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INSTALLATION 

 

8

 

November 2011 / W-BD3.5/W-BD5 BeltPower / EN 

 

 
 
 
 
 
 
 
 
 
 

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 
The following table give a recommendation for cables that 
are rated accordingly: 

 

Model 

Maximum single phase output 
current  

W-BD 3.5 

16 Amps   3x 2.5mm

2

 max 100 m 

W-BD 5 

25 Amps   3x4 mm

2

  max 100 m 

 
Be sure that all electrical installations (including all safety 
systems)  comply  with  all  required  regulations  of  the  local 
authorities.  All  electrical  safety/shutdown  and  circuit 
breaking  systems  have  to  be  installed  onboard  as  the 
inverter itself cannot be equipped with such equipment for 
every possible variation.  
The  vehicle’s/boat’s  power  supply  system  should  be 
suitable and safe for the AC voltage which is applied and 
the power that will be generated. Special attention has to be 
paid  on  dividing  the  system  in  branches  which  are  fused 
individually.  It  is  absolutely  essential  that  each  and  every 
circuit  in  the  electrical  system  is  properly  installed  by  a 
qualified electrician.  
 

FUSE  

An output fuse (between the inverter set and the electrical 
installation)  should  be  installed  to  protect  the  installed 
electrical  system.  The  following  maximum  single  phase 
output current applies:  
 

Model 

Maximum single phase 
output current  

W-BD 3.5 

16 Amps 

W-BD 5 

25 Amps  

 
The fuses must be of the slow reacting type. For electrical 
motors connected to the system, a motor protection switch 
could be installed 
 

GROUNDING  

The AC output generator windings are NOT grounded.  The 
housing of the generator, inverter and all other metal parts 
are grounded.  
There is a connection between the housing of the generator 
and the housing of the inverter to be made by the yellow 
green wires that is connected to in inner copper sheet of the 
shielded cable inverter. Also, the 230 v output cable should 
have a yellow/green wire for grounding.  The L1 and -0- of 
the 230V AC output wiring are 

NOT

 grounded.  

To  make  a  connection  between  “neutral”  and  “ground”  of 
the AC 230V output could be necessary as part of a specific 
insulation  failure  protection  system.  This  should  only  be 
done by experts when installing such an insulation failure 
system, earth leakage system or RCCB. 
It is possible that the electric installation in the vehicle must 
be  protected  against  insulation  failures.  Methods  of 
protection  are  subjected  to  rules  that  can  be  different 
depending on the use of the vehicle and local standards.  
Experts in this field should be consulted 
The same is true for boats. Pleasure craft smaller than 24 
m  in  Europe  is  subjected  to  the  CE  recreational  craft 
directive that refers to ISO 10133 (DC) and ISO 13297 (AC). 
 

TRANSFER SWITCH  

When a connection to the public grid is required, a “shore” 
or  “land”  power  source  selector  switch  much  be  installed 
between  the  inverter  and  the  boat’s/vehicle’s  electrical 
system. This switch must ensure that all AC consumers can 
be switched off at once. This switch should also be installed 
to  keep  the  inverter  set  and  shore  (grid)  power  systems 
separate.  
Transfer switches - to switch over from a land line to vehicle 
or  from  generating  set  to  the  inverter  -  should  be  well 
designed to switch over all wires including neutral (and not 
only phases or line) and there should be provisions with the 
aid of timers to prevent relays from clattering. 
A manual double pole transfer switch with a -0 - position in 
the middle is the most simple, reliable and low-cost solution. 
 

Figure 11 

Figure 10: inverter connections 

Figure 7 

Summary of Contents for 41301000

Page 1: ...er belt driven generator W BD 3 5 W BD 5 230V 50Hz WHISPER POWER BV Kelvinlaan 82 9207 JB Drachten Netherlands Tel 31 512 571550 Fax 31 512 571599 www whisperpower eu V1 June 2010 Art nr 40200591 V3 1 November 2011 Art nr 40200591 ...

Page 2: ...en generator 3 1 2 1 Belt driven generators 3 1 2 2 How does it work 3 2 INSTALLATION 4 2 1 General 4 2 2 Location 4 2 3 Ventilation 4 2 4 Connections 4 2 5 Low voltage DC control system 6 2 6 Control 6 2 7 AC power system 230 volt 6 2 8 Connecting the cables 7 2 9 Installation of the generator 9 2 10 Dimensional drawings 13 ...

Page 3: ...y loss of at least 20 a transformer loss of 10 Especially when high power is needed from 2 kW up to 5kW the belt driven generator system is superior For some applications where power is needed while the vehicle cannot run or when the engine runs at a too low speed RPM a combination with a battery based inverter charger COMBI system is recommended While the engine is not running or running at too l...

Page 4: ...ther connections between components of the fuel system Remote control An optional remote control is available and can be mounted on the dashboard of the vehicle boat or in another place from where one wants to operate the Belt Power 2 3 VENTILATION The inverter normally draws air from the compartment and circulates the air that will be warm when coming out The same is true for the generator With n...

Page 5: ...INSTALLATION EN W BD3 5 W BD5 BeltPower October 2011 5 Fuse W BD 3 5 10 Amp W BD 5 12 15 Amp Figure 1 general lay out of the system ...

Page 6: ...inverter box A remote control is optional A 5 m intermediate 8 pole communication cable comes with the remote control refer to figure 3 The control both on the case and the remote has an on off switch a scroll button 4 LEDs that will signals an alarm if something is wrong only on the inverter box and a display showing specific information on the status of the system warnings and alarms Refer to th...

Page 7: ...that control the output On the generator the wires has to be fastened with screws M3x1 5 Do not fasten too tight apply a torque wrench and apply a maximum torque 0 3 0 5 Nm The cable has to be connected to the inverter with the connecter in the delivery accordingly to picture 8 below 3 POWER SUPPLY The inverter needs 12V from the battery to control the electronic system A two wire 2 5mm2 cable not...

Page 8: ...verter to be made by the yellow green wires that is connected to in inner copper sheet of the shielded cable inverter Also the 230 v output cable should have a yellow green wire for grounding The L1 and 0 of the 230V AC output wiring are NOT grounded To make a connection between neutral and ground of the AC 230V output could be necessary as part of a specific insulation failure protection system T...

Page 9: ... at full speed will be 13 500 RPM 3x4500 rpm This is below 15000 rpm and is OK Example 2 When one need 3 kW at idle speed the generator must have 3500 RPM The Pulley ratio must be 4 4 At full speed the generator rpm will be 19 800 RPM 4 4x4500 this is too much and is NOT OK Max power at idle will be 15000 4500 3 33x800 RPM 2 8 kW Further more the engine must be capable to bring 2 8 kW at 800 RPM I...

Page 10: ...BD3 5 W BD5 BeltPower EN SPEED POWER DIAGRAMS SPEED AND ELECTRIC OUTOUT POWER MEASURED FOR THE 3 5Kw MODEL AT 230V SPEED AND ELECTRIC OUTOUT POWER MEASURED FOR THE 5Kw MODEL AT 230V Figure 12 speed power diagrams W BD 5 5 kW Watt Watt ...

Page 11: ...3 Pulley 4 Position ring 5 Fixing plate 6 Bearing The washers for alignment should be placed on the large support washer 1 to transfer the force to the shaft The pulley must press on the position ring and the indirectly on the bearing Without this transmission of the force to the shaft the lifetime of the generator will be decreased extremely 5 Brackets There are many vehicles on the market and ev...

Page 12: ...loose will reduce the life of the belt and generator and will impair the performance of the generator 6 Pulleys A poly V belt pulley with 6 groves and a diameter of 60 mm and an overhang of 5 mm refer to the figure 14 is recommended A 6 grove pulley 50 mm is the minimum diameter that can be applied Other pulleys are available on request When applying a double grove classic V belt a diameter of 75 ...

Page 13: ...2 10 DIMENSIONAL DRAWINGS Figure 17 ...

Page 14: ...DIMENSIONAL DRAWINGS 14 November 2011 W BD3 5 W BD5 BeltPower EN Figure 18 dimensions inverter box W BD3 5 and W BD 5 ...

Page 15: ...DIMENSIONAL DRAWINGS EN W BD3 5 W BD5 BeltPower October 2011 15 Figure 19 dimensions remote control ...

Page 16: ...Kelvinlaan 82 9207 JB Drachten The Netherlands www whisperpower com sales whisperpower nl ...

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