Contents
16.05.17
Working Instructions WIDOS MAXIPLAST
Page 4 of 41
1.
1.
1.
1.
DESCRIPTION OF PRODUCT .......................................................................................................... 6
DESCRIPTION OF PRODUCT .......................................................................................................... 6
DESCRIPTION OF PRODUCT .......................................................................................................... 6
DESCRIPTION OF PRODUCT .......................................................................................................... 6
1.1.
1.1.
1.1.
1.1.
Application and prescribed use ......................................................................................................... 6
Application and prescribed use ......................................................................................................... 6
Application and prescribed use ......................................................................................................... 6
Application and prescribed use ......................................................................................................... 6
1.2.
1.2.
1.2.
1.2.
Safety measures .................................................................................................................................. 6
Safety measures .................................................................................................................................. 6
Safety measures .................................................................................................................................. 6
Safety measures .................................................................................................................................. 6
1.3.
1.3.
1.3.
1.3.
Conformity ............................................................................................................................................ 6
Conformity ............................................................................................................................................ 6
Conformity ............................................................................................................................................ 6
Conformity ............................................................................................................................................ 6
1.4.
1.4.
1.4.
1.4.
Overview............................................................................................................................................... 7
Overview............................................................................................................................................... 7
Overview............................................................................................................................................... 7
Overview............................................................................................................................................... 7
1.5.
1.5.
1.5.
1.5.
Designation of product ........................................................................................................................ 7
Designation of product ........................................................................................................................ 7
Designation of product ........................................................................................................................ 7
Designation of product ........................................................................................................................ 7
1.5.1
Technical data ....................................................................................................................................................... 7
1.5.1.1
WIDOS MAXIPLAST
MAXIPLAST
MAXIPLAST
MAXIPLAST General data ........................................................................................................... 7
1.5.1.2
Heating element ............................................................................................................................................... 8
1.5.1.3
Planer ................................................................................................................................................................. 8
1.5.1.4
Basic machine with table support ............................................................................................................... 8
1.6.
1.6.
1.6.
1.6.
Equipment and accessories: ............................................................................................................... 9
Equipment and accessories: ............................................................................................................... 9
Equipment and accessories: ............................................................................................................... 9
Equipment and accessories: ............................................................................................................... 9
2.
2.
2.
2.
SAFETY RULES .............................................................................................................................. 10
SAFETY RULES .............................................................................................................................. 10
SAFETY RULES .............................................................................................................................. 10
SAFETY RULES .............................................................................................................................. 10
2.1.
2.1.
2.1.
2.1.
Explanation of the different symbols ................................................................................................ 10
Explanation of the different symbols ................................................................................................ 10
Explanation of the different symbols ................................................................................................ 10
Explanation of the different symbols ................................................................................................ 10
2.2.
2.2.
2.2.
2.2.
Obligations of the owner ................................................................................................................... 10
Obligations of the owner ................................................................................................................... 10
Obligations of the owner ................................................................................................................... 10
Obligations of the owner ................................................................................................................... 10
2.3.
2.3.
2.3.
2.3.
Obligations of the user ...................................................................................................................... 11
Obligations of the user ...................................................................................................................... 11
Obligations of the user ...................................................................................................................... 11
Obligations of the user ...................................................................................................................... 11
2.4.
2.4.
2.4.
2.4.
Measure of organisation ................................................................................................................... 11
Measure of organisation ................................................................................................................... 11
Measure of organisation ................................................................................................................... 11
Measure of organisation ................................................................................................................... 11
2.5.
2.5.
2.5.
2.5.
Information about safety precautions .............................................................................................. 11
Information about safety precautions .............................................................................................. 11
Information about safety precautions .............................................................................................. 11
Information about safety precautions .............................................................................................. 11
2.6.
2.6.
2.6.
2.6.
Instructions for the staff.................................................................................................................... 11
Instructions for the staff.................................................................................................................... 11
Instructions for the staff.................................................................................................................... 11
Instructions for the staff.................................................................................................................... 11
2.7.
2.7.
2.7.
2.7.
Structural modifications on the machine ......................................................................................... 11
Structural modifications on the machine ......................................................................................... 11
Structural modifications on the machine ......................................................................................... 11
Structural modifications on the machine ......................................................................................... 11
2.8.
2.8.
2.8.
2.8.
Danger while handling the machine ................................................................................................ 12
Danger while handling the machine ................................................................................................ 12
Danger while handling the machine ................................................................................................ 12
Danger while handling the machine ................................................................................................ 12
2.9.
2.9.
2.9.
2.9.
Danger caused by electrical energy ................................................................................................ 12
Danger caused by electrical energy ................................................................................................ 12
Danger caused by electrical energy ................................................................................................ 12
Danger caused by electrical energy ................................................................................................ 12
2.10.
2.10.
2.10.
2.10.
Specific dangers ................................................................................................................................ 12
Specific dangers ................................................................................................................................ 12
Specific dangers ................................................................................................................................ 12
Specific dangers ................................................................................................................................ 12
2.10.1
Danger of burning / heating element, protective box, welding area ....................................................... 12
2.10.2
Danger by stumbling over electric wires ....................................................................................................... 12
2.10.3
Danger by cutting / squeezing / catching ...................................................................................................... 13
2.11.
2.11.
2.11.
2.11.
Warranty and liability ........................................................................................................................ 13
Warranty and liability ........................................................................................................................ 13
Warranty and liability ........................................................................................................................ 13
Warranty and liability ........................................................................................................................ 13
3.
3.
3.
3.
DESCRIPTION OF THE WELDING PROCESS ............................................................................... 14
DESCRIPTION OF THE WELDING PROCESS ............................................................................... 14
DESCRIPTION OF THE WELDING PROCESS ............................................................................... 14
DESCRIPTION OF THE WELDING PROCESS ............................................................................... 14
4.
4.
4.
4.
ELEMENTS FOR OPERATING THE MACHINE ............................................................................. 15
ELEMENTS FOR OPERATING THE MACHINE ............................................................................. 15
ELEMENTS FOR OPERATING THE MACHINE ............................................................................. 15
ELEMENTS FOR OPERATING THE MACHINE ............................................................................. 15
4.1.
4.1.
4.1.
4.1.
Elements on the basic machine / table support .............................................................................. 15
Elements on the basic machine / table support .............................................................................. 15
Elements on the basic machine / table support .............................................................................. 15
Elements on the basic machine / table support .............................................................................. 15
4.2.
4.2.
4.2.
4.2.
Elements at the heating element ...................................................................................................... 16
Elements at the heating element ...................................................................................................... 16
Elements at the heating element ...................................................................................................... 16
Elements at the heating element ...................................................................................................... 16
4.3.
4.3.
4.3.
4.3.
Element at the planer ........................................................................................................................ 17
Element at the planer ........................................................................................................................ 17
Element at the planer ........................................................................................................................ 17
Element at the planer ........................................................................................................................ 17
5.
5.
5.
5.
STARTING AND OPERATING ....................................................................................................... 18
STARTING AND OPERATING ....................................................................................................... 18
STARTING AND OPERATING ....................................................................................................... 18
STARTING AND OPERATING ....................................................................................................... 18
5.1.
5.1.
5.1.
5.1.
Starting ............................................................................................................................................... 18
Starting ............................................................................................................................................... 18
Starting ............................................................................................................................................... 18
Starting ............................................................................................................................................... 18
5.1.1
Change of the reduction inserts ....................................................................................................................... 18
5.2.
5.2.
5.2.
5.2.
Welding process ................................................................................................................................ 19
Welding process ................................................................................................................................ 19
Welding process ................................................................................................................................ 19
Welding process ................................................................................................................................ 19
6.
6.
6.
6.
WELDING RECORD AND TABLES ................................................................................................ 22
WELDING RECORD AND TABLES ................................................................................................ 22
WELDING RECORD AND TABLES ................................................................................................ 22
WELDING RECORD AND TABLES ................................................................................................ 22
