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widos RS 315, Working Instructions Translation

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Kunststoffschweißtechnik

 

Product identification 

21.10.14 Working 

instructions 

WIDOS  RS 315 

Page 2 of 38 

Type: 

Band saw 

RS 315

 

Serial number / year of construction: 

see nameplate 

 

Customer Entries 

 

Inventory No.: 

 

Location: 

 

 

 

 

Order of Spare Parts and After Sales Service 

 

 

Address of Manufacturer: 

WIDOS

 

 

W. Dommer Söhne GmbH 

 Einsteinstr. 

5 

 

D -71254  Ditzingen-Heimerdingen 

 

Phone:   ++49 7152 / 99 39 - 0 

Fax:      ++49 7152 / 99 39 - 40 

 E-mail: 

[email protected] 

http://www.widos.de 

 

 

Address of Subsidiary Companies 

 

 

WIDOS

 

WIDOS GmbH 

 

W. Dommer Söhne AG 

An der Wiesenmühle 15   

St. Gallerstr. 93 

D-09224  Grüna / Sachsen 

CH-9201  Gossau 

Phone:  ++49 371 / 8 15 73 - 0 

Phone:   +41 (0) 79 432 5737 

Fax: 

++49 371 / 8 15 73 - 20 

 

Summary of Contents for RS 315

Page 1: ...e GmbH D 71254 Ditzingen Heimerdingen Fax 49 0 71 52 99 39 40 Website www widos de Email info widos de Headquarters D 71254 Ditzingen Heimerdingen Country court Stuttgart HRB 200973 Managing director...

Page 2: ...Spare Parts and After Sales Service Address of Manufacturer WIDOS W Dommer S hne GmbH Einsteinstr 5 D 71254 Ditzingen Heimerdingen Phone 49 7152 99 39 0 Fax 49 7152 99 39 40 E mail info widos de http...

Page 3: ...m in the factory or in our subsidiary companies We will help you with pleasure According to our interest to continuously improve our products and working instructions we kindly ask you to inform us ab...

Page 4: ...8 General safety indications 11 2 9 Specific dangers 12 2 9 1 Danger of cutting or catching clothes 12 2 9 2 Danger of stumbling over pneumatic and electric wires 12 2 9 3 Danger of crushing upon moun...

Page 5: ...2 How to adjust the angle for branch pipe 45 and 60 25 5 5 3 How to adjust the gap from saw blade to pipe support 25 5 6 How to clamp and cut branch pipes 26 6 MAINTENANCE STORAGE TRANSPORT 27 6 1 In...

Page 6: ...peration in hazardous locations It is forbidden to cut wood and sheets made out of wood e g pressboard The manufacturer is not responsible for any damages caused by inexpert handling or operation For...

Page 7: ...A CEE plug with phase converter Option for small radii Saw blade thickness 0 9 mm Saw blade width 10 mm Saw blade length 3900 mm 1 4 2 Electrical data Voltage 400V AC Power of saw motor 0 37 kW Nomina...

Page 8: ...el D300 replacement 5431213 3 Deflection pulley D300 replacement 5431214 2 Roller for saw blade guidance 6202 2 Z rear L6202Z 4 Roller for saw blade guidance 6201 2 Z sidewards L6201Z 1 Battery for li...

Page 9: ...s for the health This symbol means a possible dangerous situation The non respect of these indications may cause light injuries or damages on goods This symbol means a possible dangerous situation by...

Page 10: ...equired for personal safety is to be provided by the owner All available safety equipment is to be inspected regularly 2 5 Information about safety precautions The working instructions have to be perm...

Page 11: ...ht clothes only Keep the handles dry and free from oil and grease Wear safety glasses and ear protection during the cutting operation Do not wear rings bracelets etc Protect long hair by means of a su...

Page 12: ...sec after having released the push button 2 9 2 Danger of stumbling over pneumatic and electric wires Make sure that no person has to step over the wires Lay the wires in such a way that the danger i...

Page 13: ...are squirting away 2 12 Warranty and liability Fundamentally our General Sales and Delivery Conditions are valid They are at the owner s disposal latest when signing the contract Guarantee and liabil...

Page 14: ...saw to the desired angle and secure it by clamping fixing Lay the pipe on the pipe support and clamp it check the distance to the saw blade Switch on the optional line laser After having finished all...

Page 15: ...ional 4 Pressure regulator for the pipe clamping optional 5 Swiveling device of the saw with 2 clamping levers chapter 4 3 6 Stop bolt for limitation upon swiveling right left 7 Saw arm 8 Line laser s...

Page 16: ...lade is guided in each of the front rollers and is unilaterally held to the rear by a larger roller The side without large roller has an eccentric bolt and can thus adjust the band guiding The adjuste...

Page 17: ...ng At the upper saw blade guiding there is the optional linear laser It indicates the cutting course on the clamped pipe Adjust the light beam in a way that it is vertically located above the saw blad...

Page 18: ...1 swing the clamping arm into the desired position and lock it with clamping lever 1 The pipe clamper is turning horizontally Upon clamping it is turned manually onto the pipe center The height of th...

Page 19: ...the clamping belt around the pipe and the pipe support Lead the belt from the inside to the outside through the opening of the ratchet and tighten it see illustration Clamp the pipe firmly onto the pi...

Page 20: ...cutting Put the clamping belt around the pipe and through the slots of the prism In order to tension pull the belt at its loose end in a way that it surrounds the pipe slightly afterwards move the be...

Page 21: ...e from lug 1 chapter 4 1 It is necessary to install a vacuum a connecting piece is available at the right saw arm in the front chapter 4 1 In situations of danger for persons and the machine the emerg...

Page 22: ...mp the pipe with the clamping belt Move the saw blade with the hand grip until it is just in front of the pipe Switch on the local exhaust Take care that no part of a body or foreign object is in the...

Page 23: ...dditional right pipe support optional you must dismount this pipe support before mounting the circular cutting device Dismount the two pan head screws and remove the suction funnel Drive the saw arm t...

Page 24: ...he gap from the device s center of rotation to the saw blade is the cutting radius equaling outer diameter OD of the main pipe to which the cut branch pipe is to be welded 5 5 1 How to adjust the cutt...

Page 25: ...urse should possibly be close to the pipe support For this purpose the prism can be continuously adjusted Swivel the circular cutting device in a way that the saw blade is next to the prism center The...

Page 26: ...and tightly clamp it by the belt Chapter 4 6 1 thereby avoid deforming thin walled pipes Adjust the gap between center of rotation and saw blade to OD of main pipe as described in chapter 5 5 1 Activa...

Page 27: ...be performed in time We recommend inspection work after 1 year For machines with especially high usage percentage the testing cycle should be shortened The work should be performed at the WIDOS GmbH c...

Page 28: ...n up the two locks at the saw arm Open up the door on the left side if necessary turn saw arm to the right and remove all cutting chips Afterwards shut saw arm again Connect the mains plug again to th...

Page 29: ...saw blade housing Connect again the mains plug 6 6 How to exchange the saw blade Danger of injuries The tips of the saw teeth are sharp for that reason wear safety gloves The saw blade is driven by th...

Page 30: ...point 6 5 Then close the saw blade housing tighten the screws and connect again the mains plug 6 6 1 How to replace the rollers The rollers are axially sustained on the bearing and eccentric bolt by...

Page 31: ...nstr 5 Phone 49 0 71 52 99 39 0 W Dommer S hne GmbH D 71254 Ditzingen Heimerdingen Fax 49 0 71 52 99 39 40 Website www widos de Email info widos de 21 10 14 Working instructions WIDOS RS 315 Page 31 o...

Page 32: ...Kunststoffschwei technik Pneumatic and electric diagrams Chapter 7 21 10 14 Working instructions WIDOS RS 315 Page 32 of 38...

Page 33: ...itzingen Heimerdingen Fax 49 0 71 52 99 39 40 Website www widos de Email info widos de 21 10 14 Working instructions WIDOS RS 315 Page 33 of 38 8 Spare parts list 8 1 Basic machine 4 7 5 6 9 11 1 3 8...

Page 34: ...e parts list Chapter 8 21 10 14 Working instructions WIDOS RS 315 Page 34 of 38 63 70 51 59 76 79 71 75 60 62 80 90 91 92 94 95 96 98 126 127 116 117 122 125 106 111 105 100 101 102 104 128 131 99 121...

Page 35: ...6 20 Base frame 1 54312011 21 Stopper for beam 2 5441125 22 O ring 26x3 5 2 D26x35 23 Pan head screw M 10 x 45 DIN 912 2 0912J045 24 Set screw for pipe support 8 54312281 25 Hexagon head screw M10x50...

Page 36: ...clamping wheel 1 5431230 66 Distance bushing for deflection pulley clamping wheel 1 5431226 67 Hexagon head screw M 10x16 DIN 933 1 0933J016 68 Washer M 10 DIN 9021 1 9021J 69 Retainer for clamping w...

Page 37: ...2 0916F008 110 Hexagon screw M 8x50 DIN 933 8 0933H050 111 Washer M8 DIN 125 8 0125H 112 Set screw for pipe support 3 54312281 113 Hexagon head screw M10x50 DIN 933 3 0933J050 114 Washer M 10 DIN 125...

Page 38: ...Frok wrench size 24 1 ZGG24 Frok wrench size 30 1 ZGG30 Allan key with T grip size 3 1 ZIT03 Allan key with T grip size 4 1 ZIT04 Allan key with T grip size 6 1 ZIT06 Allan key with T grip size 8 1 ZI...

Page 39: ...schwei technik Spare parts list Chapter 8 21 10 14 Working instructions WIDOS RS 315 Page 36 of 38 8 2 Circular cutting device optional 1 2 4 5 8 9 10 11 12 13 14 15 19 22 20 21 25 26 23 24 28 30 30 3...

Page 40: ...arm 1 5433245 14 Prism 1 5433209 15 Fixing 45 2 5433211 16 Fixing 30 2 5433212 17 Hexagon head screw M12x25 DIN 933 6 0933L025 18 Washer M12 DIN 125 6 0125L 19 Hexagon nut M12 DIN 934 2 0934E 20 Hexag...

Page 41: ...ibility that the product Band Saw WIDOS RS 315 To which this declaration refers corresponds to the following norms and normative documents 1 DIN EN ISO 12100 1 and 2 replacement for DIN EN 292 parts 1...

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