied 

-

 

Lot number 

4.  HANDLING AND STORAGE 

Valves  shall  be  stored  in  a  dry  and  clean  place. 
Condensation shall be avoided through suitable warming 
and ventilation system. 

Prior to storage, inspect the valve for shipping damage. 

Keep  all  protective  packaging,  flange  covers  and  end 
caps attached to the valves during storage. 

During storage valves shall be kept in close position to 
avoid introduction of foreign bodies. 

Carbon steel valves have an oil finish to retard rusting 
during  storage:  it  is  not  a  substitute  for  paint  or  other 
means  of  protective  coating  to  be  applied  to  the  valve 
once installed. 

Stainless steel valves have their natural finish and do not 
require additional protection once installed. 

Valves  shall  be  handled  by  use  of  lifting  lugs  or  other 
suitable lifting devices. 

It is suggested not to lift the valves by means of valve 
handles. 

5.  OPERATING INSTRUCTIONS 

On manual operated valves, the valve operation is done 
by  turning  the  valve  handle  90°  clockwise  to  open 
(handle is parallel to flow line), and 90° counter clockwise 
to close (handle is perpendicular to flow line). 

The bleed line should be in closed position while flow line 
is in open position, and open when flow line is in closed 
position. To open the bleed valve, turn counter clockwise 
the T bar up to the limit. To close turn clockwise the T 
bar. 

Before starting to open the bleed valve is suggested to 
remove the plug on the bleed line if any. 

 

6.  INSTALLATION 

Monoblock  instrumentation  valves  are  potentially 
bidirectional  so  they  do  not  have  preferential  flow 
direction. 

Just before installation unpack the valve and remove the 
flange  and  closure  fitting  protection:  ensure  that  no 
packing material are in the flow passages or attached to 
the body. 

Check for damage and internal and external corrosion if 
any. 

Inspect the functionality of the valve opening and close 
few times both flow line and bleed line. 

Balls shall be in open position during the installation to 
avoid their damage. 

Make sure that flange faces and threads ends are free 
from damage, rust, dust or foreign bodies. 

It is suggest to clean flanged pipeline connection before 
the installation of the valve (flush with nitrogen or other 
inert gas) and to remove foreign bodies or dirt from the 
internal of the pipes. 

If  welding  operations  are  required  ensure  that 
temperature  do  not  exceed  150°C.  We  recommend  to 
keep the ball in open position. 

Gaskets,  flange  bolts,  bolts  torque  value,  sealants, 
adapters  and  tube  fittings  are  responsibility  of  the 
customer. 

VALVE OPEN 

VALVE CLOSED 

 

 

Summary of Contents for IBF1

Page 1: ...REV A PAG 1 9 MONOBLOCK INSTRUMENTATION VALVES Models IBF1 IBF2 IBF3 IBM IBS IBJ INSTALLATION OPERATING MAINTENANCE MANUAL A 25 10 21 Prima emissione Sostituisce MTUT001VPEN Santimaria A Rigo F Chiari...

Page 2: ...EXTERNAL TIGHTNESS 3 7 3 CONTROL OF INTERNAL TIGHTNESS ONLY DBB SERIES 3 8 MAINTENANCE 4 8 1 MAINTENANCE WITHOUT DISASSEMBLY 4 8 2 MAINTENANCE WITH DISASSEMBLY 4 9 DISASSEMBLY 4 9 1 REPLACEMENT OF CL...

Page 3: ...y type of direct contact with the valve that may cause harm or injury The valves should be used in a well designed adequately supported piping system in order not to be subjected to undue forces stres...

Page 4: ...ise to open handle is parallel to flow line and 90 counter clockwise to close handle is perpendicular to flow line The bleed line should be in closed position while flow line is in open position and o...

Page 5: ...cess fluid cycle the valve few times to ensure the pressurization of the body cavity After the pressurization set the valve in the required position 7 3 Check of external tightness Valves have been al...

Page 6: ...f the valve bore flange connection threaded connections ball stem etc Seals replacement replace seals and seats of the complete valve for proper operation We suggest the use of WIKA Instruments origin...

Page 7: ...and the stem nut tight the nut 8 Place levers in closed position 9 Place the ball and maintaining the lever in close position to prevent the ball from falling 10 Place second seat fig 1 4 and then th...

Page 8: ...erating conditions 12 TIGHTENING TORQUES 12 1 Flanges bolts Tightening Torque 12 2 Stem tightening torque There is not a value for stem tightening torque Nuts have to be screwed up to the end then the...

Page 9: ...www wika com 7 WIKA INSTRUMENTS ITALIA Srl Via Bernarde 11 1 36047 Montegaldella VI Italy Tel 39 0444 635801...

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