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4

Minimum Clearances

Ductwork Requirements

Install all conditioned air plenums, ducts and air filters in 
accordance with NFPA 90B Standard for the Installation of 
Warm Air Heating and Air-Conditioning Systems (latest 
edition).

The heat pump or air conditioning unit is provided with 
flanges for the connection of the plenum and ducts.

All air filters must be listed as Class 2 air filters.

All ductwork must be made of materials and insulated to 
meet local, state and national codes. Ductwork installed 
outdoors must be sealed, weatherproof and sheltered against 
physical damage. Caulking, flashing or other means of 
adequately providing a permanent weather seal should be 
used where duct penetrates a building or structure opening.

Airflow Conversion

Units can easily be converted from horizontal to downflow airflow 
delivery. In downflow or high static installations, the installer 
should measure the total external static and review the blower 
performance charts before performing the installation. In some 
installations it will be necessary to change the blower speed to 
provide proper airflow.

Horizontal Airflow

Single phase models are shipped without horizontal duct covers. 
If needed, these kits may be ordered through your local supplier.

Down Discharge Applications

Cut insulation around bottom openings and remove panels from 
the bottom of the unit, saving the screws holding the panels in 
place.

NOTE: 

Single phase models require installation of horizontal duct 

kit #20464501PDGK (medium chassis) and #20464502PDGK 
(large chassis).

Panel Removal

Electrical Requirements

NOTE:

 All outdoor wiring must be suitable for outdoor use. Use 

copper conductors only.

All field wiring must be done in accordance with National 
Electrical Code requirements, applicable requirements of UL, 
or local codes, where applicable.

Electrical wiring, disconnect means and over-current 
protection are to be supplied by the installer. Refer to the 
rating plate for the maximum over-current protection, 
minimum service ampacity, and operating voltage. See the 
wiring connection diagrams in “Troubleshooting.”

This heat pump or air conditioning unit must be electrically 
grounded in accordance with National Electric Code (ANSI/
NFPA 70) requirements, applicable requirements of UL, or local 
codes, where applicable.

INSTALLATION INSTRUCTIONS

Inspect Shipment

This heat pump or air conditioning unit is shipped in one 
package, completely assembled and wired. The indoor 
thermostat and accessories are shipped in a separate carton 
when ordered.

Check the heat pump or air conditioning unit rating plate to 
confirm specifications are as ordered.

Upon receipt of heat pump or air conditioning unit, inspect it 
for possible shipping damage. 

Be sure to examine the heat pump or air conditioning unit 
inside the carton if the carton is damaged.

If damage is found, it should be noted on the carrier’s freight 
bill. Damage claims should be filed with the carrier 
immediately. Claims of shortages should be filed with the 
seller within 5 days.

NOTE: 

If any damages are discovered and reported to the carrier, 

do not install the heat pump or air conditioning unit, since your 
claim may be denied.

A. Wall
B. Unit

C. Curb

36"

(91.4 cm)

B

A

C

36"
(91.4 cm)

36"

(91.4 cm)

10"

(25.4 cm)

A. Supply air panel
B. Return air panel

A

B

Goodman 6

HIGH VOLTAGE!

WARNING

Disconnect ALL power before servicing.

Multiple power sources may be present.

Failure to do so may cause property damage, 
personal injury or death.

Summary of Contents for Gold WGPH45**AM

Page 1: ...ectric Heat Installation and Adjustment 6 Make Electrical Connections 6 Complete Installation 7 SEQUENCE OF OPERATION 7 Start up Procedure Cooling Cycle 7 Start up Procedure Heat Pump 8 Final System Checks 8 Explanation and Guidance Heat Pump 8 Defrost Cycle 9 System Troubleshooting 10 Circulating Air Blower 11 Blower Performance Data 12 CHARGE VERIFICATION 14 SYSTEM MAINTENANCE 16 TROUBLESHOOTING...

Page 2: ...e unit be placed so that the condenser air discharge does not blow toward windows less than 25 ft 7 6 m away Heat pumps require special location consideration in areas of heavy snow accumulation and or areas with prolonged continuous subfreezing temperatures Heat pump unit bases have holes under the outdoor coil to permit drainage of defrost water accumulation The unit must be situated to allow fr...

Page 3: ...g and general roofing material are furnished by the contractor Curbing must be installed in compliance with the National Roofing Contractors Association Manual Construct ductwork using current industry guidelines The ductwork must be placed into the roof curb before mounting the package unit Minimum Clearances The unit is designed to be located outside the building with an unobstructed condenser a...

Page 4: ... outdoor use Use copper conductors only All field wiring must be done in accordance with National Electrical Code requirements applicable requirements of UL or local codes where applicable Electrical wiring disconnect means and over current protection are to be supplied by the installer Refer to the rating plate for the maximum over current protection minimum service ampacity and operating voltage...

Page 5: ... and must be supplied and installed in the return duct system by the installer A field installed filter grille is recommended for easy and convenient access to the filters for periodic inspection and cleaning Filters must have adequate face area for the rated quantity of the unit See the Air Delivery Table for the recommended filter size Air Delivery Table Goodman 109 To prevent property damage th...

Page 6: ... of larger size than indicated could result in extensive damage to the equipment The manufacturer bears no responsibility for damage caused to equipment as result of the use of larger than is recommended size protective devices All units have undergone a run test prior to packaging for shipment This equipment has been started at minimum rated voltage and checked for satisfactory operation Do not a...

Page 7: ...2 Dispose of recycle all packaging materials 3 Check the heat pump or condensing unit in its final location SEQUENCE OF OPERATION Start upProcedure CoolingCycle 1 Disconnect power 2 Turn the thermostat switch to Cool and the fan switch to Auto 3 Set the temperature setting to the highest setting 4 Verify that all of the registers are set to the normal open position 5 Turn on the electrical supply ...

Page 8: ...s free from excessive vibration 4 Check that the tubes and lines are not rubbing against each other or against the sheet metal surfaces or edges If contact is found correct the problem 5 Set the thermostat at the appropriate setting for cooling and heating or automatic changeover for normal use 6 Check that the owner is instructed on the unit operation filter servicing correct thermostat operation...

Page 9: ...d the unit s defrost cycle will be initiated provided the sensor remains closed When the sensor opens approximately 60 F 16ºC the defrost cycle is terminated and the timing period is reset If the defrost cycle is not terminated due to the sensor temperature a 10 minute override interrupts the unit s defrost period Circuit Board Suggested Field Testing Troubleshooting 1 Run the unit in the heating ...

Page 10: ...citor weak open or shorted Check for unit voltage at compressor Check and tighten all connections Wait at least 2 hours for overload to reset If still open replace the compressor At compressor terminals voltage must be within 10 of nameplate volts when unit is operating Check capacitor Replace if defective Low suction Cool compressor iced evaporator coil Low indoor airflow Increase speed of blower...

Page 11: ... be changed according to the electric heat size The ECM motor provides many features not available on the traditional PSC motor These features include Improved Efficiency Constant CFM Soft Start and Stop Improved Humidity Control ECM Motor Speed Adjustment Each ECM blower motor has been preprogrammed for operation at 4 distinct airflow levels when operating in Cooling Heat Pump mode or Electric He...

Page 12: ... 889 819 Watts 202 214 221 229 235 246 258 264 T4 T5 CFM 1 267 1 213 1 162 1 120 1 058 1 009 932 841 Watts 218 226 236 245 247 260 272 275 WPC4542AM T1 CFM 1 123 1 070 1 025 984 942 894 839 774 Watts 162 170 182 193 204 216 229 242 T2 T3 CFM 1 437 1 390 1 354 1 318 1 281 1 243 1 204 1 165 Watts 310 317 331 342 355 366 377 389 T4 T5 CFM 1 528 1 490 1 450 1 410 1 383 1 348 1 312 1 267 Watts 372 379 ...

Page 13: ... 1 700 B Plus 1 870 B Plus 1 870 A Minus 1 620 A Minus 1 620 A Normal 1 800 A Normal 1 800 A Plus 1 980 A Plus 1 980 WGPH4560AM Cooling HP Speed Adjust Tap CFM Electric Heat Adjust Tap CFM D Minus 1 260 D Minus 1 260 D Normal 1 400 D Normal 1 400 D Plus 1 540 D Plus 1 540 C Minus 1 440 C Minus 1 440 C Normal 1 600 C Normal 1 600 C Plus 1 760 C Plus 1 760 B Minus 1 620 B Minus 1 620 B Normal 1 800 ...

Page 14: ...n 800 CFM Output for DIP Switch Combinations 5 and 6 Cooling Heating Model Speed Tap Switch 5 Switch 6 Cooling HP CFM WGPH4543 A Off Off 1 800 B On Off 1 700 C Off On 1 400 F D On On 1 225 WGPH4549 A Off Off 1 800 B On Off 1 700 C Off On 1 400 D On On 1 225 F WGPH4560 A Off Off 2 000 F B On Off 1 800 C Off On 1 600 D On On 1 400 DIP Switch Settings for Single and 2 Stage Thermostats Model Switch 3...

Page 15: ...ithin limits Charge the unit on low stage 1 Purge the gauge lines 2 Connect the service gauge manifold to the access fittings Run the system for at least 10 minutes to allow the pressure to stabilize 3 Temporarily install a thermometer on the liquid small line near the liquid line access fitting with adequate contact and insulate for best possible reading 4 Check subcooling and superheat The 2 sta...

Page 16: ... The return air filter must always be clean and sufficient air volume must pass through the indoor coil to prevent excessive discharge pressure and high pressure cutout Outside Air Into Return Duct Do not introduce cold outside air into the return duct of a heat pump installation Do not allow air entering the indoor coil to drop below 65 F 18ºC Air below this temperature will cause low discharge p...

Page 17: ...V 208 TR C BK 1 R COMP CM BR 4 1 PLF BK Y S BK R 5 6 2 3 C R R O C W2 W1 G a t o t s m r e h T T2 T1 BU NOTE 2 PR L1 BU GND C L2 PR BK 60 1 0 4 2 8 0 2 7 8 9 BU BR W R R BK BK R Y BU BU R R DFT RVC LPS L 3 1 2 DC DFT DFT Y C R W2 O W1 Y1 G COM 4 5 6 PLF LVDR R R O O W2 HPS C If Used N G RVC See NOTE 4 SA If Used See NOTE 3 R Y BK BK BK OR OR W HPS Y BU BU BU BU Y Y LPS YCON OT2OT1 OTC O W W2 E W1 ...

Page 18: ...K R 5 6 2 3 C R R O C W2 W1 G Y1 a t o t s m r e h T T2 T1 BU NOTE 2 PR L1 BU GND C L2 PR BK 60 1 0 4 2 8 0 2 7 8 9 BU BR W R R BK BK R Y BU BU R R DFT RVC LPS L 3 1 2 DC DFT DFT Y C R W2 O W1 Y1 G COM 4 5 6 PLF LVDR R R O O W2 HPS C If Used N G RVC See NOTE 4 SA If Used See NOTE 3 R Y BK BK BK OR OR W HPS Y BU BU Y BU BU Y Y LPS SOL BU Y BU YCON S0L OT2OT1 OTC O W W2 E W1 R YCON C OMO W2 ED OU TD...

Page 19: ...A S T1 R L1 C NOTE 4 H F RCCF CM T2 C L2 Box H RCCF F C Y BR PR 2 24V 208 TR C BK 1 PR COMP CM BR BR PR 4 1 PLF PR BK Y S BK R BK 5 6 2 3 C R LVJB R BU BR W G Y R C W2 W1 G Y a t o t s m r e h T T2 T1 R BU NOTE 3 PR BU L1 GND C L2 PR BK 60 1 0 4 2 8 0 2 7 8 9 BU BR R R BK BK R C L G N 1 2 3 BU BU R G G G R EM G See NOTE 2 1 L 3 1 2 R W2 W1 Y G C 4 5 6 PLF EM 1 C See NOTE 2 If Used Thermostat N G 2...

Page 20: ...time phone number in your correspondence Accessories To order accessories contact your Whirlpool Home Cooling and Heating dealer WPIO 362 2010 All rights reserved Registered Trademark TM Trademark of Whirlpool U S A Manufactured under license by Tradewinds Distributing Company LLC Jacksonville Florida Warranty provided by manufacturer All other trademarks are owned by their respective companies 2 ...

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