background image

9

This is accomplished by reversing the heat pump to the cooling 
cycle. At the same time, the outdoor fan stops to hasten the 
temperature rise of the outdoor coil and lessen the time required 
for defrosting. The indoor blower continues to run, and the 
supplementary heaters are energized.

Cooling Cycle

Heating Cycle

Defrost Cycle

If the outdoor ambient conditions are such that frost forms on the 
outdoor coil, the defrost control monitors a defrost cycle. It then 
runs the defrost cycle as ambient temperatures require. 

The defrost control is time/temperature initiated and temperature 
terminated with a maximum defrost time (time-out) of 10 minutes. 
The time between defrost cycles is preset at 60-minute intervals 
at the factory, but can be field adjusted between 30, 60, or 
90 minutes. 

The defrost control will initiate a defrost cycle when the selected 
time period has elapsed and the defrost sensor sees a 
temperature below freezing. At the start of a defrost cycle, the 
defrost control will energize the reversing valve solenoid, shifting 
the reversing valve and de-energizing the outdoor fan. The 
defrost relay will also close, energizing temporary heat for 
increased comfort during defrost (if the indoor unit is so 
equipped). The heat pump will remain in defrost until the defrost 
sensor has determined that the frost has been removed from the 
coil or a 10-minute period has elapsed, whichever comes first.

Defrost Control

During operation, the power to the circuit board is controlled by a 
temperature sensor, which is clamped to a feeder tube entering 
the outdoor coil. Defrost timing periods of 30, 60 and 90 minutes 
may be selected by connecting the circuit board jumper to 30, 
60 and 90, respectively. Accumulation of time for the timing 
period selected starts when the sensor closes (approximately 
34°F [1ºC]), and when the wall thermostat calls for heat. At the 
end of the timing period, the unit’s defrost cycle will be initiated 
provided the sensor remains closed. When the sensor opens 
(approximately 60°F [16ºC]), the defrost cycle is terminated and 
the timing period is reset. If the defrost cycle is not terminated 
due to the sensor temperature, a 10-minute override interrupts 
the unit’s defrost period.

Circuit Board

Suggested Field Testing/Troubleshooting

1.

Run the unit in the heating mode (room thermostat calling for 
heat).

2.

Check the unit for proper charge. 

NOTE:

 Bands of frost on the condenser coil indicate low 

refrigerant charge.

3.

Turn off power to the unit.

4.

Disconnect the outdoor fan by removing the purple lead from 
“DF2” on the defrost control.

5.

Restart the unit and allow frost to accumulate.

6.

After a few minutes of operation, the defrost thermostat 
should close. To verify this, check for 24 volts between “DFT” 
and “C” on the control board. If the temperature at the 
thermostat is less than 28°F (-2ºC) and the thermostat is 
open, replace the defrost thermostat, since it is defective.

7.

When the defrost thermostat has closed, short the test pins 
on the circuit board until the reversing valve shifts, indicating 
defrost. This should take up to 21 seconds depending on 
what timing period the control is set.

NOTE: 

After defrost initiation, the short must instantly be 

removed, or the unit’s defrost period will last only 2.3 seconds.

8.

After the defrost thermostat has terminated, check the 
defrost thermostat for 24 volts between “DFT” and “C.” The 
reading should indicate 0 volts (open sensor).

9.

Turn off power to the unit.

10.

Replace the outdoor fan motor lead to terminal “DF2” on the 
circuit board and turn on power.

A. Evaporator
B. Service valves

C. Service ports
D. Reversing valve

E. Condenser

F. Accumulator

G. Compressor

H. Distributors

I. Indoor coil

J. Check valve orifices

K. Outdoor coil

A. Condenser
B. Service valves

C. Service ports
D. Reversing valve

E. Evaporator

F. Accumulator

G. Compressor

H. Distributors

I. Indoor coil

J. Check valve orifices

K. Outdoor coil

G

H

J

B

I

E

F

D

C

J

K

A

C

C

B

H

 

G

H

J

B

I

E

F

D

C

J

K

A

C

B

H

C      Y

W2

R

R DFT

TEST

DF1

DF2

Jumper Wire

90

60

30

A

Summary of Contents for Gold WGPH45**AM

Page 1: ...ectric Heat Installation and Adjustment 6 Make Electrical Connections 6 Complete Installation 7 SEQUENCE OF OPERATION 7 Start up Procedure Cooling Cycle 7 Start up Procedure Heat Pump 8 Final System Checks 8 Explanation and Guidance Heat Pump 8 Defrost Cycle 9 System Troubleshooting 10 Circulating Air Blower 11 Blower Performance Data 12 CHARGE VERIFICATION 14 SYSTEM MAINTENANCE 16 TROUBLESHOOTING...

Page 2: ...e unit be placed so that the condenser air discharge does not blow toward windows less than 25 ft 7 6 m away Heat pumps require special location consideration in areas of heavy snow accumulation and or areas with prolonged continuous subfreezing temperatures Heat pump unit bases have holes under the outdoor coil to permit drainage of defrost water accumulation The unit must be situated to allow fr...

Page 3: ...g and general roofing material are furnished by the contractor Curbing must be installed in compliance with the National Roofing Contractors Association Manual Construct ductwork using current industry guidelines The ductwork must be placed into the roof curb before mounting the package unit Minimum Clearances The unit is designed to be located outside the building with an unobstructed condenser a...

Page 4: ... outdoor use Use copper conductors only All field wiring must be done in accordance with National Electrical Code requirements applicable requirements of UL or local codes where applicable Electrical wiring disconnect means and over current protection are to be supplied by the installer Refer to the rating plate for the maximum over current protection minimum service ampacity and operating voltage...

Page 5: ... and must be supplied and installed in the return duct system by the installer A field installed filter grille is recommended for easy and convenient access to the filters for periodic inspection and cleaning Filters must have adequate face area for the rated quantity of the unit See the Air Delivery Table for the recommended filter size Air Delivery Table Goodman 109 To prevent property damage th...

Page 6: ... of larger size than indicated could result in extensive damage to the equipment The manufacturer bears no responsibility for damage caused to equipment as result of the use of larger than is recommended size protective devices All units have undergone a run test prior to packaging for shipment This equipment has been started at minimum rated voltage and checked for satisfactory operation Do not a...

Page 7: ...2 Dispose of recycle all packaging materials 3 Check the heat pump or condensing unit in its final location SEQUENCE OF OPERATION Start upProcedure CoolingCycle 1 Disconnect power 2 Turn the thermostat switch to Cool and the fan switch to Auto 3 Set the temperature setting to the highest setting 4 Verify that all of the registers are set to the normal open position 5 Turn on the electrical supply ...

Page 8: ...s free from excessive vibration 4 Check that the tubes and lines are not rubbing against each other or against the sheet metal surfaces or edges If contact is found correct the problem 5 Set the thermostat at the appropriate setting for cooling and heating or automatic changeover for normal use 6 Check that the owner is instructed on the unit operation filter servicing correct thermostat operation...

Page 9: ...d the unit s defrost cycle will be initiated provided the sensor remains closed When the sensor opens approximately 60 F 16ºC the defrost cycle is terminated and the timing period is reset If the defrost cycle is not terminated due to the sensor temperature a 10 minute override interrupts the unit s defrost period Circuit Board Suggested Field Testing Troubleshooting 1 Run the unit in the heating ...

Page 10: ...citor weak open or shorted Check for unit voltage at compressor Check and tighten all connections Wait at least 2 hours for overload to reset If still open replace the compressor At compressor terminals voltage must be within 10 of nameplate volts when unit is operating Check capacitor Replace if defective Low suction Cool compressor iced evaporator coil Low indoor airflow Increase speed of blower...

Page 11: ... be changed according to the electric heat size The ECM motor provides many features not available on the traditional PSC motor These features include Improved Efficiency Constant CFM Soft Start and Stop Improved Humidity Control ECM Motor Speed Adjustment Each ECM blower motor has been preprogrammed for operation at 4 distinct airflow levels when operating in Cooling Heat Pump mode or Electric He...

Page 12: ... 889 819 Watts 202 214 221 229 235 246 258 264 T4 T5 CFM 1 267 1 213 1 162 1 120 1 058 1 009 932 841 Watts 218 226 236 245 247 260 272 275 WPC4542AM T1 CFM 1 123 1 070 1 025 984 942 894 839 774 Watts 162 170 182 193 204 216 229 242 T2 T3 CFM 1 437 1 390 1 354 1 318 1 281 1 243 1 204 1 165 Watts 310 317 331 342 355 366 377 389 T4 T5 CFM 1 528 1 490 1 450 1 410 1 383 1 348 1 312 1 267 Watts 372 379 ...

Page 13: ... 1 700 B Plus 1 870 B Plus 1 870 A Minus 1 620 A Minus 1 620 A Normal 1 800 A Normal 1 800 A Plus 1 980 A Plus 1 980 WGPH4560AM Cooling HP Speed Adjust Tap CFM Electric Heat Adjust Tap CFM D Minus 1 260 D Minus 1 260 D Normal 1 400 D Normal 1 400 D Plus 1 540 D Plus 1 540 C Minus 1 440 C Minus 1 440 C Normal 1 600 C Normal 1 600 C Plus 1 760 C Plus 1 760 B Minus 1 620 B Minus 1 620 B Normal 1 800 ...

Page 14: ...n 800 CFM Output for DIP Switch Combinations 5 and 6 Cooling Heating Model Speed Tap Switch 5 Switch 6 Cooling HP CFM WGPH4543 A Off Off 1 800 B On Off 1 700 C Off On 1 400 F D On On 1 225 WGPH4549 A Off Off 1 800 B On Off 1 700 C Off On 1 400 D On On 1 225 F WGPH4560 A Off Off 2 000 F B On Off 1 800 C Off On 1 600 D On On 1 400 DIP Switch Settings for Single and 2 Stage Thermostats Model Switch 3...

Page 15: ...ithin limits Charge the unit on low stage 1 Purge the gauge lines 2 Connect the service gauge manifold to the access fittings Run the system for at least 10 minutes to allow the pressure to stabilize 3 Temporarily install a thermometer on the liquid small line near the liquid line access fitting with adequate contact and insulate for best possible reading 4 Check subcooling and superheat The 2 sta...

Page 16: ... The return air filter must always be clean and sufficient air volume must pass through the indoor coil to prevent excessive discharge pressure and high pressure cutout Outside Air Into Return Duct Do not introduce cold outside air into the return duct of a heat pump installation Do not allow air entering the indoor coil to drop below 65 F 18ºC Air below this temperature will cause low discharge p...

Page 17: ...V 208 TR C BK 1 R COMP CM BR 4 1 PLF BK Y S BK R 5 6 2 3 C R R O C W2 W1 G a t o t s m r e h T T2 T1 BU NOTE 2 PR L1 BU GND C L2 PR BK 60 1 0 4 2 8 0 2 7 8 9 BU BR W R R BK BK R Y BU BU R R DFT RVC LPS L 3 1 2 DC DFT DFT Y C R W2 O W1 Y1 G COM 4 5 6 PLF LVDR R R O O W2 HPS C If Used N G RVC See NOTE 4 SA If Used See NOTE 3 R Y BK BK BK OR OR W HPS Y BU BU BU BU Y Y LPS YCON OT2OT1 OTC O W W2 E W1 ...

Page 18: ...K R 5 6 2 3 C R R O C W2 W1 G Y1 a t o t s m r e h T T2 T1 BU NOTE 2 PR L1 BU GND C L2 PR BK 60 1 0 4 2 8 0 2 7 8 9 BU BR W R R BK BK R Y BU BU R R DFT RVC LPS L 3 1 2 DC DFT DFT Y C R W2 O W1 Y1 G COM 4 5 6 PLF LVDR R R O O W2 HPS C If Used N G RVC See NOTE 4 SA If Used See NOTE 3 R Y BK BK BK OR OR W HPS Y BU BU Y BU BU Y Y LPS SOL BU Y BU YCON S0L OT2OT1 OTC O W W2 E W1 R YCON C OMO W2 ED OU TD...

Page 19: ...A S T1 R L1 C NOTE 4 H F RCCF CM T2 C L2 Box H RCCF F C Y BR PR 2 24V 208 TR C BK 1 PR COMP CM BR BR PR 4 1 PLF PR BK Y S BK R BK 5 6 2 3 C R LVJB R BU BR W G Y R C W2 W1 G Y a t o t s m r e h T T2 T1 R BU NOTE 3 PR BU L1 GND C L2 PR BK 60 1 0 4 2 8 0 2 7 8 9 BU BR R R BK BK R C L G N 1 2 3 BU BU R G G G R EM G See NOTE 2 1 L 3 1 2 R W2 W1 Y G C 4 5 6 PLF EM 1 C See NOTE 2 If Used Thermostat N G 2...

Page 20: ...time phone number in your correspondence Accessories To order accessories contact your Whirlpool Home Cooling and Heating dealer WPIO 362 2010 All rights reserved Registered Trademark TM Trademark of Whirlpool U S A Manufactured under license by Tradewinds Distributing Company LLC Jacksonville Florida Warranty provided by manufacturer All other trademarks are owned by their respective companies 2 ...

Reviews: