Whyte G-150 S SCR Supplementary Service Manual Download Page 10

Page 10 

2015 Edition 1 

 

 

WHYTE Service Manual 

3.3: SET UP OF FORK 

Tools Required:  

Good Quality Shock Pump. 

 

 

 

Small Ruler 

 

The  front  suspension  fork  fitted  to  your  Whyte  bike  will  be  pre-set  with  the  standard  set-
tings.  Before  riding,  you  may  need  to  adjust  these  setting.  First  is  the  Sag  setting  on  the 
fork. This is to ensure the forks are set-up correctly for your own body weight, so the fork 
will perform as intended.  
 
To  set  Sag  on  the  front  fork,  you  need  to  measure  the 
amount the fork compresses when you sit on the bike in the 
normal  riding  position.  See  the  table  on  the  right  for  our 
recommendation  of  front  fork  sag  on  your  Whyte  bike.  To 
achieve  this  you  will  need  to  adjust  the  air  spring  pressure 
inside the fork. 
 
Refer to the specification tables in this manual, and then to 
the  relevant  fork  manufacturers  set  up  instructions  to  find 
how  to  adjust  the  air  spring  pressure  in  the  fork.  Using  a 
shock pump, either add or remove air until Sag is correctly set.  
 
Please  note  that  for  the  detailed  instructions  for  servicing  and  all  matters  relating  to  the 
forks fitted to your Whyte bike, please refer to the manufacturers instructions.  
 
Rebound Damping adjustment: 
 
This  adjustment  fine-tunes  the  speed  at  which  the  wheel  returns  to  its  normal  ride  height 
after  hitting  a  bump.  Refer  to  the  relevant  manufacturers  instructions  to  find  out  how  to 
adjust the rebound damping. To demonstrate the effect of this function, turn the adjuster to 
its  slowest  setting.  Press  down  on  the  handlebars  to  compress  the  forks,  then  release  the 
load. The suspension recovers very slowly to its original position. 
 
Repeat  the  above with  the  adjuster  turned  to  the  fastest  setting  and  the  difference  will  be 
seen immediately the load is released. We recommend the optimum setting is to adjust the 
re-bound damping to be as slow as possible, but not so slow that the normal ride height is 
not  recovered.  On  very  rough  terrain,  if  the  bike  becomes  progressively  lower  as  more 
bumps are hit then the re-bound damping is set too slow. On the other hand if the bike feels 
choppy  and  not  plush  then  the  re-bound  damping  is  too  fast.  A  bit  of  trial  and  error  is 
needed to get the exact setting. 
  

IMPORTANT SAFETY NOTE: 

Always stop riding when making adjustments of any kind to the bicycle! 

Model 

Sag 

(15% - 

Firm) 

T-129 

18mm 

G-150 

22.5mm 

M109C 

15mm 

Sag 

(25% - 

Plush) 

25mm 

30mm 

37.5mm 

T-130 

19.5mm 

32.5mm 

Figure 7.  Then firmly twist the saddle to confirm the seat-post is still securely gripped by the 
lowered torque value that allows the “dropper” seat-post to function correctly. 

 

CAUTION! 

When adjusting the saddle height you 

MUST

 obey the Minimum insertion 

depth requirement marked on the Seat Post (7).

 

Also consult the seat-pin manufactur-

ers instructions in conjunction with these notes. 

Summary of Contents for G-150 S SCR

Page 1: ...G 150 Works SCR G 150 S SCR T 130 Works SCR T 130 S T 130 SX Women s Spec T 129 Works SCR T 129 Works T 129 S M 109C Team M109C S Supplementary Service Manual 2015 Edition 1...

Page 2: ......

Page 3: ...inging Arm 6 1 1 From G 150 6 1 1 1 Remove the Rear Shock only 6 1 1 2 Remove the other rear suspension parts 6 1 2 From T 130 T 129 or M 109C 6 1 2 1 Remove the Rear Shock only 6 1 2 2 Remove the oth...

Page 4: ...t and instead arrange for a professional bicycle mechanic at your local Whyte dealer to do the job correctly Bundled with this manual are the respective manufacturers instructions and manuals for the...

Page 5: ...Page 5 2015 Edition 1 WHYTE Service Manual 2 0 GEOMETRY Figure1 Geometry...

Page 6: ...ne from BB to seat post axis top of saddle BB height with 717mm tyres fitted 2 25 54 584 Frame Size X Small Medium Large Head Angle A 67 5 67 5 67 5 Seat Angle B 73 8 73 5 73 3 Top Tube C 573 8mm 593...

Page 7: ...wheel centres horizontal to line from BB to seat post axis top of saddle BB height with 748mm tyres fitted 29 x 2 25 54 56 622 2 4 Whyte T 129 Works SCR Geometry Frame Size X Small Medium Large Head...

Page 8: ...ww maxxis com Prologo www prologotouch com Race Face www raceface com Shimano www shimano com SR Suntour www srsuntour cycling com SRAM www sram com WTB www wtb com X Fusion www xfusionshox com FSA ww...

Page 9: ...adjust the seat height and or direction using the 5mm Allen key undo the M6 Capscrew 1 just enough to allow the Seat Post 7 to slide freely up and down Set the height and or direction to the desired l...

Page 10: ...bump Refer to the relevant manufacturers instructions to find out how to adjust the rebound damping To demonstrate the effect of this function turn the adjuster to its slowest setting Press down on th...

Page 11: ...unit is being compressed this is known as the compression stroke As the suspension unit recovers from compression back towards its full length this is called the re bound stroke All the shocks fitted...

Page 12: ...ways If the design life of a component has been ex ceeded it may fail suddenly causing possible injury to the rider Any form of crack scratches and decolouring in highly stresses areas are showing tha...

Page 13: ...1 WHYTE INTER GRIP SEAT CLAMP 5 2 GENERAL WHYTE LUBRICATION For the correct lubrication regime and maintenance of all parts on a Whyte bicycle please refer to the specific component manufacturers det...

Page 14: ...M8 Aerospace nuts 9 on the M8 x 71mm long stud 10 that passes through the H link 20 and Main Frame 16 Whichever Aerospace Nut 9 becomes undone first remove it and then remove the M8 x 71mm long stud...

Page 15: ...Page 15 2015 Edition 1 WHYTE Service Manual Figure 9 Disassembly of the Whyte G 150 Rear Suspension First Stage Figure 10 Disassembly of the Whyte G 150 Rear Suspension Second Stage...

Page 16: ...Bearing Cap 15mm A F 9 M8 Aerospace Nut 10mm A F 10 External M8 x 71mm long Stud 11 M6 x 20mm long Countersunk head Capscrew 4mm A F Internal Hex 12 Collar for M6 Countersunk head Capscrew 13 Internal...

Page 17: ...Aerospace nuts 7 on the M8 x 71mm long stud 8 that passes through the H link 18 and Main Frame 14 Whichever Aerospace Nut 7 becomes undone first remove it and then remove the M8 x 71mm long stud 8 fro...

Page 18: ...15 Edition 1 WHYTE Service Manual Figure 12 Disassembly of the Whyte T 129 or T 130 or M 109C Rear Suspension Second Stage Figure 11 Disassembly of the Whyte T 129 or T 130 or M 109C Rear Suspension F...

Page 19: ...space Nut 10mm A F 8 External M8 x 71mm long Stud 9 M6 x 20mm long Countersunk head Capscrew 4mm A F Internal Hex 10 Collar for M6 Countersunk head Capscrew 11 Internal M6 x 70mm long Hollow Pivot Pin...

Page 20: ...vice Manual 6 2 STRIPPING AND REASSEMBLING BEARINGS In the Whyte G 150 Reference figures 9 10 Figure 13 Assembly of 75mm H Link Item Description 1 KP5AX bearing 2 Shield washer O D 17 5mm 3 75mm centr...

Page 21: ...1 WHYTE Service Manual In the Whyte T 129 or T 130 Reference figures 11 12 Item Description 1 KP5AX bearing 2 Middle shield washer O D 17 5mm 3 60mm centre to centre Alloy Quad Link Body Figure 14 Ass...

Page 22: ...2015 Edition 1 WHYTE Service Manual Item Description 1 KP5AX bearing 2 Middle shield washer O D 17 5mm 3 Outer shield washer O D 21 5mm 4 Right Seat stay 5 Left Seat stay Figure 15 Assembly of the Sea...

Page 23: ...Page 23 2015 Edition 1 WHYTE Service Manual Item Description 1 KP6AX bearing 2 Shield Washer O D 18 5mm I D 9 6mm 3 Chain stays Figure 16 Assembly of the Chain stays...

Page 24: ...Item Description 1 M8 Nut 2 KP5AX or KP6AX Bearing Tool 1 3 Link Seat stay or Chain stay Body 4 KP5AX or KP6AX Bearing 5 KP5AX or KP6AX Bearing Tool 2 6 M8 x 45mm Socket Head Cap Screw Figure 17a Bear...

Page 25: ...nger tighten the M8 Socket Head Cap Screw further undo the nut and bolt and remove any excess Loctite from around the KP Bearing particularly in any internal threads Repeat for the remaining KP Bearin...

Page 26: ...of that M8 screw 15 up to the KP5AX bearing Using a 10mm Socket and the 5mm AF Allen Key torque tighten the M8 Flanged Nut 9 and the M8 screw 15 to the recommended torque settings refer to the Tighte...

Page 27: ...Page 27 2015 Edition 1 WHYTE Service Manual Figure 18 Reassembly of the Whyte G 150 Rear Suspension First Stage Figure 19 Reassembly of the Whyte G 150 Rear Suspension First Stage...

Page 28: ...ss grease from around the chain stays and frame Returning to the Seat stays 17 18 and the H link 20 check that the shield washers are in place at the front of the H link 20 see items 2 in figure 13 Al...

Page 29: ...bushes that contact the Main Frame 16 and shock extender 7 Slide the rear of the Rear Shock Absorber 6 into the shock extender 7 Reference figure 21 ensure the marking on the shock extender 7 is the s...

Page 30: ...Nut 7 onto the end of that M8 screw 13 up to the KP5AX bearing Using a 10mm Socket and the 5mm AF Allen Key torque tighten the M8 Flanged Nut 7 and the M8 screw 13 to the recommended torque settings r...

Page 31: ...015 Edition 1 WHYTE Service Manual Figure 20 Reassembly of the Whyte T 129 or T 130 or M 109C Rear Suspension First Stage Figure 21 Reassembly of the Whyte T 129 or T 130 or M 109C Rear Suspension Fir...

Page 32: ...ecommended settings using the 15mm Open ended or adjustable spanner Refer to the Tightening torque settings in Section 8 0 Wipe off any excess grease from around the links and frame Next to re join th...

Page 33: ...142mm Contact your local Whyte dealer to purchase either a replacement hanger or a conversion kit 7 1 1 Shimano E Thru System Reference figure 22 The Rear Derailleur Hanger 3 is attached to the Right...

Page 34: ...anual Figure 22 Whyte Dropout Assembly For Shimano E Thru Item Description 1 M4 x 16mm long Hex Head Cap Screw 2 Adjustment Clamp 3 Rear Derailleur Hanger for Shimano E Thru Grey Colour 5 Seat Stay Ri...

Page 35: ...3 Rear Derailleur Hanger for SRAM Maxle 142mm Black Colour 7 Seat Stay Right Side 8 Seat Stay Left Side 4 Axle Nut for SRAM Maxle 142mm Black Colour 5 M4 x 16mm long Countersunk Cap Screw 6 Dropout S...

Page 36: ...very careful not to cross thread this on it s way in In sert the rear wheel and the Shimano E Thru Rear Axle Adjust the axle as per the Shimano Technical Service Instructions SI 27U0A 001 00 Whilst a...

Page 37: ...of the Adjusting Clamp 2 is aligned with the single slot in the Axle Nut 4 reference figure 25 Having tightened the SRAM Maxle slide the Clamp 2 upwards to engage it into the slot in the Axle Nut 4 U...

Page 38: ...nset view in figure 26 Turn it clock wise to increase clearance 8 0 WHYTE INTER GRIP SEAT CLAMP SERVICE Tools Required 5mm AF Allen Keys 2 off 1 fitted to a 3Nm to 15Nm Torque Wrench M6 cap screw at l...

Page 39: ...Sleeve 5 all the way out of the oppo site side of the Main Frame 6 Figures 32 to 33 Move to the left side of the Main Frame 6 Place the M6 x 30 long Capscrew 1 diagonally through the Grip Pad 4 and on...

Page 40: ...es 38 39 From the left side of the Main Frame 6 insert the Plain Sleeve 2 and make sure the 45 angled edge on the Plain Sleeve 2 touches the 45 angled edge on the Pad 4 Figures 40 41 Move to the right...

Page 41: ...rance hole in the right side chain stay near the drop out then through the exit hole at the opposite end of the chain stay This will probably need several at tempts pushing to fro to find the hole ple...

Page 42: ...r end of the first grommet is fac ing the seat tube whilst the narrower end of the second grommet is facing the down tube Reference figure 53 Insert the hose end into the down tube and push the hose u...

Page 43: ...or all other torque settings refer to the specific manufacturers information bundled with this manual or alternatively refer to the specific manufacturers website for fur ther information 11 0 OWNER S...

Page 44: ......

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