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White Knight AT100, Owner'S Manual

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White Knight AT100 Owner'S Manual Download Page 28

Revision 10  

27 

 

 
 
 
 
 
 
 
 
 
 
 

Rebuild Parts For AT100 Series Pumps

Req.

Part Name

Part Number

Quantity

**

Ceramic Shuttle

CT10-150

1

±

Ceramic Shuttle w/internal muffler

CT10-250

1

±

*** * **

Bellows Shift Assembly

14300-PF-0006

2

Δ ±

* **

Check Seat Bottom

4135-TE-0008

2

Δ ±

* **

3/4" Check Ball

4100-TE-0002

4

Δ ±

* **

Check Cage Bottom

4137-TE-0002

2

Δ ±

* **

Check Cage Top

4142-TE-0007

2

±

*** * **

Shaft

5144-PF-0006

1

±

*** * **

Shaft Seal

5143-TE-0004

2

*** *

Shuttle End Cap (old)

6530-MP-0002

2

Shuttle End Cap (new)

6530-TE-0002

2

±

*** * **

Whisper Muffler Insert

6140-TE-0002

2

Labor

ATRB10-50

1

Rebuild Kits For AT100 Series Pumps

Kit Name

Part Number

*

RBAT100-1

Δ

RBAT100-1A

**

RBAT100-2

±

RBAT100-250

***

RBAT100-3

Rebuild Kit w/ Checks 
Rebuild Kit - Checks Only
Rebuild Kit w/ Checks & Shuttle
Rebuild Kit w/ Checks & Shuttle w/internal muffler
Rebuild Kit

 

 

*      Items in RBAT100-1 
±      Items in RBAT100-1A 
**    Items in RBAT100-2 
Δ      Items in RBAT100-250 
***  Items in RBAT100-3 
An AT100 Tool Kit is required to perform rebuilds on AT100 pumps. 

 

 
Pumps rebuilt by White Knight Fluid Handling, Inc. or other authorized company receive a full 1-year warranty. 

Summary of Contents for AT100

Page 1: ...Revision 10 0 White Knight Fluid Handling Inc 187 E 670 S Kamas Utah 84036 USA Phone 435 783 6040 Fax 435 783 6128 Toll Free 888 796 2476 wkfluidhandling com WHITE KNIGHT AT100 Owner s Manual ...

Page 2: ...Revision 10 1 ...

Page 3: ... 19 Air Supply Pressure to Temperature Limits 19 Rebuild Information and Options 20 Trouble Shooting 20 Decontamination Instructions 21 Ordering Instructions for non EXT 100 Series pumps 22 Rebuild Service or Kit Ordering Instructions 26 Warranty 27 Pulsation Dampening 28 31 Other Accessories 32 Electronic Accessories 33 Decontamination Certificate 34 Pricing performance data claims and other info...

Page 4: ...n PTFE and machines all of its own PTFE PFA and plastic components This ensures that strict cleanliness procedures are always followed and that components are built under consistent methods and conditions to make our products as reliable and consistent as possible Your new pump was assembled and tested in a class 100 temperature and humidity controlled cleanroom It successfully underwent a battery...

Page 5: ...should be avoided when possible particularly in the event of pumping more viscous liquids UNDER SUPPLY OF OPERATIONAL AIR Under supplying of air to an air driven pump can cause a pump to run erratically Air driven pumps vary throughout the cycle as to how much air they require Though the rate of air usage is averaged for air usage charts if the bare minimum air supply as shown on the charts is pro...

Page 6: ...e series of pumps are recommended as they are capable of running at air pressures of up to 100 PSI DEAD HEAD Though some air driven pumps in the industry do not allow it White Knight pumps can actually be controlled by opening and closing the outlet line of the pump CLOSED OR PLUGGED LIQUID INLET LINE Air driven pumps should not be controlled by closing the liquid inlet line to the pump This cause...

Page 7: ...her pre pump filters With the Catcher the screen is large enough to keep from becoming plugged in normal industry conditions And when a Catcher is used in conjunction with a White Knight pump if a solid passes through the Catcher and damages the pumps very unlikely White Knight will repair the pump under warranty OVERSIZED INLET LINE White Knight as well as many other air driven pumps are best ins...

Page 8: ... extreme circumstances will cause the pump not to prime FLAMMABLE SOLVENTS High purity pumps are frequently used to pump flammable solvents Any system used to pump flammable solvents should be properly grounded to avoid ignition by static charge Where high purity pumps are constructed from insulative materials PTFE and PFA grounding the pump is not sufficient A test from River s Edge on using insu...

Page 9: ...r optic air side leak detection These products are also described on our web site and are available through our distributors PROGRAMABLE CONTROLING White Knight has developed the Merlin pump controller that can be used to program a White Knight pump Run time and volume recipes can be programmed into the Merlin to control any White Knight pump Things to Watch For When Replacing Our Competitor s Pum...

Page 10: ...f an additional kit The Merlin pump translators are capable of converting output to a fractional derivative of actual operation based on displacement in order to provide monitoring information back to tool similar to what signals would have been with other pump of different displacement at similar flow This eliminates the need for reprogramming alarms in most instances PULSATION DAMPENING When rep...

Page 11: ... AT AP100EXT3 pneumatic shuttle is 3 8 minimum orifice unrestricted Required air flow for the AP25FMEXT2 pneumatic shuttle is 3 16 minimum orifice unrestricted Required air flow for the AP50FMEXT2 pneumatic shuttle is 1 4 minimum orifice unrestricted Required air flow for the AP100FMEXT2 pneumatic shuttle is 1 4 minimum orifice unrestricted Required air flow for the AP100FMEXT3 pneumatic shuttle i...

Page 12: ...Revision 10 11 AT Series Pump Exploded View ...

Page 13: ...ith Synchro flare fittings use standard flaring procedures Take care to make sure the PFA gripper washer 48 is in place in the nut 49 before flaring Hook up 3 8 PFA tubing and fitting to back of shuttle valve center NTP of 21 Air supply must be 1 4 minimum orifice 1 4 unrestricted air flow back to supply source Minimum operating pressure of 20psi Maximum operating pressure of 60psi Adjustable muff...

Page 14: ...from the PFA encapsulated fiber and screw it into the open port until it bottoms out The PFA encapsulated fiber can then be re inserted back into the probe until it bottoms out The gripper nut can then be tightened up to lock the PFA encapsulated fiber into place Fiber optic stroke detection is not available on the AT50 for stroke detection with this pump please see Pressure Switch stroke detectio...

Page 15: ...riate tubing to this fitting Then connect the other end to the same type of fitting which should be screwed into the 1 8 fnpt port on the pressure switch Settings for the DP2 41N pressure switch are factory pre set however they are as follows S PSI D Dual Output D Digital The Out put pressures we recommend are 2psi for out put 1 and 4psi for out put 2 Output 1 should be used for most applications ...

Page 16: ...the two open ports The npt plugs can now be replaced into the bottom of the Leak Adapters for bottom mounted above and into the face for face mounted below Next remove the PFA Leak Detect Probes from the PFA encapsulated fibers and screw them into the open ports on the side of the leak adapters until they become snug The PFA encapsulated fibers can then be re inserted back into the probes until th...

Page 17: ...to the two open ports The 2 mufflers can now be replaced into the ends of the Leak Adapters Next remove the PFA Leak Detect Probes from the PFA encapsulated fibers and screw them into the open ports until they become snug The PFA encapsulated fibers can then be re inserted back into the probes until they bottom out The gripper nuts can then be tightened up to lock the PFA encapsulated fibers into ...

Page 18: ...plied leak detect adapter can then be screwed into the 1 8 npt port of the T fitting The remaining 1 8 npt port on the leak detect adapter should be plugged unless this port is being used for pressure switch stroke detection of the pump Next remove the PFA Leak Detect Probes from the PFA encapsulated fibers and screw them into the open ports until they become snug The PFA encapsulated fibers can t...

Page 19: ...ion 10 18 AT100 0 0 10 0 20 0 30 0 40 0 50 0 60 0 Discharge Pressure PSI Chart time 1 second AT100 30psi Open Flowrate AT100 with Main Dimensions Shown In Inches Dimensions In Brackets Represent Millimeters ...

Page 20: ...19 AT100 AT100 Air Consumption Line Chart 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Outlet Flowrate GPM Air Consumption SCFM Outlet Flowrate LPM 0 5 10 20 15 25 60psi 20psi 30psi 40psi 50psi 30 50 45 40 35 ...

Page 21: ...d rebuild White Knight pumps Companies participating in this program are responsible for their own travel and expenses and there may be a charge for the training Persons successfully completing the training course will be given a certificate that certifies them on whichever pumps they are trained to rebuild for two years White Knight will warranty parts in pumps rebuilt by White Knight certified t...

Page 22: ...inger but do not completely remove the screw from the base plate 5 If another White Knight pump of the same model number is to go into the same application the base plates are interchangeable and the base plate in the station would not need to be removed Otherwise the base plate should be removed using the proper tool for the fastening devices not provided by White Knight used usually allen wrench...

Page 23: ...onfusion Each letter will designate the configuration of a certain part of the pump The following is a list of those areas their options and the letter specifying the specific option Choose an option for each of the 11 spaces and add the appropriate value to the Pump List Price The standard dash letters are in large bold type AT100 ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ AP100FM ___ ___ ___ __...

Page 24: ...uire the appropriate nut and ferrule and are NOT supplied by White Knight Fluid Handling Inc Liquid Outlet Connection Style 3 4 Synchro Flare A fourth letter 1 2 Synchro Flare B 1 Synchro Flare C 1 2 fnpt D 3 4 fnpt E 1 fnpt F 1 2 Kurabo Finalock J 3 4 Kurabo Finalock K 1 Kurabo Finalock L 1 4 Tubing Out M 1 2 Tubing Out N 3 4 Tubing Out O Blank P This is not an NPT or any other standard A fitting...

Page 25: ... if selecting option E then the Muffler Type MUST be H Muffler Type Adjustable A seventh letter Non Adjustable B Adjustable W PTFE Deflectors C Adjustable W Polypro Deflectors D Non Adjustable W PTFE Deflectors E Non Adjustable W Polypro Deflectors F Whisper Adjustable W O Deflectors G Whisper Non adjust W O Deflectors H Whisper Adjust W PTFE Deflectors I Whisper Adjust W PolyPro Deflectors J Whis...

Page 26: ... Optic Ports W Leak Detect Adapter F Conductivity2 G Ports are only required for internal muffler shuttle design option C D on shuttle valve type 2 Should not be used for explosion proof environment Base Plate Standard A eleventh letter optional Lever Lock Base plate B Lever Lock Base not available for AT Series Old rev level Specify rev level A twelfth letter optional This option is added for cus...

Page 27: ...00 AP100FM or AT100 ordered with no suffix lettering would be delivered to the standard configuration AP100 AAAAAAAAAAA AP100FM AAAAAAAAAAA or AT100 AAAAAAAAAAA All previously assigned part numbers from the old randomly selected part number method will still be valid and will continue to be recognized by White Knight But hopefully this will eliminate some of the confusion that we have experienced ...

Page 28: ...2 2 Shuttle End Cap new 6530 TE 0002 2 Whisper Muffler Insert 6140 TE 0002 2 Labor ATRB10 50 1 Rebuild Kits For AT100 Series Pumps Kit Name Part Number RBAT100 1 Δ RBAT100 1A RBAT100 2 RBAT100 250 RBAT100 3 Rebuild Kit w Checks Rebuild Kit Checks Only Rebuild Kit w Checks Shuttle Rebuild Kit w Checks Shuttle w internal muffler Rebuild Kit Items in RBAT100 1 Items in RBAT100 1A Items in RBAT100 2 Δ...

Page 29: ...ns and are not covered in the event of running abrasive slurries Due to the broad and ever evolving applications for usage of White Knight pumps we cannot guarantee the suitability of any pump component or subassembly for any particular or specific application White Knight Fluid Handling Inc shall not be liable for any consequential damage or expense arising from the use or misuse of its products ...

Page 30: ...Dampener With Only One Moving Part Mount in line with any pump Top of pump mounting available on AT Series Pumps Reduces line pulsation to as low as plus or minus PSI 100 PTFE Construction Temperatures to 200 Celsius Only One Moving Part Line pressure delta varies in relation to head pressure in line ...

Page 31: ...ills bellows with liquid During shift of the pump air pressure overrides liquid pressure and moves liquid from bellows to outlet line to reduce line pressure delta AT100 with 30PSI supply unrestricted flow AT100 with 12PSI of head pressure 0 0 10 0 20 0 30 0 40 0 50 0 60 0 Discharge Pressure PSI Chart time 1 second AT100 30psi Open Flowrate AT100 with AT100 with Equalizer Pulse Dampener AT100 Stan...

Page 32: ...Revision 10 31 Surgeless Pulsation Dampeners By White Knight SL100 ...

Page 33: ...ective as an Air Operated Dampener Mount in line with any pump Reduces line pulsation to as low as plus or minus PSI 100 PTFE Construction Two Year Warranty Only One Moving Part PL60 Operating at 70PSI with 40PSI Liquid Line Pressure Without Dampener With Surgeless 100 Line pressure delta varies in relation to head pressure in line ...

Page 34: ...solids that could damage the pump Screen can be removed and cleaned without disconnection of liquid inlet and outlet lines If a White Knight pump is damaged from passing a solid while using the Catcher White Knight will repair the pump at no charge to the customer Merlin pump translator Converts input from stroke detection to output of different fractional rate to allow for drop in replacement of ...

Page 35: ...ry is boiling the monitor does not react If there are no bubbles in the inlet line but bubbles are present in the outlet line a leak is assumed and alarm is sent Fiber Optic air side leak detection Watches for liquid in the air side of the pump and sends alarm when sighted Hardware and software for programming Merlin pump translator from laptop or PC Solid State pressure switch stroke detection Tr...

Page 36: ...ure Details Application Parameters Air Supply Flow Rate Process Chemistry Process Temperature Duty Cycle Installation Date if known Contact Information to send RMA and Evaluation Report to Name Phone Email Customer Reference if needed Pumps that have been exposed to metal processes must be returned to White Knight in packaging or containers which are clearly and conspicuously marked on the outside...

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