CONTENTS
EN / W-SC6/10 for mobile applications / September 2008
3
3
OPERATION .................................................................................................................................................................. 23
3.1
General ............................................................................................................................................................ 23
3.2
Operating Instructions ...................................................................................................................................... 23
3.2.1
Summarised operating instructions (daily use) ................................................................................ 23
3.2.2
Extended operating instructions ...................................................................................................... 23
4
MAINTENANCE ............................................................................................................................................................. 25
4.1
Alternator .......................................................................................................................................................... 25
4.2
Engine .............................................................................................................................................................. 25
4.2.1
Preliminary instructions ................................................................................................................... 25
4.2.2
Bleeding fuel lines ........................................................................................................................... 25
4.2.3
Valve clearance ............................................................................................................................... 25
4.2.4
Replacing fuel filter .......................................................................................................................... 25
4.2.5
Replacing oil filter ............................................................................................................................ 25
4.2.6
Readjustment V-beltplacing oil filter ................................................................................................ 26
4.2.7
Air strainer element ......................................................................................................................... 26
4.3
Regular maintenance ....................................................................................................................................... 26
4.3.1
Maintenance schedule ..................................................................................................................... 27
4.3.2
Putting out of service ....................................................................................................................... 27
5
TROUBLE SHOOTING .................................................................................................................................................. 28
5.1
Alternator/ electrical faults ................................................................................................................................ 28
5.1.1
General ............................................................................................................................................ 28
5.1.2
Trouble shooting table alternator ..................................................................................................... 28
5.2
Engine faults..................................................................................................................................................... 29
5.2.1
General ............................................................................................................................................ 29
5.2.2
Trouble shooting table engine ......................................................................................................... 30
5.2.3
Warnings ......................................................................................................................................... 32
5.2.4
Service address ............................................................................................................................... 32
5.3
Special procedures alternator........................................................................................................................... 33
5.3.1
Residual voltage check / excitation procedure ................................................................................ 33
5.3.2
Testing rotary rectifier diodes .......................................................................................................... 33
5.3.3
Winding resistant values .................................................................................................................. 33
5.3.4
Meggering ....................................................................................................................................... 33
5.4
Special procedures engine ............................................................................................................................... 34
5.4.1
Setting the RPM .............................................................................................................................. 34
5.4.2
Adjusting valve clearance and retightening the cylinder head bolts................................................. 34
5.4.3
Disassembling instructions .............................................................................................................. 35
6
SPARE PARTS LIST ..................................................................................................................................................... 36
MAINTENANCE LOG ............................................................................................................................................................... 38
