widos ESI 4000 Working Instructions Translation Download Page 36

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Kunststoffschweißtechnik

Spare parts list

Chapter 7

WIDOS ESI - 4000

Pos.

Name

Piece

Order no.

Sealing cap

J0214

Supporting frame ESI Niro

410111

Accessory bag

TAHW2

SD drive W7D

EG0612

SD card 1 GB

EPR0610

Front insertion, splash-water proof

EST0602

Support plate for card reader CNC 3.0

105107

Cap for SD slot

105115

Heat sink ESI 4000

4101022

Tapped bushing M6 10 x 16

HGEW-M61

Pan head screw M 6x22 DIN 7984

7984F022

Tooth lock washer M 6 DIN 6797

6797F

Spax button-head screw d 3,5x15

SPR3.5x15

Lens-head screw M 4 x 10 DIN 84

7380D010

Lower housing element ESI 4000

4101211

Seal for housing ESI 4000

2,7m

DHW10

LCD display

EG01143

Plastic film keyboard ESI 4000

EF0641

Housing cap ESI 4000

4101212

Ambient temperature sensor

EE04042

Accessory bag ambient temperature sensor

TAHW1

Silicone hose without inner fabric 10 x 0,7

1,5m

EA09ISHW1

Cable screw connection, plastic M 25 x 1,5

EVS25G

Angle screw connection, plastic M 25 x 1,5

EVWK25G

Counter nut M 25 x 1,5

EV2225

Connecting cable with isolated plug

EK5230

Cable screw connection, plastic M 16 x 1,5

EVS16G

Angle screw connection, plastic M 16 x 1,5

EVWK16G

Counter nut M 16 x 1,5

EV2216

Welding cable ESI 4000 complete

EKHW05

On - Off switch 2-pole

ES1040

Barcode reading pen

EG0600

Circular plug 103 connector plug

ESTHWRS2

Circular plug 103 strain relief

ESTHWRE2

Set of contacts 4 mm

1 set

HWAF003

Set of shrink hoses blue yellow

1 set

EA09SBG

Plastic sleeve with drill hole 5 mm

EHWKP

Retainer for wire spring bushing 4 mm

EHWKM

Card reader SD / MMC USB 2.0

EPR0611

Start code card

HWBA003

General card electro socket welding device

HWBA001

User card electro socket welding device

HWBA002

Electro socket round adaptor

HWAR001

Electro socket flat adaptor (optional)

HWAF001

Transportcase

TKESIA

Transport crate

TKESIH

18.07.2013

Working instruction WIDOS ESI 4000

Page 36 of 37

Summary of Contents for ESI 4000

Page 1: ...GmbH D 71254 Ditzingen Heimerdingen Telefax 49 0 71 52 99 39 40 E mail info widos de Internet www widos de Headquarters D 71254 Ditzingen Heimerdingen Country court Stuttgart HRB 200973 Managing dire...

Page 2: ...cation Order of spare parts and sales service Manufacturer s address WIDOS W Dommer S hne GmbH Einsteinstr 5 D 71254 Ditzingen Heimerdingen Telephone 49 0 71 52 99 39 0 Telefax 49 0 71 52 99 39 40 E m...

Page 3: ...in the factory or in our subsidiary companies We will help you with pleasure According to our interest to continuously improve our products and working instructions we kindly ask you to inform us abo...

Page 4: ...onnecting line 9 2 7 Danger of combustion at the socket 9 2 8 Danger by toxic vapors 9 2 9 Warranty and liability 10 3 FUNCTIONAL DESCRIPTION 11 4 INDICATING AND OPERATING ELEMENTS 12 4 1 Overview dev...

Page 5: ...12 Traceability how to activate information and pipe length 29 5 13 How to ask for project name prior to each welding 30 5 14 How to delete the memory 31 5 15 Welding data management 32 5 16 Possible...

Page 6: ...ser s side Also part of the purpose oriented use is respecting all the indications of the working instructions and performing the inspection and maintenance works 1 2 Safety measures In case of wrong...

Page 7: ...d optional Size WxHxD 410 x 450 x 330 mm Weight 6 4 kg Packing case aluminium optional Size WxHxD 400 x 400 x 300 mm Weight 4 5 kg 1 6 Equipment Piece Denomination Function 1 General authorization car...

Page 8: ...ibly dangerous situation due to hot surfaces The disrespect of these indications may lead to heavy burns respectively to ignition or even fire This symbol indicates a possible danger due to toxic vapo...

Page 9: ...ose connections and damaged cables have to be immediately replaced The device has to be protected against humidity Only qualified WIDOS personnel resp authorized service partners are allowed to open t...

Page 10: ...jects are suspended if they are caused by one or several of the following reasons not using the machine according to the prescriptions improper transport building up starting and operating the machine...

Page 11: ...lding process in which pipes are welded to a fitting The prepared pipes are fed into the socket and then aligned and clamped in the clamping tool The contacts are plugged to the socket The sockets are...

Page 12: ...0 E mail info widos de Internet www widos de 18 07 2013 Working Instructions WIDOS ESI 4000 Page 12 of 37 4 Indicating and operating elements 4 1 Overview device Transport case Support device with sec...

Page 13: ...r with handle 2 Control panel with display and buttons chapter 4 3 3 Bar code reading pen to authorize and read in the socket codes here pouched in the safety bag 4 Plug with connector for adaptors co...

Page 14: ...4 3 Control panel No Denomination Function 15 Display indicates working steps and status messages several values can be indicated at once 16 buttons for manually entering socket code number parameter...

Page 15: ...an use the machine The operation on building sites is only allowed via power distributor with FI security switch according to VDE 0100 Observe the environmental conditions The welding must not be carr...

Page 16: ...evice e g in the trench Keep card dry and clean Do not fold card or expose to strong magnetic fields The card is not transferable 5 2 4 Bar code reading pen In order to read in the bar codes equally d...

Page 17: ...er into the USB interface in your PC As soon as the USB card reader has been plugged it appears as removable medium in the drive list Open the WIDOS folder there you will find WICON2000 viewer for con...

Page 18: ...software version Serial number of device After a few seconds the display changes to Display 2nd line 000 Weldings free 0000 SD card Number of free disc space in memory RAM Number of free disc space o...

Page 19: ...the socket via the bar code reading pen this is confirmed by a signal Display 2nd line Error Socket does not fit to code Appears if socket and pipes do not match or if socket still is too warm after a...

Page 20: ...few seconds the display changes to Display 2nd line Please read addit trac Code 2nd pipe Either Read in traceability 2 of lefthand pipe with barcode reader Or Keep button pressed for 4 s then manually...

Page 21: ...e name of the last project is overwritten Press Start to jump to the next figure or keep Start pressed to go to the end of the figures or read in barcode of a project name with the barcode reading pen...

Page 22: ...amped during the cooling time Caution danger of combustion Welding connection is very hot At the end of the cooling time the welding connection is unclamped the welding process is completed 5 6 How to...

Page 23: ...sed welding time is indicated Welding parameters are indicated Special attention vapors may escape during heating in unfavorable condition material may laterally spurt 3 signals confirm the end of the...

Page 24: ...hot S Error current failure B user s abort All error messages are logged 5 8 Enter parameters Display 2nd line WIDOS ESI 4000 10 10 2011 10 10 Basic menu Current date and time Simultaneously press and...

Page 25: ...sting meteorological data confirm digits by pressing and one position to the right by pressing Start confirm data by Start button Display 2nd line copy _ Store data on SD card In case the SD card is i...

Page 26: ...ent joint number of last project Confirm by Start Display 2nd line Weather Protect 34 31 Weather conditions and applied safety measures according to DVS rules Confirm by Start Display 2nd line copy _...

Page 27: ...item Display 2nd line WIDOS ESI 4000 Please authorize Only possible with general authorization card Authorize by bar code reading pen and general authorization card Display 2nd line WIDOS ESI 4000 10...

Page 28: ...en and general authorization card Display 2nd line WIDOS ESI 4000 10 10 2011 10 10 Current date and time is indicated Press Start Display 2nd line Authorization yes Welding with or without authorizati...

Page 29: ...neral authorization card Authorize by bar code reading pen and general authorization card Display 2nd line WIDOS ESI 4000 10 10 2011 10 10 Current date and time is indicated Press Start Display 2nd li...

Page 30: ...sly press and Start for next menu item Display 2nd line WIDOS ESI 4000 Please authorize Only possible with general authorization card Authorize by bar code reading pen and general authorization card D...

Page 31: ...ize by bar code reading pen and general authorization card Display 2nd line WIDOS ESI 4000 10 10 2011 10 10 Current date and time is indicated Press Start Display 2nd line Authorization yes Press Star...

Page 32: ...e sure that this figure is not exceeded error message memory full appears on the display otherwise the first stored welding is overwritten If necessary read out welding data in time 5 16 Possible defe...

Page 33: ...carried out by company WIDOS GmbH or by a contractual partner Handle the device with care The housing may only be opened by qualified WIDOS personnel or by authorized service partners Regularly check...

Page 34: ...ommer S hne GmbH D 71254 Ditzingen Heimerdingen Telefax 49 0 71 52 99 39 40 E mail info widos de Internet www widos de 18 07 2013 Working Instructions WIDOS ESI 4000 Page 34 of 37 7 Spare parts list 1...

Page 35: ...Kunststoffschwei technik Spare parts list Chapter 7 18 07 2013 Working Instructions WIDOS ESI 4000 Page 35 of 37 Accessoires option 39 40 41 42 3 43 44 45 46...

Page 36: ...1 5m EA09ISHW1 23 Cable screw connection plastic M 25 x 1 5 1 EVS25G 24 Angle screw connection plastic M 25 x 1 5 1 EVWK25G 25 Counter nut M 25 x 1 5 1 EV2225 26 Connecting cable with isolated plug 1...

Page 37: ...onsibility that the product WIDOS ESI 4000 to which this declaration refers conforms to the following norms and normative documents 1 DIN EN ISO 12100 1 and 2 substitute for DIN EN 292 part 1 and 2 Sa...

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