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Kunststoffschweißtechnik

 

Starting and operating 

Chapter 5 

22.11.2005 

Working Instructions  WIDOS 4900 CNC 3.0 (110 V) 

Page 42 of 76 

5.16. Function of the emergency power supply (Optional) 

 

The emergency power supply is activated only 2 minutes after the start of the 
joining (as soon as the pump switches off after the start of the joining). 
In case the power supply fails before said point in time, the machine switches 
off immediately (like without emergency power supply). 

During emergency power operation: 
 

•

  The relief valve is actuated every 60 s in order to avoid a counter pressure from building up 

due to a yielding pipe. 

•

  The joining pressure is monitored and stored. 

 

It is also stored at which point in time the pressure has fallen below the lower tolerance limit 

 

as well as the amount of pressure at the end of the cooling time. These values are 

 

registered on the log. 

•

  At the end of the welding process, the welding parameters are stored in the RAM and on a 

PCMCIA card. 

•

  The voltage of the accumulator is checked during switching on of the machine. In case the 

voltage is too low, an error message appears. In that case, it is not guaranteed that the 
voltage supply during cooling time can be maintained by the accumulator. 

•

  After storing, the hydraulic system is rendered pressure-less and the emergency power 

supply of the machine is switched off. 

•

  In case an error occurred during the welding before the switching off of the emergency 

power supply, this is displayed when switching on again. 

•

  In case of an error during the writing on the PCMCIA card, there are still 4 minutes left for 

removing this error. Thereafter, the emergency power supply is switched off in order to 
avoid discharge of the accumulator. 

•

  In case EMERGENCY-Stop is pressed during emergency operation, the emergency power 

supply is also switched off, the machine is completely without power. 

 

•

 

Attention !

  The machine can not be moved, since no valve is actuated 

•

  If the machine is switched off at the main switch, the emergency power supply is also 

switched off at the same time. 

 

Summary of Contents for 4900 CNC 3.0

Page 1: ...ingen Fax 49 0 71 52 99 39 40 Website http www widos de Email info widos de Headquarters D 71254 Ditzingen Heimerdingen Country court Ludwigsburg HRB 973 Managing directors Armin and Dieter Dommer Working Instructions Heating element butt welding machine with CNC control unit WIDOS 4900 CNC 3 0 Keep for further use ...

Page 2: ...e lable Customer Entries Inventory no Place of working Order of spare parts and sales service Address of Manufacturer WIDOS W Dommer Söhne GmbH Einsteinstr 5 D 71254 Ditzingen Heimerdingen Phone 49 7152 99 39 0 Fax 49 7152 99 39 40 Address of the Subsidiary Companies WIDOS GmbH WIDOS AG An der Wiesenmühle 15 Auwisstrasse 35 D 09224 Grüna Sachsen CH 8493 Saland Phone 49 371 8 15 73 0 Phone 41 52 3 ...

Page 3: ...service team in the factory or in our subsidiary companies We will help you with pleasure According to our interest to continuously improve our products and working instructions we kindly ask you to inform us about problems and defects which occur in exercise Thank you Structure of the working instructions This manual is arranged in chapters which belong to the different using phases of the machin...

Page 4: ...s and indications 12 2 2 Obligations of the owner 13 2 3 Obligations of the worker 13 2 4 Measures of organisation 13 2 5 Information about safety precautions 13 2 6 Instructions for the staff 13 2 7 Dangers while handling the machine 14 2 8 Specific dangers 14 2 8 1 Danger of stumbling over hydraulic and electric wires 14 2 8 2 Danger of catching clothes by the planer 15 2 8 3 Danger of being bur...

Page 5: ...to ISO 33 5 12 Error messages 34 5 13 Administration of the welding data 34 5 13 1 Printing the welding data from the internal memory RAM 34 5 13 2 Storing the data on the PCMCIA card 36 5 13 3 Printing the welding data from the PCMCIA 37 5 13 4 Setting the time and the date 38 5 14 Reading out the welding data over a serial interface 39 5 15 Serial Printer optional 41 5 16 Function of the emergen...

Page 6: ... Instructions WIDOS 4900 CNC 3 0 110 V Page 6 of 76 8 Transport 51 9 Wiring Diagrams 52 10 Spare Parts List 65 10 1 CNC Contol Unit 3 0 65 10 2 Basic Machine 67 10 3 Planer 70 10 4 Heating Element 72 10 5 Reception Box 74 11 Declaration of conformity 76 ...

Page 7: ...nd repaired by persons who are trained and informed about the dangers The manufacturer is not responsible for any damages caused by inexpert handling or operation For personal injuries material and immaterial damages resulting herefrom only the user is responsible The control unit is reliable in the use when it is used according to the prescriptions in connection with a welding machine designed by...

Page 8: ...110 V Page 8 of 76 1 4 Machine overview No Denomination 1 Basic machine 2 Control unit 3 Reception box 4 Planer 5 Heating element 1 5 Structure of the CNC 3 0 control unit No Denomination 6 Display 7 Operating field 8 Pipe data card or general legitimacy card 9 PCMCIA card 10 Barcode reader 6 9 10 8 8 7 1 2 5 4 3 ...

Page 9: ... a quick information about working capacity and structure 1 6 1 1 WIDOS CNC 3 0 general data Weight without transport box Dimensions l x w x h 40 5 kg appr 630x430x510 mm Power 650 Watt Voltage 110 V 10 Whole current 30 A Frequency 60 Hz Phase shift ca 18 Control voltage 5 V Insulation system IP 44 Hydraulic oil tank appr 1 l Electro motor and pump Power 350 Watt Driving speed t min 1380 Max worki...

Page 10: ... Planer Engine Monophase alternating current motor Power 1050 Watt Voltage 110 V 10 Current 9 54 A Frequency 60 Hz 10 Driving speed n2 of the planer appr 60 Weight appr 14 kg 1 6 1 5 Automatic heating element optional Power 2 1 KW Voltage 110 V 10 Current 19 1 A 10 Frequency 60 Hz Outside 320 mm Surface nonstick coated Attached elements Control lamps Cable with multiple pole plug Weight appr 17 kg...

Page 11: ...ooling time a lead accumulator is provided in the control 12 V 3 4 Ah 1 8 Equipment and accessories Following accessories are part of the delivery 5 x General legitimacy card 1 x Key for front plate hydraulic system 1 x PCMCIA card 256 kB 1 x Barcode reader Following optional accessories are available on request Pipe data card Program WICON for reading out the data Data transmission cable Gas legi...

Page 12: ...these indications may have heavy consequences for the health This symbol means a possible dangerous situation The disrespect of these indications may cause slight injuries or damages on goods This symbol means a possible dangerous situation by moving parts of the machine The disrespect of these indications may cause heavy crushings of parts of the body resp damages of parts of the machine This sym...

Page 13: ...t required for personal safety is to be provided by the owner All available safety equipment is to be inspected regularly 2 5 Information about safety precautions The working instructions have to be permanently kept at the place of use of the machine They are to be at the operator s disposal at any time and without effort In addition to the manual the common valid and the local accident protection...

Page 14: ...aner basic machine with clamps and control unit have to be protected from rain and dropping water if need be use a welding tent According to VDE 0100 the use on construction sites is only allowed with a power distributor with a FI safety switch Replace damaged front foil at the control unit in order to avoid water coming in System parts and pressure hoses should be made pressureless before beginni...

Page 15: ...to inflammable materials Do wear safety gloves Always put the heating element back into the reception box after and before each use Only transport the heating element at the handle 2 8 4 Danger of squeezing by clamping devices and guideways There is a danger of serious injuries on the one hand between the inner clamping devices and on the other hand between the outer clamping device and the end of...

Page 16: ...ges on objects are excluded if they are caused by one or several of the following reasons not using the machine according to the prescriptions inexpert building up starting operating maintenance and transport of the machine running the machine with defective or not orderly mounted safety appliances ignoring the information given in this manual structural modifications on the machine without permis...

Page 17: ...s you can start welding The heating element has to be cleaned and checked before insertion and the desired temperature prescribed by the DVS must have been reached The clamped pipes drive under pressure in direction of the heating element and are heated up under the defined adjustment pressure adjusting the duration of the adjustment is called adjusting time During the adjustment the bead prescrib...

Page 18: ...field with display 2 Main switch 3 Reading unit for PCMCIA card 4 Outside temperature sensor 5 Parallel interface 25 pins standard PC connection 6 Serial interface for printer 9 pins Sub D 4800 Baud 7 Serial interface 9 pins no standard PC connection 8 Plug box for printer fuse protection 1 A 9 EMERGENCY Stop push button 10 Barcode reader 11 Connection for the travel sensor 12 Plug box with safety...

Page 19: ...le Turn the main switch off or unplug the main connector The EMERGENCY Stop push button snaps when it is operated In case the EMERGENCY Stop push button was pushed the system is pressure less and the sledge can only be moved manually After elimination of the danger the EMERGENCY Stop push button must be unlocked again by turning it in clockwise direction and the functions of buttons and open and c...

Page 20: ... button The planing process is operated by the CNC control Control lamp green Heating element There are 3 different states lightening only interrupted by short switch off pulses the heating element is being heated up the desired temperature is not yet reached The desired and the actual temperature are displayed alternating on the display of the control blinking the temperature of the heating eleme...

Page 21: ...off Further be sure that no unauthorized person has access According to VDE 0100 the use on construction sites is only allowed with a power distributor with a FI safety switch Check the oil level of the hydraulic system before each starting of the control unit in order to avoid damages on the pump If necessary add hydraulic oil of the quality HLPD 32 The heating element surfaces should be clean es...

Page 22: ... three hexagon socket screws Dismantling of the outer fixed clamping device 5 2 1 Using Small and large reduction inserts Small reduction inserts Pipe fittings often have only a short straight surface area on which they can be clamped Fittings mostly need to be clamped in the inner clamping devices with the small reduction inserts When fittings are to be welded bends T pieces etc the inner small r...

Page 23: ...ment Optional For inserting the heating element please use in any case the handle provided for this purpose A and B Pressing the handle B in the direction of the heating element plate will lock or release the heating element in the protection box or on the basic machine The rollers D have to be supported on the guideway E before the heating element is locked by releasing the handle B For welding t...

Page 24: ...onnect the power line plug No 5 of the CNC 3 0 to the mains and be sure to have a correct mains voltage 110 V 30 A 60 Hz 5 5 Operation with emergency power supply Do not connect any other current consumers to the emergency power supply Current consumers such as drilling machines fluorescent lamps or motors can generate spikes more than 1000 V which can disturb the welding process and might destroy...

Page 25: ...which are accepted by the barcode reader 1 With each supplied machine a general legitimacy card 5 pieces is basically supplied with It is of white colour and gives the legitimation to operate all functions including special functions 2 Pipe data card on this card all dimensions of a pipe are memorized parameters are stored in the control unit For ordering the card the pipe diameter the pipe wall t...

Page 26: ...t opened overheated and become wet For changing the battery necessarily consult the working instructions of the card Put empty batteries in the special refuse 5 7 3 Barcode For reading the barcode glide smoothly over the barcode with the barcode reader maintained vertically The reader is ready as soon as the red light at its end is on 5 8 Switching the CNC 3 0 on As soon as the control unit CNC 3 ...

Page 27: ...2 nd line WIDOS 4900 CNC 22 11 2000 10 10 The type of the machine is displayed Current date and time B a s i c m e n u 5 9 Programming and Welding with Gas Legitimacy Card As soon as the control unit CNC 3 0 is switched on and legitimated with the gas legitimacy card you can start welding Display 2 nd line WIDOS 4900 CNC 22 11 2000 10 10 The type of the machine is displayed Current date and time b...

Page 28: ... for setting the parameters and changing pipe data 5 10 1 Setting the Pipe Data By reading in the general legitimacy card the pipe data can be changed over the keyboard Alternatively the pipe data can be read from a pipe data card Display 2 nd line mat diam wall temp PE80 225 20 5 206 The last welding parameters are displayed button or change the respective value button Start confirm and jump to t...

Page 29: ...bort with button C if need be basic menu Display 2 nd line mat diam wall temp PE80 225 20 5 206 The welding parameters to be used for the following welding are displayed button Start confirm welding parameters Abort with button C if need be basic menu Display 2 nd line name of project WIDOS Enter name of project button and select letters button Enter cursor jumps for 1 position to the right button...

Page 30: ...pos to the right by pressing button Enter confirm by pressing button Start Abort with button C if need be basic menu Display 2nd line opening machine This message appears only if the machine is not opened completely button Start confirm sledge opens Display 2nd line insert pipes clean pipes Insert clean and clamp the pipes button Start confirm Display 2nd line closing machine measuring dragpress T...

Page 31: ...t of the machine and remove the chips without touching worked faces button Start alignment check is started Display 2nd line closing machine Sledge closes after a few seconds the display changes Display 2 nd line confirm alignment test pressure Keep pressed button to check the pressure build up e g whether pipes slip through If the alignment of the pipes is correct confirm with button Start The mi...

Page 32: ...d line bead up heat elem t 000 C The heating element temperature is displayed after the bead height being reached the display changes Display 2 nd line heat up Taw 0000s heat elem t 000 C Remaining heating time Heating element temperature 5 seconds before end of the heating time you will hear several beeps Display 2nd line change over remove heating elem Take heating element out of the machine dir...

Page 33: ...0 10 10 Basic menu Current date and time 5 11 1 Welding process with traceability according to ISO Display 2nd line WIDOS 4900 CNC 22 11 2000 10 10 The type of the machine is displayed Identify with welder s identification code next menu by pressing Start button Display 2nd line please read pipe code 1st pipe Read with barcode reader Display 2 nd line please read addit pipe code 2nd pipe Read with...

Page 34: ...ver R Pressure build up ramp t Joining time p Joining pressure In case of an error these error codes will also appear in the first line of the display All error messages are logged 5 13 Administration of the welding data The battery buffered CNC memory RAM can store about 400 weldings Make sure not to go over this quantity in the display the error message memory full appears because otherwise the ...

Page 35: ...tored data and a long printout of all data of a welding by selecting the date and the weld number button for selecting short printout button Start to long printout Display 2nd line short long _ Print menu long printout Taste select long printout Display 2nd line date joint 22 11 2000 0000 buttons and change the displayed value button Enter confirm each single position button Start next menu Displa...

Page 36: ...g parameters can be printed or stored on a PCMCIA card Display 2nd line WIDOS 4900 CNC 22 11 2000 10 10 Basic menu Current date and time next menu by pressing Enter button Display 2nd line Print PCMCIA _ next menu by pressing Start button Display 2 nd line Print PCMCIA _ Storing the welding data on the PCMCIA card next menu by pressing button Display 2 nd line Print PCMCIA PCMCIA 1 1 press button ...

Page 37: ...next menu by pressing button Display 2nd line RAM PCMCIA _ next menu by pressing Start button Display 2 nd line RAM PCMCIA _ Printout of the welding data stored on PCMCIA card next menu by pressing button Display 2 nd line short long _ Print menu short printout Select between a short printout of the stored data and a long printout of all data of a welding by selecting the date and the weld number ...

Page 38: ... printing Display 2nd line WIDOS 4900 CNC 22 11 2000 10 10 Basic menu 5 13 4 Setting the time and the date Display 2 nd line WIDOS 4900 CNC 22 11 2000 10 10 Basic menu Current date and time next menu by pressing button Enter Display 2nd line Print PCMCIA _ next menu by pressing button Start Display 2nd line Print PCMCIA _ next menu by pressing button Start Display 2 nd line Diag Clk WICON Param _ ...

Page 39: ... menu 5 14 Reading out the welding data over a serial interface Machine must be switched on and legitimated Start WICON 2000 Start Data Transfer Connect the WICON cable at the PC and at the WICON interface at the aggregate see chapter 4 1 No 7 Display 2nd line WIDOS 4900 CNC 22 11 2000 10 10 Basic menu Current date and time Print menu by pressing button Enter Display 2 nd line Print PCMCIA _ next ...

Page 40: ...nd line Diag Clk WICON Param dtf 10 10 confirm with button Enter data transfer is started Attention Check at the PC if data have been transfered the PC requires for storing the data Display 2nd line delete CNC RAM Delete all weldings stored in the RAM button the weldings stored in the RAM are deleted data stored on PCMCIA card will not be deleted button the weldings will not be deleted press sever...

Page 41: ... for the serial printer and not for any other devices The printer may only be used with the provided printer cable do not use a standard printer cable If the control unit is switched on 1 with diagnosis no 0029 and there is no connection to the printer the display is blocked until the not performed printout is ended appr 15sec Weldings stored in the RAM can be printed with diagnosis no 0025 by sel...

Page 42: ...rameters are stored in the RAM and on a PCMCIA card The voltage of the accumulator is checked during switching on of the machine In case the voltage is too low an error message appears In that case it is not guaranteed that the voltage supply during cooling time can be maintained by the accumulator After storing the hydraulic system is rendered pressure less and the emergency power supply of the m...

Page 43: ...iagnosis functions allow a direct access to the specific parameters of the machine and have to be operated only by skilled staff Display 2nd line WIDOS 4900 CNC 22 11 2000 10 10 Press button Enter Display 2nd line Print PCMCIA _ Press button Start for the next menu Display 2 nd line Print PCMCIA _ Press button Start for the next menu Display 2nd line Diag Clk WICON Param _ 10 10 The respective dia...

Page 44: ...r or winter time may be switched on or off 0000 change summer winter time switched off 0001 change summer winter time switched on 0025 Printing weldings from the memory only serial printer 9999printing all weldings with the same date 0027 Connect a laptop program WICON and all internal calibration values such as printing offset temperature straight line ramp etc are displayed 0029 Setting the seri...

Page 45: ...of properly especially when cleaning with solvents 7 3 Clamping elements For a long service life clean and grease regularly the threaded spindles and the joint parts which are used for clamping the pipes 7 4 Checking the hydraulic oil level To avoid damages check the oil level of the hydraulic pump before each starting of the control unit Open front plate on the lefthand side of the control unit U...

Page 46: ...rst unscrew the lower vent screw Z1 for closing lefthand side Connect the transparent venting hose and insert it in the collecting vessel Close by pressing button until there is no more air visible in the venting hose Tighten again the vent screw Z1 Press button and close the machine completely Then unscrew the lower vent screw A1 for opening righthand side Connect the transparent venting hose and...

Page 47: ...nction of the safety devices after completion of the maintenance works Check especially insulation and tension resistance and protective cables resistance 7 7 Saving the Welding Data The battery buffer for the CNC memory RAM goes empty Without current connection the batteries necessary for the storage of the welding data work for about 1 month Remedy connect the machine to power switch it on and l...

Page 48: ...g element has not yet been inserted Insert heating element and confirm with Start error time between plan warm too long The time between inserting the heating element and closing has overgone 10min Confirm with Enter and repeat planing process pipes slipped in clamps Pipes were not properly clamped and are slipping through the clamping devices Clamp the pipes tightly heating element is still inser...

Page 49: ...Connect or replace travel measuring cable error pipes not well in place In the pressureless phase the pipes open the clamping devices Prevent the clamping devices from opening 7 10 Possible Defects and their Elimination Defect Possible cause Identification and elimination Machine does not move forward nor backward Emergency stop is pressed A valve is not getting its command Travel cable is not plu...

Page 50: ... is on and the Emergency Stop has not been pressed and locked In the case above the fuse overload protection must be checked For this purpose unscrew the righthand cover plate check the fuse F1 and switch it on again if necessary This applies also to the fuse F2 printer 7 12 Accumulator for emergency power supply Optional The lead accumulator provided in the control emergency power supply is a wea...

Page 51: ...the holders The hydraulic hoses at the basic machine should not be unscrewed air penetration Make sure that they are not being squeezed The sensors integrated in the machine are sensitive high precision devices which need to be handled carefully in order to reach a longer life Do not tilt the machine too much Protect the machine from heavy chocs Make sure that the box cover is closed correctly Nev...

Page 52: ...str 5 Phone 49 0 71 52 99 39 0 W Dommer Söhne GmbH D 71254 Ditzingen Heimerdingen Fax 49 0 71 52 99 39 40 Website http www widos de Email info widos de 22 11 2005 Working Instructions WIDOS 4900 CNC 3 0 110 V Page 52 of 76 9 Wiring Diagrams ...

Page 53: ...Kunststoffschweißtechnik Wiring diagrams Chapter 9 22 11 2005 Working Instructions WIDOS 4900 CNC 3 0 110 V Page 53 of 76 ...

Page 54: ...Kunststoffschweißtechnik Wiring diagrams Chapter 9 22 11 2005 Working Instructions WIDOS 4900 CNC 3 0 110 V Page 54 of 76 Rear Panel Adapter X7 CNC 3 0 ...

Page 55: ...Kunststoffschweißtechnik Wiring diagrams Chapter 9 22 11 2005 Working Instructions WIDOS 4900 CNC 3 0 110 V Page 55 of 76 ...

Page 56: ...Kunststoffschweißtechnik Wiring diagrams Chapter 9 22 11 2005 Working Instructions WIDOS 4900 CNC 3 0 110 V Page 56 of 76 ...

Page 57: ...Kunststoffschweißtechnik Wiring diagrams Chapter 9 22 11 2005 Working Instructions WIDOS 4900 CNC 3 0 110 V Page 57 of 76 ...

Page 58: ...Kunststoffschweißtechnik Wiring diagrams Chapter 9 22 11 2005 Working Instructions WIDOS 4900 CNC 3 0 110 V Page 58 of 76 Emergency Power Board X 35 Rear Panel X 12 ...

Page 59: ...Kunststoffschweißtechnik Wiring diagrams Chapter 9 22 11 2005 Working Instructions WIDOS 4900 CNC 3 0 110 V Page 59 of 76 ...

Page 60: ...Kunststoffschweißtechnik Wiring diagrams Chapter 9 22 11 2005 Working Instructions WIDOS 4900 CNC 3 0 110 V Page 60 of 76 ...

Page 61: ...Kunststoffschweißtechnik Wiring diagrams Chapter 9 22 11 2005 Working Instructions WIDOS 4900 CNC 3 0 110 V Page 61 of 76 ...

Page 62: ...Kunststoffschweißtechnik Wiring diagrams Chapter 9 22 11 2005 Working Instructions WIDOS 4900 CNC 3 0 110 V Page 62 of 76 ...

Page 63: ...Kunststoffschweißtechnik Wiring diagrams Chapter 9 22 11 2005 Working Instructions WIDOS 4900 CNC 3 0 110 V Page 63 of 76 Mounting plate ...

Page 64: ...Kunststoffschweißtechnik Wiring diagrams Chapter 9 22 11 2005 Working Instructions WIDOS 4900 CNC 3 0 110 V Page 64 of 76 ...

Page 65: ...Söhne GmbH D 71254 Ditzingen Heimerdingen Fax 49 0 71 52 99 39 40 Website http www widos de Email info widos de 22 11 2005 Working Instructions WIDOS 4900 CNC 3 0 110 V Page 65 of 76 10 Spare Parts List 10 1 CNC Contol Unit 3 0 1 2 3 4 5 8 21 14 15 16 17 20 9 10 11 12 13 22 23 24 ...

Page 66: ...ck for front panel 1 J1001 13 Front panel for hydraulic 1 105011 14 Plug forming a knee 1 EST0534 15 Protecting cover position sensor 1 EST0508 16 Protective cap for 16 pole plug 1 EST0548 17 Filler neck 1 C1002002 18 Oil dipstick 1 C102001 19 Conical nipple for filler pipe 1 D24x18 5 20 Hydraulic oil 1 l HLPD032 21 Barcode reading pen 1 EB0600 22 Rubber plate 1 105006 23 Front panel for electric ...

Page 67: ...nik Spare parts list Chapter 10 22 11 2005 Working Instructions WIDOS 4900 CNC 3 0 110 V Page 67 of 76 10 2 Basic Machine 1 6 2 6 3 6 4 6 5 6 7 11 7 11 12 13 14 15 17 18 19 21 23 22 23 24 32 36 37 25 31 58 59 33 35 38 40 20 ...

Page 68: ...tstoffschweißtechnik Spare parts list Chapter 10 22 11 2005 Working Instructions WIDOS 4900 CNC 3 0 110 V Page 68 of 76 Darstellung ohne Schiene für Wegmesser 41 42 43 44 54 45 56 55 46 48 49 50 51 52 53 57 ...

Page 69: ...crew M 8x10 DIN 916 4 0916H010 19 Shaft 3 091131 20 Flat head screw M 12x30 DIN 7991 6 7991L030 21 Base frame 1 216118 22 Base plate for base frame 1 2161182 23 Pan head screw M 8x30 DIN 912 2 0912H030 24 Support 1 216141 25 Hydraulic tube 2 VSCHL61 26 Quick coupling spigot 1 VST14 27 Quick coupling socket 1 VMU14 28 Screwed connection GE 8 LR 3 8 2 VXGE8L38 29 Compressing collar 4 VP256 30 Thread...

Page 70: ...20 DIN 912 1 0912F020 51 Washer M 6 DIN 125 1 0125F 52 Rail for travel sensor 1 216171 53 Magnetic belt 240 mm 1 EE0735 54 Hexagon head screw M 8x12 DIN 933 2 0933H012 55 Holder for sensor 1 091172 56 Sensor digital 1 EE0724 57 Slotted pan head srew M 3x12 DIN 85 2 0085C012 58 Reducer inserts OD 90 280 1 set 3808 59 Pan head screw M 6x30 DIN 912 to OD 90 225 8 0912F30X Pan head screw M 6x25 DIN 91...

Page 71: ...toffschweißtechnik Spare parts list Chapter 10 22 11 2005 Working Instructions WIDOS 4900 CNC 3 0 110 V Page 70 of 76 10 3 Planer 10 11 13 14 25 2 4 18 41 40 6 9 5 33 29 30 32 15 17 1 19 20 24 12 26 28 34 39 ...

Page 72: ...H030 19 Ball button C32 M 8 DIN 319 1 0319 C32 20 Locking bolt 1 091422 21 Grooved taper pin 4x16 DIN 1471 1 1471D016 22 Pressure spring 1 FE006 23 Bush 1 216421 24 Lock nut 1 091423 25 Cylinder head screw M 8x30 DIN 912 2 0912H030 26 End sleeve for strands with ring M 4 1 EA05425 27 Tooth lock washer M 4 DIN 6797 1 6797D 28 Cylinder head screw M 4x6 DIN 84 1 0084D006 29 Connecting cable with plug...

Page 73: ...Kunststoffschweißtechnik Spare parts list Chapter 10 22 11 2005 Working Instructions WIDOS 4900 CNC 3 0 110 V Page 72 of 76 10 4 Heating Element 12 13 14 10 11 23 22 17 21 15 16 3 5 1 6 8 9 2 24 ...

Page 74: ...5 DIN 7985 7 7985C005 11 Joining disc PTFE 1 211505 12 Flat head screw M 6x12 DIN 7991 4 7991F012 13 Heating element H 4900 110 V 1 H4900C1 110 Heating plate new 1 HP4900C1 110 Heating plate for change 1 HPT4900C1 110 14 Temperature probe PT1000 1 H09082 15 Handle 2 H0205 16 Handlebar 2 H0206 17 Cable socket 16 15 f Pg 16 1 EVK1615 18 Rubber cable 5x1 5 mm 1 EL02515 19 Nozzle housing 16 pole 1 EST...

Page 75: ...Kunststoffschweißtechnik Spare parts list Chapter 10 22 11 2005 Working Instructions WIDOS 4900 CNC 3 0 110 V Page 74 of 76 10 5 Reception Box 1 2 3 4 9 11 12 13 6 8 7 5 ...

Page 76: ...ng cab Ø20x2 2 J5401 5 Spacing bolt for heating element 2 214525 6 Spacing bolt for planer 2 216524 7 Foot mounting 2 214521 8 Blind rivet 4x10 DIN 7337 8 7337D010 9 Hexagon bolt M 8x160 DIN 933 2 0933H180 10 Hexagon domed cap nuts 6AU M 8 DIN 1587 2 1587H 11 Washer M 8 DIN 125 2 0125H 12 Insertion for planer 1 214522 13 Fitting cap 40x30x2 4 J0203 22 11 2005 Working instructions WIDOS 4900 CNC 3 ...

Page 77: ...oduct Heating element butt welding machine with CNC control unit WIDOS 4900 CNC 3 0 to which this declaration refers corresponds to the following norms and norming documents 1 DIN EN 292 part 1 and 2 Safety of machines basic terminology general guidelines for design 2 DIN EN 60204 1 Electric equipment of industrial machines 3 DIN EN 60950 Safety of equipments of the information technology 4 DIN EN...

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