widos PSM 10 XHS Working Instructions Translation Download Page 9

Kunststoffschweißtechnik

 

Safety rules 

Chapter 2 

13.10.2014 

Working instructions  WIDOS PSM 10  XHS 

Page 9 of 29 

2.2.  Obligations of the operator 

The owner is obliged to only let persons work at the machine who 

  know  about  basic  safety  and  accident  prevention  rules  and  who  are  instructed  in  the 

handling of the machine 

  the  worker  also  must  have  read  and  understood  the  safety  chapter  of  this  manual  and 

certify this by his signature. 

The safety-conscious working of the staff has to be checked in regular intervals. 

 

2.3.  Obligations of the worker 

Before working at the machine, all persons in charge of it oblige themselves: 

  to follow the basic safety and accident protection rules. 

  to have read and understood the safety chapter and the warnings in this manual and to 

confirm by their signature that they have understood well.  

  to inform themselves about the functions of the machine before using it. 

 

2.4.  Measures of organization 

  The necessary personal protection equipment is to be provided by the operator. 

  All available safety equipment is to be inspected regularly. 

 

2.5.  Information about safety precautions 

  The working instructions are to be permanently kept at the place of use of the machine.  

They are to be at the operator‘s disposal at any time and without effort. 

  In addition to the manual, the common valid and the local accident protection rules and  

regulations for the environmental protection must be available and followed. 

  All safety and danger indications on the machine have to be in a clear, readable condition. 

  Every time the machine changes hands or is being hired to a third person, the working 

instructions are to be sent along with the machine and their importance is to be 
emphasized. 

 

2.6.  Instructions for the staff 

  It must be clearly defined who is responsible for transport, mounting and dismounting, 

starting the operation, setting and tooling, operation, maintenance and inspection, repair 
and disassembly. 

  Only skilled and trained persons are allowed to work at the machine. 

  A person who is being trained may only work at the machine under supervision of an 

experienced person. 

 

Summary of Contents for PSM 10 XHS

Page 1: ...Ditzingen Heimerdingen Fax 49 0 71 52 99 39 40 Website http www widos de Email info widos de Headquarters D 71254 Ditzingen Heimerdingen Country Court Stuttgart HRB 200973 Managing director J rgen Do...

Page 2: ...Manufacturer s address WIDOS W Dommer S hne GmbH Einsteinstra e 5 D 71254 Ditzingen Heimerdingen Phone 49 0 71 52 99 39 0 Fax 49 0 71 52 99 39 40 Order of spare parts and sales service Please directly...

Page 3: ...in the factory or in our subsidiary companies We will help you with pleasure According to our interest to continuously improve our products and working instructions we kindly ask you to inform us abou...

Page 4: ...precautions 9 2 6 Instructions for the staff 9 2 7 Dangers while handling the machine 10 2 8 Special dangers 10 2 8 1 Danger of stumbling over electric wires 10 2 8 2 Danger of combustion by heating e...

Page 5: ...WIDOS PSM 10 XHS Page 5 of 29 7 1 General 22 7 2 Clamping elements 22 7 3 Cleaning of the machine 22 7 4 Transport 22 7 5 Disposal 22 8 ELECTRIC DIAGRAM 23 9 SPARE PARTS LIST 24 9 1 Basic machine with...

Page 6: ...gulations especially the regulations for the prevention of accidents The described plastic welding machine may only be operated maintained and repaired by persons who are trained and informed about th...

Page 7: ...re generated Ambient conditions Keep the workshop clean no dust at the welding area If secured by an appropriate measurement that allowed conditions for welding are indicated it is possible to work in...

Page 8: ...on may have heavy consequences for the health This symbol means a possibly dangerous situation The disrespect of this indication may cause light injuries or damages of machine parts This symbol means...

Page 9: ...al protection equipment is to be provided by the operator All available safety equipment is to be inspected regularly 2 5 Information about safety precautions The working instructions are to be perman...

Page 10: ...has to be protected against rain and dripping water According to VDE 0100 the machine may only be applied on building sites via power distributors with FI security switch 2 8 Special dangers 2 8 1 Da...

Page 11: ...rders please always indicate the machine number 2 10 Cleaning of the machine The materials you use for cleaning the machine have to be properly treated and have to be appropriately disposed especially...

Page 12: ...defined pressure This process is called adjusting The applied power can be seen on the scale you find on the machine of the left side Having reached the mandatory bead height the pressure is reduced t...

Page 13: ...sheet 3 Clamping nuts clamping releasing of the clamping beams 4 Hinged plate left side support for the plastic sheet 5 Table left side flexible to drive shut the workpiece 6 Range display of applied...

Page 14: ...een We differ between 3 status Off signal for the state that the heating element does not heat up or cool down at the moment Blinking The temperature of the heating element stays stable This is realiz...

Page 15: ...o be introduced and used by skilled persons For their qualification they can pass an exam of plastic welding according to DVS and DVGW In dangerous situations for man and machine you have to immediate...

Page 16: ...hould fix the sheet as close to the welding spot as possible Depending on the angle adjustment it may be possible that you must displace the clamping beam to the outside in order that it does not touc...

Page 17: ...es are clean especially free of grease are plane and parallel have the requested angle For the protection against combustion wear safety gloves Keep a stop watch ready for taking the actual time of he...

Page 18: ...links Drive the slides with identified adjusting force and hitchless together The reached force can be seen on the force range 6 of the slide of the left side Having reached the mandatory surrounding...

Page 19: ...onal welding prescriptions ISO CEN DVS 6 1 Welding logs and tables If welding angles the welding surface of the sheet and thus the necessary forces changes Calculate the necessary force as follows Tak...

Page 20: ...43 6 1 10 11 13 15 17 19 20 22 24 26 28 29 31 33 35 37 5 1 8 10 11 13 14 16 17 19 20 22 23 25 26 28 29 31 4 1 7 8 9 10 11 13 14 15 16 17 19 20 21 22 23 25 3 0 5 5 6 7 8 9 10 10 11 12 13 14 15 16 17 18...

Page 21: ...66 172 177 183 189 194 200 114 119 125 130 136 141 146 152 157 163 168 173 179 184 190 108 113 118 123 128 133 138 143 148 154 159 164 169 174 179 101 106 111 116 121 125 130 135 140 145 149 154 159 1...

Page 22: ...06 211 217 222 227 233 238 244 249 254 260 265 271 184 189 194 199 205 210 215 220 225 230 235 240 245 250 256 173 178 183 188 193 197 202 207 212 217 221 226 231 236 241 163 167 172 176 181 185 190 1...

Page 23: ...0 7 8 9 10 12 13 15 16 17 19 20 22 23 24 26 27 29 6 0 6 7 8 9 10 11 13 14 15 16 17 19 20 21 22 23 25 5 0 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 4 0 5 5 5 6 7 8 9 9 10 11 12 13 13 14 15 16 17 3...

Page 24: ...4 88 92 96 99 103 107 111 115 118 122 126 130 134 76 80 83 87 91 94 98 101 105 109 112 116 119 123 127 72 75 79 82 86 89 92 96 99 103 106 109 113 116 120 68 71 74 77 81 84 87 90 93 97 100 103 106 109...

Page 25: ...183 187 191 130 134 137 141 145 148 152 155 159 163 166 170 173 177 181 123 126 130 133 137 140 143 147 150 154 157 160 164 167 171 116 119 122 125 129 132 135 138 141 145 148 151 154 157 161 109 112...

Page 26: ...Machines which are loaded above the average the checking cycle should be shortened The works have to be executed by company WIDOS GmbH or by one of its authorized representatives The linear guides mus...

Page 27: ...einstr 5 Phone 49 0 71 52 99 39 0 W Dommer S hne GmbH D 71254 Ditzingen Heimerdingen Fax 49 0 71 52 99 39 40 Website http www widos de Email info widos de 13 10 2014 Working instructions WIDOS PSM 10...

Page 28: ...n Heimerdingen Fax 49 0 71 52 99 39 40 Website http www widos de Email info widos de 13 10 2014 Working instructions WIDOS PSM 10 XHS Page 24 of 29 9 Spare parts list 9 1 Basic machine with motion 12...

Page 29: ...pare parts list Chapter 9 13 10 2014 Working instructions WIDOS PSM 10 XHS Page 25 of 29 Image Basic machine from below without base frame 53 56 57 60 71 72 73 69 70 68 84 87 88 89 64 67 61 63 90 91 7...

Page 30: ...exagon nut M 6 DIN 934 8 934F 21 Sub frame 1 8211601 22 Pan head screw M 8 x 65 DIN 912 4 0912H065 23 Washer M 8 DIN 125 4 0125H 24 Latesal casing for base frame 2 8211606 25 Rear casing for base fram...

Page 31: ...nut 2 380114 68 Bevel gear with threaded bolt 1 3801612 69 Washer for threaded rod 1 3801681 70 Pan head screw M 8 x 15 DIN 912 1 0912H015 71 Bevel gear big 1 3801692 72 Grub screw M 8 x 12 DIN 916 1...

Page 32: ...chwei technik Spare Parts list Chapter 9 13 10 2014 Working instructions WIDOS PSM 10 XHS Page 27 of 29 9 2 Heating element 20 19 24 26 27 33 30 32 28 29 36 37 38 39 23 34 35 21 22 1 2 5 14 6 9 10 15...

Page 33: ...5603 15 Support for heating element 1 8215602 16 Linear guide carriage 2 L20CLZ 17 Distance bush 4 8215608 18 Pan head screw M 5 x 30 DIN 912 4 0912E030 19 Switch on off red 1 H0903 20 Handle case 1 H...

Page 34: ...responsibility that the product Plastic welding machine WIDOS PSM 10 XHS to which this declaration refers corresponds to the following norms and normative documents 1 DIN EN ISO 12100 1 und 2 substitu...

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