WIA Weldmatic 396 Operator'S Manual Download Page 20

18 

Operators Manual

Quality

 

 

Reliability

 

 

Performance

12  

Warranty Information

WIA shall honour warranty claims on 
warranted equipment in the event of such a 
failure within the warranty time periods. All 
warranty time periods start on the date that 
the equipment was delivered to the original 
retail purchaser, or 18 months after the 
equipment date of manufacture, whichever 
is the earlier.

Parts and workmanship on Weldarc 
and Weldmatic equipment are covered 
for a period of 3 years (except for gas 
regulator, gun cable and consumables 
listed below.)

Items replaced under original warranty are 
warranted for the remainder of the original 
equipment warranty, or for a period of ninety 
(90) days, whichever is the greater. 

Gas regulator and gun/cable assembly are 
warranted for 90 days.

WIA’s Limited Warranty shall not apply to:

1   Consumable components; such as contact 

tips, cutting nozzles, contactors, brushes, 
relays or parts that fail due to normal 
wear.

2   Equipment that has been modified by any 

party other than WIA, or equipment that 
has been improperly installed, improperly 
operated or misused based upon 
industry standards, or equipment which 
has not had reasonable and necessary 
maintenance, or equipment which has 
been used for operation outside of the 
specifications for the equipment.

WIA PRODUCTS ARE INTENDED FOR 
PURCHASE AND USE BY COMMERCIAL / 
INDUSTRIAL USERS AND PERSONS TRAINED 
AND EXPERIENCED IN THE USE AND 
MAINTENANCE OF WELDING EQUIPMENT.

In the event of a warranty claim covered 
by this warranty, the exclusive remedies 
shall be, at WIA’s option: (1) repair; or 

WIA Gold Shield 3 Year Warranty 

Effective 1st March 2005

At WIA, we are serious about product 
quality. 

Every new Weldmatic and Weldarc 
machine comes fully backed by the WIA 
‘Gold Shield 3 Year Warranty’, covering 
parts and workmanship, so you can be 
guaranteed you’re buying reliability and 
performance.

This limited warranty supersedes all previous 
WIA (Welding Industries of Australia) 
warranties and is exclusive with no other 
guarantees or warranties expressed or 
implied.

Limited Warranty 

Subject to the terms and conditions below, 

WIA warrants to its original retail purchaser that 
new WIA equipment sold after the effective 
date of this limited warranty is free of defects 
in material and workmanship at the time it is 
shipped by WIA. 

THIS WARRANTY IS EXPRESSLY IN LIEU OF 
ALL OTHER WARRANTIES, EXPRESS OR 
IMPLIED, INCLUDING THE WARRANTIES OF 
MERCHANTABILITY AND FITNESS.

Within the warranty periods listed below, 
WIA will repair or replace any warranted 
parts or components that fail due to such 
defects in material or workmanship. WIA 
must be notified in writing within thirty (30) 
days of such defect or failure, at which time 
WIA will provide instructions on the warranty 
claim procedures to be followed.

Summary of Contents for Weldmatic 396

Page 1: ...CP126 40 Rev B Weldmatic 396 external wirefeeder Operators Manual Weldmatic 396 MIG welder Model No CP126 2 Iss A 05 09...

Page 2: ...Welding Industries of Australia An ITW Company ABN 18 004 547 111 Telephone 1300 300 884 Facsimile 1300 301 884 Email Info welding com au www welding com au...

Page 3: ...e Practices 2 1 Introduction 5 2 Receiving 5 3 Specifications 6 4 Controls 7 5 Installation 8 6 Normal Welding Sequence 10 7 Basic Welding Information 10 8 General Maintenance 12 9 External Trouble Sh...

Page 4: ...de Filter Lens Amps TIG MMAW MIG Pulsed MIG 0 100 10 9 10 12 13 100 150 11 10 10 12 13 150 200 12 10 11 11 12 12 13 200 300 13 11 12 13 12 13 300 400 14 12 13 14 400 500 13 14 14 500 14 14 Read first...

Page 5: ...unless coating is removed from the work surface the area is well ventilated or the operator wears an air supplied respirator Work in a confined space only while it is being ventilated and if necessary...

Page 6: ...nitrogen or carbon dioxide and using protective equipment as recommended in AS 1674 2 Water filling just below working level may substitute for inerting Hollow castings or containers must be vented b...

Page 7: ...sed with consumable wires in the range from 0 6mm to 1 2mm diameter The smaller wire sizes are used when welding at lower currents such as sheet metal applications Increasing the wire diameter permits...

Page 8: ...10 min cycle time 395 Amp 34 V 30 duty 250 Amp 26 5 V 100 duty Welding Current 55 395 Amps Open Circuit Voltage 18 4 50 V Shipping weight 115 kg Power source only 135 kg Includes wirefeeder and leads...

Page 9: ...nnector for control cable from remote wirefeeder 4 Circuit Breaker This circuit breaker protects the 30 Vac wirefeeder supply circuit 4 Power Source Controls 2 5 1 5 Coarse Voltage On Off Control This...

Page 10: ...available from the Weldmatic 396 A higher rated circuit breaker can be selected but the mains wiring capacity must be increased to suit The current rating of the mains cable depends on cable size and...

Page 11: ...r is connected to the Weldmatic 396 power source via the composite cable interconnecting lead Check all connections are firmly made to ensure good electrical contact and to prevent gas leaks Fig 3 Neg...

Page 12: ...by the consumable wire to be used Many proprietary shielding gas mixtures are available The recommended shielding gases for use with the Weldmatic 396 are Mild Steel Argon 5 to 25 Carbon Dioxide 100 C...

Page 13: ...with metal transfer occurring as a series of large droplets Important Do not operate the Voltage Control switches during welding The weld setting should be chosen to suit the application and the thic...

Page 14: ...cording to the prevailing conditions the equipment covers be removed and any accumulated dust be removed by the use of dry low pressure compressed air or a vacuum cleaner Wirefeed In order to obtain t...

Page 15: ...ltage is applied 1 Check the rating of the mains supply circuit breaker The Weldmatic 396 should be supplied from a 25 Amp or larger circuit breaker 9 External Trouble Shooting If the following checks...

Page 16: ...ire in use refer page 10 3 Welding circuit is making good electrical connection Ensure that the work clamp is securely tightened onto the work piece so that good electrical contact is achieved 4 All c...

Page 17: ...Weldmatic 396 Model No CP126 2 Iss A 05 09 15 10 Circuit Diagrams Power Source Fig 7 Power Source Circuit Diagram...

Page 18: ...anual Quality Reliability Performance 11 Assembly and Parts List Weldmatic 396 Power Source Fig 8 Weldmatic 396 Power Source Assembly 9 8 10 13 11 17 6 7 5 3 4 2 1 16 18 11 21 22 23 24 26 14 15 27 12...

Page 19: ...tion 1 13 LST025 Label Set 1 14 TC265 5 8 UNF Nipple 1 15 TC266 5 8 UNF Nut 1 16 CX58 Socket Dinse 2 17 E0024 Circuit Breaker 5 Amp 1 18 MZ230304 Plastic Front 1 19 PWA007N Fan On Demand PCB 1 20 AM27...

Page 20: ...A PRODUCTS ARE INTENDED FOR PURCHASE AND USE BY COMMERCIAL INDUSTRIAL USERS AND PERSONS TRAINED AND EXPERIENCED IN THE USE AND MAINTENANCE OF WELDING EQUIPMENT In the event of a warranty claim covered...

Page 21: ...costs of any kind will be allowed TO THE EXTENT PERMITTED BY LAW THE REMEDIES PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE REMEDIES IN NO EVENT SHALL WIA BE LIABLE FOR DIRECT INDIRECT SPECIAL INCIDENTAL...

Page 22: ...20 Operators Manual Quality Reliability Performance Notes...

Page 23: ...Weldmatic 396 Model No CP126 2 Iss A 05 09 21 Notes...

Page 24: ......

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