widos 2500 / OD 160 Working Instructions Translation Download Page 24 | Manualshive

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Kunststoffschweißtechnik

Welding log and tables

Chapter 6

14.02.2012

Working instructions WIDOS 2500 - 250 adjustable

Page 24 of 48

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Summary of Contents for 2500 / OD 160

Page 1: ...Heimerdingen Fax 49 0 7152 9939 40 Webside www widos de email info widos de Headquarters D 71254 Ditzingen Heimerdingen Country court Stuttgart HRB 200973 Managing director J rgen Dommer Working Instr...

Page 2: ...rder of spare parts and after sales service Address of manufacturer WIDOS W Dommer S hne GmbH Einsteinstrasse 5 D 71254 Ditzingen Heimerdingen Phone 49 7152 99 39 0 Fax 49 7152 99 39 40 info widos de...

Page 3: ...ur service team in the factory or in our subsidiary companies We will help you with pleasure According to our interest to continuously improve our products and working instructions we kindly ask you t...

Page 4: ...g area 11 2 7 2 Danger of stumbling over electric wires 11 2 7 3 Danger of cutting and catching clothes by the planer 11 2 7 4 Danger of crushing at the guide rods 11 2 7 5 Risk of injury by noise 12...

Page 5: ...mented bends 22 6 WELDING LOG AND TABLES 23 7 MAINTENANCE STORAGE TRANSPORT 28 7 1 General 28 7 2 Clamping elements 28 7 3 Planer 28 7 4 Storage 28 7 5 Transport 29 7 6 Disposal 29 8 WIRING DIAGRAMS 3...

Page 6: ...R 21 SDR 17 6 You can adjust the right table vertically and the left one horizontally in order to compensate diameter tolerances All use going beyond is not prescribed The manufacturer is not responsi...

Page 7: ...it is obligatory to wear ear protection When using the named pipe materials and When welding below 260 C 500 F no toxicant damp arises Ambient conditions in the welding area take care for cleanness n...

Page 8: ...le with plug 1 4 2 Equipment and accessories The following tools and accessories are part of the first delivery 1 Tool bag for 10 parts 1 each Hexagonal socket screw key size 4 5 6 with T grip for mou...

Page 9: ...alth This symbol means a possible dangerous situation The disrespect of these indications may cause slight injuries or damages on goods This symbol means a possible dangerous situation due to hot surf...

Page 10: ...ipment required for personal safety is to be provided by the owner All available safety equipment is to be inspected regularly 2 5 Information about safety precautions The working instructions have to...

Page 11: ...r there is the danger of inflammation For this reason please take care that the inflammation point is above the actual temperature of the heating element Do not bring any fire sources e g cigarettes c...

Page 12: ...ear parts 2 9 Warranty and liability Fundamentally our General Sales and Delivery Conditions are valid They are at the owner s disposal latest when signing the contract Guarantee and liability demands...

Page 13: ...s are pressed against the heating element under defined adjusting force This process is called adjusting The applied force can be read on the scale After the prescribed bead height being reached the f...

Page 14: ...l direction 4 Scale Display of the applied welding force max display 150 kN 5 Tension lever Arresting of the support 6 Cross handle Opening closing of the support Application of the adjusting force an...

Page 15: ...ned on On Heating element 13 Switch on off with lamp As soon as the heating element is switched on it is heated up The red lamp lightens when the heating element is connected to the mains 14 Adjusting...

Page 16: ...hine has to be switched off Further take care that no unauthorized person has access Protect the machine from wetness and humidity According to VDE 0100 the use on construction sites is only allowed w...

Page 17: ...ertical mismatch compensation The right table may be swiveled vertically For that purpose plug provided allen key size 8 into the pan head screw 2 slightly detach screw and swivel up or downwards Afte...

Page 18: ...supports 7 The sizes are imprinted on the fore and rear part 8 9 In order to change the supports you must detach each of the knurled head screws 10 Now you can remove the supports laterally with the...

Page 19: ...ipes Mount the reduction inserts according to the pipe outside diameter to be welded and the respective pipe support Place the work pieces in the clamping devices tighten firmly the clamping nuts and...

Page 20: ...regular intervals Swivel in the heating element which has been cleaned and brought to desired temperature Close the slide smoothly with the calculated adjusting force chapter 4 1 no 6 At the scale no...

Page 21: ...the clamping lever 5 after the cooling time has elapsed and reduce the force by the turnstile 6 Open the clamping tools and remove the welded piece Afterwards open the support welding is completed 5 4...

Page 22: ...mented bends Calculate the sawing angle to be set corresponding to the required angle at the clamping tools or clamping inserts as follows Angle of the bend Sawing angle number of all welding surfaces...

Page 23: ...str 5 Phone 49 0 7152 9939 0 W Dommer S hne GmbH D 71254 Ditzingen Heimerdingen Fax 49 0 7152 9939 40 Webside www widos de email info widos de 14 02 2012 Working instructions WIDOS 2500 250 adjustable...

Page 24: ...Kunststoffschwei technik Welding log and tables Chapter 6 14 02 2012 Working instructions WIDOS 2500 250 adjustable Page 24 of 48...

Page 25: ...ar heat up max time welding cool diameter wall force bead time change to reach force down OD s kp min s over welding kp time mm mm daN mm time pressure daN min s s 20 1 9 11 2 0 5 20 4 4 2 2 20 2 3 9...

Page 26: ...time welding cool diameter wall force bead time change to reach force down OD s kp min s over welding kp time mm mm daN mm time pressure daN min s s Table for PE welding area in welding area Addition...

Page 27: ...ad time change to reach force down OD s kp min s over welding kp time mm mm daN mm time pressure daN min s s Table for PE welding area in welding area Additional to the given bead up force and to the...

Page 28: ...reach force down OD s kp min s over welding kp time mm mm daN mm time pressure daN min s s Table for PE welding area in welding area Additional to the given bead up force and to the welding force the...

Page 29: ...down OD s kp min s over welding kp time mm mm daN mm time pressure daN min s s Table for PE welding area in welding area Additional to the given bead up force and to the welding force the moving forc...

Page 30: ...min s over welding kp time mm mm daN mm time pressure daN min s s Table for PE welding area in welding area Additional to the given bead up force and to the welding force the moving force of the suppo...

Page 31: ...r welding kp time mm mm daN mm time pressure daN min s s Table for PE welding area in welding area Additional to the given bead up force and to the welding force the moving force of the support must b...

Page 32: ...ng force the moving force of the support must be added P N mm bead up heat up 280 6 9 41 89 1 0 69 6 6 89 10 280 8 6 33 110 1 5 86 7 7 110 12 280 10 7 26 136 1 5 107 7 7 136 14 280 13 4 21 169 2 0 134...

Page 33: ...3 4 6 2 0 5 115 5 6 2 4 20 4 1 5 3 0 5 128 5 6 3 5 25 2 3 11 2 0 5 95 4 5 2 2 25 3 5 7 4 3 0 5 117 5 6 3 4 25 4 2 6 3 0 5 130 5 6 3 6 25 5 1 5 4 0 5 145 5 6 4 7 32 1 8 17 6 2 0 5 90 4 5 2 2 32 2 9 11...

Page 34: ...alue for heating element temperature is 210 C 10 C The smaller the pipe wall the higher the temperature welding area in welding area P N mm bead up heat up 50 1 8 33 3 0 5 90 4 5 3 2 50 2 0 26 4 0 5 9...

Page 35: ...C 10 C The smaller the pipe wall the higher the temperature welding area in welding area P N mm bead up heat up 90 2 2 41 7 0 5 94 4 5 7 2 90 2 8 33 8 0 5 104 4 5 8 3 90 3 5 26 10 0 5 117 5 6 10 4 90...

Page 36: ...r the pipe wall the higher the temperature welding area in welding area P N mm bead up heat up 140 3 5 41 16 0 5 117 5 6 16 4 140 4 3 33 19 0 5 131 5 6 19 6 140 5 4 26 23 0 5 149 5 6 23 8 140 8 0 17 6...

Page 37: ...e for heating element temperature is 210 C 10 C The smaller the pipe wall the higher the temperature welding area in welding area P N mm bead up heat up 200 4 9 41 31 0 5 141 5 6 31 7 200 6 2 33 38 0...

Page 38: ...ndard value for heating element temperature is 210 C 10 C The smaller the pipe wall the higher the temperature welding area in welding area P N mm bead up heat up 280 6 9 41 60 0 5 173 6 7 60 12 280 8...

Page 39: ...er wall force bead time to reach force down OD s kp min s welding kp time mm mm daN mm pressure daN min s 20 1 9 2 0 5 59 3 2 4 5 25 1 9 2 0 5 59 3 2 4 5 32 2 4 3 0 5 64 3 3 5 0 40 2 4 3 0 5 64 3 3 5...

Page 40: ...ull bead up welding cool down time 0 10 PVDF pressure pressure in welding area Tdesired temperature time pipe pipe bead up circular heat up time welding cool diameter wall force bead time to reach for...

Page 41: ...ives the advice of inspection work after 1 year For machines with an especially high usage percentage the testing cycle should be shortened The work should be performed at the WIDOS GmbH company or by...

Page 42: ...ling detach heating element handle lift up the case bottom with machine from the case and put it on the floor turn the transport case around and put it over the machine from above fasten clamping clas...

Page 43: ...ne 49 0 7152 9939 0 W Dommer S hne GmbH D 71254 Ditzingen Heimerdingen Fax 49 0 7152 9939 40 Webside www widos de email info widos de 14 02 2012 Working instructions WIDOS 2500 250 adjustable Page 30...

Page 44: ...Working instructions WIDOS 2500 250 adjustable Page 31 of 48 8 2 Wiring diagram 110V optional planer 160 950 W 110 V 8 6 A 250 1050 W 110 V 9 5A 350 2000 W 110 V 9 5 A Heating element control 160 460...

Page 45: ...en Heimerdingen Fax 49 0 7152 9939 40 Webside www widos de email info widos de 14 02 2012 Working instructions WIDOS 2500 250 adjustable Page 32 of 48 9 Spare parts list 9 1 Basic machine with motion...

Page 46: ...echnik Spare parts list Chapter 9 14 02 2012 Working instructions WIDOS 2500 250 adjustable Page 33 of 48 view from below view from below 36 37 56 57 38 39 40 41 43 51 60 58 59 42 47 49 51 51 52 44 53...

Page 47: ...ast 1 380104 21 Threaded insert M 8x15 9 GEW M8 22 Cylinder head screw M 8x40 DIN 912 6 0912H040 23 Plate for vertical adjustment 1 4601026 24 Swivelling block 2 4601027 25 Connecting rod 2 4601028 26...

Page 48: ...der head screw M 5x40 DIN 912 5 0912E040 52 Support limit stop movable 1 3801033 53 Threaded spindle 1 380113 54 Hexagon nut M 12 DIN 934 1 0934L 55 Cylinder head screw M 6x30 DIN 912 2 0912F030 56 Nu...

Page 49: ...Kunststoffschwei technik Spare parts list Chapter 9 14 02 2012 Working instructions WIDOS 2500 250 adjustable Page 35 of 48 9 2 Clamping device 1 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 19 20 21...

Page 50: ...111 13 Sealing ring 5 DIN 6799 2 6799E 14 Threaded insert M 6x14 4 GEW M6 15 Clamping toll right 1 380732R 16 Guidance for clamping tool 2 380705 17 Flat head screw M 4x10 DIN 963 2 0963D010 18 Cylind...

Page 51: ...ist Chapter 9 14 02 2012 Working instructions WIDOS 2500 250 adjustable Page 37 of 48 9 3 Supports for pipes Support for pipes OD 50 160 mm Support for pipes OD 180 250 mm 20 21 22 23 25 26 29 31 32 3...

Page 52: ...Kunststoffschwei technik Spare parts list Chapter 9 14 02 2012 Working instructions WIDOS 2500 250 adjustable Page 38 of 48 Pipe bracket with pipe supports optional 35 36 37 39 40...

Page 53: ...13 Nut for T slot M10 DIN 508 2 0508J 14 Support plate in the rear 2 380632 15 Intermediate plate 2 380633 Pipe support OD 180 250 20 Support 4 380654 21 Frontal piece 2 380651 22 Sliding washer 4 38...

Page 54: ...racket OD 250 2 380734 36 Knurled screw 2 010605 37 Nut for T slot M10 DIN 508 2 0508J 38 Guidance for clamping tool 2 4637006 39 Flat head screw M 4x10 DIN 963 2 0963H010 40 Pipe support OD 20 OD 40...

Page 55: ...unststoffschwei technik Spare parts list Chapter 9 14 02 2012 Working instructions WIDOS 2500 250 adjustable Page 40 of 48 9 4 Planer 21 22 6 8 12 4 5 28 30 29 24 23 35 1 7 25 27 31 34 2 3 15 20 14 13...

Page 56: ...EKMBF16 16 Protection pipe 1 380427 17 Cable lflex 2x0 75 mm2 1m EL01207 18 Lusrte terminal 2 pin 1 EA1007 19 Lens head screw M 4x8 DIN 7985 5 0084D008 20 Tooth lock washer M4 DIN 6797 1 6797D 21 Conn...

Page 57: ...Kunststoffschwei technik Spare parts list Chapter 9 14 02 2012 Working instructions WIDOS 2500 250 adjustable Page 42 of 48 9 5 Planer holder 1 2 3 4 5...

Page 58: ...Pos Name Piece Order no 1 U beam 1 3804041 2 Pan head screw M 12x80 DIN 912 2 0912L080 3 Washer M 12 DIN 125 4 0125L 4 Hexagon nut M 12 DIN 934 2 0934L 5 Pan head screw with low head M 6x14 DIN 7984 4...

Page 59: ...Kunststoffschwei technik Spare parts list Chapter 9 14 02 2012 Working instructions WIDOS 2500 250 adjustable Page 44 of 48 9 6 Heating element 1 6 2 3 4 14 15 7 8 13 17 19 16 9 5 10 11 20 21 12...

Page 60: ...7 Turning knob with slot 1 H09075 8 Scale 180 280 d 33 1 H09074 9 Switch on off red 1 H0903 10 Insulating washer 1 012504 11 Insulating board 2 H0902 12 Pan head screw M 6x80 DIN 912 1 0912F080 13 Joi...

Page 61: ...Kunststoffschwei technik Spare parts list Chapter 9 14 02 2012 Working instructions WIDOS 2500 250 adjustable Page 46 of 48 9 7 Heating element holder 1 2 3 4 5 6 7 8 9...

Page 62: ...rew M 12x80 DIN 912 1 0912L080 3 Pan head screw with low head M 6x14 DIN 7984 4 7984F014 4 Heating element holder 1 380508 5 Washer M 12 DIN 125 1 0125L 6 Hexagon head screw M 6 DIN 934 1 0934F 7 Head...

Page 63: ...bility that the product Heating element butt welding machine WIDOS 2500 OD 250 adjustable To which this declaration refers corresponds to the following norms and normative documents 1 DIN EN ISO 12100...

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